High-pressure filtering equipment for processing and producing compound solid beverage
By designing high-pressure filtration equipment and adopting a combined structure and automated control, the problem of low efficiency of traditional filtration equipment is solved, and efficient and low-cost filtration of compound solid beverage raw material liquid is achieved, maintaining the activity of the raw material liquid.
Patent Information
- Application Number
- CN202422805567.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-18
- Publication Date
- 2025-10-21
- Estimated Expiration
- 2034-11-18
AI Technical Summary
Traditional filtration equipment has a single function and low filtration efficiency, and requires repeated filtration, which increases economic costs.
A high-pressure filtration equipment is designed for the processing and production of compound solid beverages. It adopts a modular structure, including an explosion-proof air compressor, a PLC controller, a heating liquid system and automatic control, to achieve efficient and high-quality filter pressing operations, and can heat and keep the raw liquid warm.
The method realizes efficient filtration of the raw material liquid of compound solid beverage, reduces the number of filtration times, reduces the economic cost, and maintains the activity of the raw material liquid, making it suitable for the next process.
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Figure CN223453782U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of food application, and in particular relates to a high-pressure filtering device for processing and producing compound solid beverages, which is used for filtering compound solid beverages made from green barley leaf juice powder. Background Art
[0002] Barley leaf powder is a kind of herbal medicine that contains a large amount of vitamin C, β-carotene and antioxidant enzymes. It promotes metabolism and has the functions of enhancing the body's resistance to infection, antibacterial and analgesic. It is mainly reflected in the effects of improving physical health, anti-inflammatory and sterilization, preventing liver damage, and preventing constipation.
[0003] Research has found that barley grass juice powder can be compounded into a drink. However, traditional filtration equipment used in R&D and production suffers from single functions, low filtration efficiency, and poor results. Repeated filtration processes are often required, increasing costs. Addressing these technical issues is a pressing issue.
[0004] Therefore, based on the above problems, the present invention provides a high-pressure filtration equipment for processing and producing compound solid beverages. Utility Model Content
[0005] Purpose of the utility model: The purpose of the utility model is to provide a high-pressure filtration equipment for the processing and production of compound solid beverages, so as to solve the filtration technology problems existing in the background technology of compounding barley leaf green juice powder into beverages.
[0006] Technical solution: The utility model is a high-pressure filtration equipment for processing and producing compound solid beverages, comprising a vertical rectangular shell, an upper hollow concave fixing block, a lower supporting leg, an upper sealing cover, an explosion-proof air compressor and a PLC controller. A circular filter press inner shell with an upper outer wall connected to the upper hollow concave fixing block is arranged in the vertical rectangular shell, a lower outer wall of the circular filter press inner shell is provided with a plurality of filter press transition ducts connected to the bottom inner wall of the vertical rectangular shell, a plurality of filter press outlets with valves used in conjunction with the filter press transition duct are provided on the bottom outer wall of the vertical rectangular shell, and a plurality of filter press outlets with valves used in conjunction with the filter press transition duct are provided on the upper hollow The concave fixed block is provided with an arc-shaped filter press mesh used in conjunction with a circular filter press inner shell, the upper sealing cover is provided with a filter press air inlet, the upper sealing cover is provided with a filter press gas pipe connected to the filter press air inlet and the explosion-proof air compressor respectively, the upper sealing cover is provided with a raw liquid inlet and located on one side of the filter press air inlet, the upper sealing cover is provided with a raw liquid conduit connected to the raw liquid inlet, and the raw liquid conduit is provided with a raw liquid conduit solenoid valve; wherein, the explosion-proof air compressor, the raw liquid conduit solenoid valve, and several filter press liquid outlets with valves are respectively connected to the PLC controller.
[0007] The high-pressure filtering equipment for processing and producing compound solid beverage has the advantages that: 1. The overall structure adopts a combined design, so that the arc-shaped filter screen and the like can be conveniently assembled and disassembled and cleaned; 2. The high-efficiency and high-quality filter pressing operation of the compound solid beverage raw material liquid can be realized automatically; 3. The compound solid beverage raw material liquid in the high-pressure filter pressing state can be heated and kept warm, so that the condensation phenomenon is prevented, the filter pressing efficiency is not affected, and the activity of the compound solid beverage raw material liquid is maintained, so that the next process is processed.
[0008] The high-pressure filtering equipment for processing and producing compound solid beverage has the advantages that: 1. The overall structure adopts a combined design, so that the arc-shaped filter screen and the like can be conveniently assembled and disassembled and cleaned; 2. The high-efficiency and high-quality filter pressing operation of the compound solid beverage raw material liquid can be realized automatically; 3. The compound solid beverage raw material liquid in the high-pressure filter pressing state can be heated and kept warm, so that the condensation phenomenon is prevented, the filter pressing efficiency is not affected, and the activity of the compound solid beverage raw material liquid is maintained, so that the next process is processed.
[0009] The high-pressure filtering equipment for processing and producing compound solid beverage has the advantages that: 1. The overall structure adopts a combined design, so that the arc-shaped filter screen and the like can be conveniently assembled and disassembled and cleaned; 2. The high-efficiency and high-quality filter pressing operation of the compound solid beverage raw material liquid can be realized automatically; 3. The compound solid beverage raw material liquid in the high-pressure filter pressing state can be heated and kept warm, so that the condensation phenomenon is prevented, the filter pressing efficiency is not affected, and the activity of the compound solid beverage raw material liquid is maintained, so that the next process is processed.
[0010] The high-pressure filtering equipment for processing and producing compound solid beverage has the advantages that: 1. The overall structure adopts a combined design, so that the arc-shaped filter screen and the like can be conveniently assembled and disassembled and cleaned; 2. The high-efficiency and high-quality filter pressing operation of the compound solid beverage raw material liquid can be realized automatically; 3. The compound solid beverage raw material liquid in the high-pressure filter pressing state can be heated and kept warm, so that the condensation phenomenon is prevented, the filter pressing efficiency is not affected, and the activity of the compound solid beverage raw material liquid is maintained, so that the next process is processed.
[0011] The high-pressure filtering equipment for processing and producing compound solid beverage has the advantages that: 1. The overall structure adopts a combined design, so that the arc-shaped filter screen and the like can be conveniently assembled and disassembled and cleaned; 2. The high-efficiency and high-quality filter pressing operation of the compound solid beverage raw material liquid can be realized automatically; 3. The compound solid beverage raw material liquid in the high-pressure filter pressing state can be heated and kept warm, so that the condensation phenomenon is prevented, the filter pressing efficiency is not affected, and the activity of the compound solid beverage raw material liquid is maintained, so that the next process is processed. BRIEF DESCRIPTION OF DRAWINGS
[0012] In order to more clearly illustrate the technical scheme in the embodiments of the present application or the prior art, the drawings needed to be used in the embodiments will be briefly introduced as follows. Obviously, the drawings in the following description are only some embodiments of the present application, and other drawings can also be obtained by those skilled in the art without any creative effort on the basis of these drawings.
[0013] Figure 1 is a front view structural schematic diagram of the high-pressure filtering equipment for processing and producing compound solid beverage of the present application;
[0014] Figure 2 It is a kind of high-pressure filtering equipment's arc-shaped filter press screen for compound solid beverage processing and production of the utility model, and the overhead structure schematic diagram of a plurality of screw holes is as follows:
[0015] In the figure, the serial numbers are as follows: 100-vertical rectangular shell, 101-upper hollow concave fixed block, 102-lower support leg, 103-upper sealing cover, 104-explosion-proof air compressor, 105-PLC controller, 106-pressurized filtration air inlet, 107-pressurized filtration gas pipe, 108-pressurized filtration gas pipe solenoid valve, 109-pressure sensor, 110-raw material liquid inlet, 111-raw material liquid guide pipe, 112-raw material liquid guide pipe solenoid valve, 113-arc-shaped filter press screen, 114-pressurized filtration liquid transition guide pipe, 115-valve-equipped pressurized filtration liquid outlet, 116-heating liquid valve-equipped inlet, 117-heating liquid valve-equipped outlet, 118-plug-equipped heating rod, 119-temperature sensor, 120-circular pressurized filtration inner shell, 121-second screw groove, 122-upper sealing cover screw hole, 123-second bolt, 124-first screw groove, 125-screw hole, 126-first bolt. DETAILED DESCRIPTION
[0016] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the protection scope of the utility model.
[0017] In the description of the utility model, it should be noted that the terms "top", "bottom", "one side", "the other side", "front", "back", "intermediate position", "interior", "top end", "bottom end" and the like indicate the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the utility model and simplifying the description, and are not intended to indicate or imply that the devices or elements referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as limiting the utility model; the terms "first", "second", "third" are only for the purpose of description, and cannot be understood as indicating or implying relative importance; in addition, unless otherwise explicitly specified and limited, the terms "mounting", "connection", "connection" should be understood broadly, for example, it can be fixedly connected, or it can be detachably connected, or integrally connected; it can be mechanically connected, or it can be electrically connected; it can be directly connected, or it can be indirectly connected through an intermediate medium; it can be the communication between two elements inside. For those skilled in the art, the specific meaning of the above terms in the utility model can be understood according to the specific circumstances.
[0018] Example 1
[0019] like Figure 1 and Figure 2 The high-pressure filtration equipment for processing and producing compound solid beverages shown in the figure comprises a vertical rectangular housing 100, an upper hollow concave fixing block 101, a lower supporting leg 102, an upper sealing cover 103, an explosion-proof air compressor 104 and a PLC controller 105.
[0020] A circular filter press inner shell 120 is provided in the vertical rectangular shell 100, the upper outer wall of which is connected to the upper hollow concave fixing block 101.
[0021] The lower outer wall of the circular filter press inner shell 120 is provided with a plurality of filter press liquid transition conduits 114 connected to the bottom inner wall of the vertical rectangular shell 100.
[0022] The bottom outer wall of the vertical rectangular shell 100 is provided with a plurality of filter press outlets 115 with valves for use with the filter press transition conduit 114.
[0023] The upper hollow concave fixing block 101 is provided with an arc-shaped filter press screen 113 used in conjunction with the circular filter press inner shell 120.
[0024] The upper sealing cover 103 is provided with a filter air inlet 106.
[0025] The upper sealing cover 103 is provided with a filter press gas pipe 107 connected to the filter press air inlet 106 and the explosion-proof air compressor 104 respectively.
[0026] A raw material liquid inlet 110 is provided in the upper sealing cover 103 and on one side of the filter press air inlet 106.
[0027] The upper sealing cover 103 is provided with a raw material liquid conduit 111 connected to the raw material liquid inlet 110.
[0028] The raw material liquid conduit 111 is provided with a raw material liquid conduit electromagnetic valve 112;
[0029] Among them, the explosion-proof air compressor 104, the raw liquid conduit electromagnetic valve 112, and several filtrate pressure outlets 115 with valves are respectively connected to the PLC controller 105.
[0030] The working principle is:
[0031] (1) The PLC controller 105 controls the solenoid valve 112 of the raw material liquid conduit and several valved filter press liquid outlets 115 to be opened respectively, and at the same time, the composite solid beverage raw material liquid enters the cavity formed by the upper hollow concave fixed block 101, the upper sealing cover 103, and the circular filter press inner shell 120 through the raw material liquid conduit 111 and the raw material liquid inlet 110;
[0032] (2) through the PLC controller 105 control anti-explosion type air compressor 104 start, at this time (1) in the process of adding compound solid beverage raw material liquid under air pressure through the arc-shaped pressure filter screen 113 for efficient, high-quality filtration;
[0033] (3) through the arc-shaped pressure filter screen 113 of the compound solid beverage raw material liquid is discharged through the pressure filter liquid transition pipe 114, valve pressure filter liquid outlet 115 for rapid collection, so as to complete the compound solid beverage raw material liquid pressure filtration treatment.
[0034] Example two
[0035] Based on example one, the high-pressure filtration equipment for compound solid beverage processing and production further comprises a heating liquid valve inlet 116 arranged on the outer wall of the middle part of the vertical rectangular shell 100, a heating liquid valve outlet 117 arranged on the outer wall of the bottom of the vertical rectangular shell 100, and a plug-in heating rod 118 and a temperature sensor 119 arranged on the outer wall of the middle part of the vertical rectangular shell 100 and located below the heating liquid valve inlet 116.
[0036] The heating liquid valve inlet 116, the heating liquid valve outlet 117, the plug-in heating rod 118, and the temperature sensor 119 are respectively connected with the PLC controller 105.
[0037] The working principle is that the heating liquid valve inlet 116 and the heating liquid valve outlet 117 are respectively used for adding and replacing the heating liquid; the plug-in heating rod 118 is used for heating the heating liquid; the temperature sensor 119 feeds back the temperature parameter of the heating liquid to the PLC controller 105; and the PLC controller 105 controls the working state of the plug-in heating rod 118 according to the temperature parameter fed back by the temperature sensor 119 (the temperature value range monitored by the PLC controller 105 is preset).
[0038] In actual application, the heated heating liquid (water / heating oil, not marked in the figure without affecting the disclosure of the technical scheme of the present application) heats and insulates the compound solid beverage raw material liquid in the circular pressure filter inner shell 120 through the heat transfer effect, so that the compound solid beverage raw material liquid does not solidify and is affected by pressure filtration and constant temperature, which is convenient for the next process.
[0039] Example three
[0040] Based on example one or example two, the high-pressure filtration equipment for compound solid beverage processing and production further comprises a pressure filtration gas pipe electromagnetic valve 108 and a pressure sensor 109 arranged on the pressure filtration gas pipe 107 and respectively connected with the PLC controller 105.
[0041] The working principle is: when the explosion-proof air compressor 104 does not stop, the pressure needs to be regulated, the pressure can be regulated by the opening and closing state (full opening, half opening, 1 / 3 opening, etc.) of the pressure filtration gas pipe electromagnetic valve 108, and the safe pressure filtration operation is realized; the pressure sensor 109 is used to feed back the pressure parameter to the PLC controller 105, and the PLC controller 105 (the PLC controller 105 monitors the pressure value range preset) controls the opening and closing state of the pressure filtration gas pipe electromagnetic valve 108 or controls the explosion-proof air compressor 104 to stop according to the feedback pressure parameter.
[0042] In addition, the high-pressure filtration equipment for processing and producing solid beverage preferably further comprises a plurality of first screw grooves 124 arranged in the inner layer end face of the upper hollow concave fixing block 101, a plurality of screw holes 125 arranged in the outer layer of the arc-shaped pressure filtration net 113, and a first screw 126 for fixing the arc-shaped pressure filtration net 113 and the upper hollow concave fixing block 101 through the screw holes 125 and the first screw grooves 124.
[0043] The above design structure facilitates the cleaning or replacement of the arc-shaped pressure filtration net 113 after disassembly.
[0044] In addition, the high-pressure filtration equipment for processing and producing solid beverage preferably further comprises a plurality of second screw grooves 121 arranged in the outer layer end face of the upper hollow concave fixing block 101, a plurality of upper sealing cover screw holes 122 arranged in the outer layer of the upper sealing cover 103, and a second screw 123 for fixing the upper sealing cover 103 and the upper hollow concave fixing block 101 through the upper sealing cover screw holes 122 and the second screw grooves 121.
[0045] The above design structure facilitates the assembly or disassembly of the upper sealing cover 103 and the upper hollow concave fixing block 101, and facilitates the disassembly and removal of the arc-shaped pressure filtration net 113.
[0046] The vertical long rectangular shell 100, the upper hollow concave fixing block 101, the lower support leg 102, the upper sealing cover 103, the explosion-proof air compressor 104, the PLC controller 105, the pressure filtration gas pipe electromagnetic valve 108, the pressure sensor 109, the plug-in heating rod 118, and the temperature sensor 119 in the high-pressure filtration equipment for processing and producing solid beverage are all conventional components or devices. This application will not be described in detail.
[0047] It has to be understood that, in the present text, terms such as "including", "comprising" or any other variant thereof are intended to cover non-exclusive inclusions, such that processes, methods, articles, or devices that include a series of elements are not limited to those elements, but are also inclusive of other elements not expressly listed, or inherent to such processes, methods, articles, or devices. Without further limitation, an element defined by the phrase "comprising a" does not exclude the presence of additional identical elements in the process, method, article, or device including the element.
[0048] It will be apparent to those skilled in the art that the present application is not limited to the details of the above-exemplified embodiments and that the present application can be implemented in other particular forms without departing from the spirit or essential characteristics of the present application. The present application thus should not be considered limited to the embodiments described herein, but rather should be understood to cover all modi- fications, equivalents, and alternatives falling within the sphere of the equivalent elements of the claims. Any reference signs in the claims should not be construed as limiting the claims concerned.
Claims
1. A high-pressure filtration equipment for processing and producing compound solid beverage, comprising a vertical rectangular shell (100), an upper hollow concave fixing block (101), a lower support leg (102), an upper sealing cover (103), an explosion-proof air compressor (104) and a PLC controller (105), characterized in that: a circular pressure filtration inner shell (120) connected with the upper hollow concave fixing block (101) is arranged in the vertical rectangular shell (100), a plurality of pressure filtration liquid transition pipes (114) connected with the bottom inner wall of the vertical rectangular shell (100) are arranged on the lower outer wall of the circular pressure filtration inner shell (120), a plurality of pressure filtration liquid outlets (115) with valves matched with the pressure filtration liquid transition pipes (114) are arranged on the bottom outer wall of the vertical rectangular shell (100), an arc-shaped pressure filtration screen (113) matched with the circular pressure filtration inner shell (120) is arranged on the upper hollow concave fixing block (101), a pressure filtration air inlet (106) is arranged in the upper sealing cover (103), a pressure filtration gas pipe (107) connected with the pressure filtration air inlet (106) and the explosion-proof air compressor (104) respectively is arranged on the upper sealing cover (103), a raw material liquid inlet (110) is arranged on one side of the pressure filtration air inlet (106) in the upper sealing cover (103), a raw material liquid pipe (111) connected with the raw material liquid inlet (110) is arranged on the upper sealing cover (103), a raw material liquid pipe solenoid valve (112) is arranged on the raw material liquid pipe (111); the explosion-proof air compressor (104), the raw material liquid pipe solenoid valve (112) and the plurality of pressure filtration liquid outlets (115) with valves are connected with the PLC controller (105) respectively.
2. The high pressure filtration equipment for processing and producing compound solid beverage according to claim 1, characterized in that: The high-pressure filtration equipment for processing and producing compound solid beverage further comprises a heating liquid inlet (116) with a valve arranged on the middle outer wall of the vertical rectangular shell (100), a heating liquid outlet (117) with a valve arranged on the bottom outer wall of the vertical rectangular shell (100), a plug-in heating rod (118) and a temperature sensor (119) arranged on the middle outer wall of the vertical rectangular shell (100) and below the heating liquid inlet (116) with a valve; the heating liquid inlet (116) with a valve, the heating liquid outlet (117) with a valve, the plug-in heating rod (118) and the temperature sensor (119) are connected with the PLC controller (105) respectively.
3. The high pressure filtration equipment for processing and producing compound solid beverage according to claim 1 or 2, characterized in that: The high-pressure filtration equipment for processing and producing compound solid beverage further comprises a pressure filtration gas pipe solenoid valve (108) and a pressure sensor (109) arranged on the pressure filtration gas pipe (107) and connected with the PLC controller (105) respectively.
4. The high pressure filtration equipment for processing and producing compound solid beverage according to claim 3, characterized in that: The high-pressure filtering equipment for processing and producing the compounded solid beverage further comprises a plurality of first screw grooves (124) arranged in the inner layer end face of the upper hollow concave fixing block (101), a plurality of screw holes (125) arranged in the outer layer of the arc-shaped pressure filter screen (113), and a first bolt (126) for fixing the arc-shaped pressure filter screen (113) and the upper hollow concave fixing block (101) through the screw holes (125) and the first screw grooves (124).
5. The high pressure filtration equipment for processing and producing compound solid beverage product according to claim 4, characterized in that: The high-pressure filtering equipment for processing and producing the compounded solid beverage further comprises a plurality of second screw grooves (121) arranged in the outer layer end face of the upper hollow concave fixing block (101), a plurality of upper sealing cover screw holes (122) arranged in the outer layer of the upper sealing cover (103), and a second bolt (123) for fixing the upper sealing cover (103) and the upper hollow concave fixing block (101) through the upper sealing cover screw holes (122) and the second screw grooves (121).