Stable solid glue filter element
By setting conical ribs and a frosted surface inside the opening cavity of the end cap, the problem of the glue layer sliding off the inner cavity of the end cap is solved, thus improving the stability and structural strength of the filter element.
Patent Information
- Application Number
- CN202422989272.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-05
- Publication Date
- 2025-10-21
- Estimated Expiration
- 2034-12-05
AI Technical Summary
In the prior art, the inner wall of the end cap cavity is relatively smooth, which makes it easy for the glue layer to slide against the inner wall of the end cap cavity, causing the glue layer to fall off and affecting the stability of the filter element.
A tapered rib is provided inside the opening cavity of the end cap, so that the edge of the potting layer covers and fixes the tapered rib, increasing the contact area. A frosted surface and reinforcing ribs are provided on the inner wall to enhance friction and prevent detachment.
It effectively prevents relative sliding between the glue layer and the inner cavity of the end cap, improves the stability and structural strength of the filter element, and enhances the ease of operation.
Smart Images

Figure CN223453925U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model belongs to filter equipment technical field especially, it relates to a stable solidification filter core. BACKGROUND
[0002] The traditional natural gas filter core includes an end cap, filter paper and a middle frame. The filter paper is wrapped on the middle frame. The middle frame and the filter paper extend to the cavity of the end cap as a whole. The cavity is filled with glue which is solidified to form a glue filling layer. The glue filling layer wraps the end of the middle frame and the filter paper as a whole. The edge of the glue filling layer is fixedly glued to the inner wall of the cavity of the end cap.
[0003] However, the inner wall of the cavity of the end cap in the prior art is relatively smooth. On the one hand, the edge of the glue filling layer is also relatively smooth after the glue solidifies, which causes the relative sliding between the glue filling layer and the inner wall of the cavity of the end cap. As a result, the glue filling layer is detached, which affects the stability of the filter core. SUMMARY
[0004] The utility model aims to provide a stable solidification filter core, which aims to solve the technical problem that the inner wall of the cavity of the end cap in the prior art is relatively smooth, which causes the relative sliding between the glue filling layer and the inner wall of the cavity of the end cap, resulting in the detachment of the glue filling layer and affecting the stability of the filter core.
[0005] To achieve the above-mentioned purpose, the utility model embodiment provides a stable solidification filter core, which comprises an end cap, a pleated filter cartridge and a glue filling layer. The end cap is provided with an open cavity for solidifying glue. The end of the pleated filter cartridge extends into the open cavity. The glue filling layer is solidified in the open cavity. The inner wall of the open cavity is provided with a tapered convex rib which gradually narrows towards the opening direction of the open cavity. The edge of the glue filling layer wraps and fixes at least part of the tapered convex rib.
[0006] Optionally, the end cap comprises a base and a sealing ring. The base and the sealing ring are both provided in a circular ring structure. The sealing ring is sleeved on the outer sidewall of the base. The sealing ring is detachably connected with the base. The outer sidewall of the sealing ring is provided with a clamping groove for clamping a preset installation position.
[0007] Optionally, the sealing ring is threadedly connected on the base.
[0008] Optionally, the outer side of the base is provided with a raised thread ring. The inner ring of the sealing ring is provided with a thread groove which can threadedly adapt to the raised thread ring. The thread outer diameter of the raised thread ring gradually decreases along the direction towards the pleated filter cartridge.
[0009] Optionally, the convex thread turns comprise a first thread turn, a second thread turn and a third thread turn, which are sequentially and spaced apart on the outer sidewall of the base towards the direction of the pleated filter cartridge, the first thread turn has a radius of D1, the second thread turn has a radius of D2, and the third thread turn has a radius of D3, wherein D1>D2>D3.
[0010] Optionally, a positioning ring is arranged at the middle position of the open cavity, the positioning ring extends from the bottom wall of the open cavity to the opening of the open cavity, an input hole is arranged in the inner ring of the positioning ring, the end of the pleated filter cartridge is clamped on the positioning ring, and the inner ring of the pleated filter cartridge is arranged in communication with the input hole.
[0011] Optionally, the outer sidewall of the positioning ring, the bottom wall of the open cavity and the inner sidewall end face of the open cavity are all frosted surfaces.
[0012] Optionally, the bottom wall of the open cavity is provided with a reinforcing rib, one end of the reinforcing rib is fixedly connected with the inner wall of the open cavity, and the other end of the reinforcing rib is fixedly connected with the bottom of the outer sidewall of the positioning ring, wherein the number of the reinforcing ribs is at least two groups.
[0013] Optionally, the number of the tapered convex ribs is multiple groups, and the multiple groups of the tapered convex ribs are spaced apart circumferentially along the inner wall of the open cavity.
[0014] Optionally, a gap is arranged between the bottom of the tapered convex rib and the bottom of the open cavity, and a glue filling layer solidified in the gap is in close abutment with the bottom of the tapered convex rib.
[0015] The stable glue solidification filter cartridge provided in the embodiment of the utility model has at least one of the following technical effects: in the process of solidifying the glue material in the open cavity, the end of the tapered convex rib extends into the solidified glue filling layer, the glue filling layer is fixedly bonded with the tapered convex rib and the inner wall of the open cavity at the same time, compared with the smooth inner wall of the end cover cavity in the prior art, the glue filling layer is prone to relative sliding with the inner wall of the end cover cavity, which causes the glue filling layer to fall off and affects the stability of the filter cartridge, the stable glue solidification filter cartridge provided in the embodiment of the utility model uses the tapered convex rib extending into the solidified glue layer, so that the contact area between the glue filling layer and the end cover is greatly increased, the glue filling layer and the pleated filter cartridge are effectively prevented from falling off, and the stability of the filter cartridge is improved. BRIEF DESCRIPTION OF DRAWINGS
[0016] In order to more clearly illustrate the technical solutions in the embodiments of the present application, the following will briefly introduce the drawings needed to be used in the embodiments or prior art description. Obviously, the drawings in the following description are only some embodiments of the present application, and for those skilled in the art, other drawings can also be obtained from these drawings without creative labor.
[0017] Figure 1 The structural diagram of the stable solidified glue filter core provided by the embodiment of the present application is shown.
[0018] Figure 2 The structural explosion diagram of the stable solidified glue filter core in the Figure 1
[0019] Figure 3 The structural diagram of the base provided by the embodiment of the present application is shown.
[0020] Figure 4 The sectional view of the base provided by the embodiment of the present application is shown.
[0021] In the drawings, various reference signs represent:
[0022] 100 - end cover 200 - pleated filter cartridge 300 - glue filling layer
[0023] 400 - open cavity 500 - conical convex rib 110 - base
[0024] 120 - sealing ring 130 - clamping groove 111 - convex thread groove
[0025] 410 - positioning ring 420 - input hole 430 - reinforcing rib
[0026] 600 - gap. DETAILED DESCRIPTION
[0027] The embodiments of the present application will be described in detail below, and examples of the embodiments are shown in the drawings, wherein the same or similar reference signs represent the same or similar elements or elements with the same or similar functions throughout. The following will be described by referring to the drawings. Figures 1-4 The embodiments described are exemplary, and are intended to explain the embodiments of the present application, and cannot be understood as a limitation of the present application.
[0028] In the description of the embodiments of the utility model, it is understood that the directions or position relations indicated by the terms "length", "width", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer" and the like are the directions or position relations shown based on the drawings, and are only for the convenience of describing the embodiments of the utility model and simplifying the description, and thus cannot be understood as indicating or implying that the devices or elements indicated must have a specific direction, be constructed and operated in a specific direction, and thus cannot be understood as limiting the utility model.
[0029] In addition, the terms "first" and "second" are only for the purpose of description, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features.
[0030] In the embodiments of the utility model, unless otherwise explicitly specified and limited, the terms "mounting", "connection", "connecting", "fixing" and the like should be understood in a broad sense, for example, can be fixed connection, can also be detachable connection, or be integrated; can be mechanical connection, can also be electrical connection; can be directly connected, can also be indirectly connected through an intermediate medium, can be the communication inside two elements or the interaction relation between two elements. For ordinary skilled in the art, the specific meanings of the above terms in the embodiments of the utility model can be understood according to the specific circumstances.
[0031] In one embodiment of the utility model, as shown in Figures 1-4 A stable solid glue filter element is provided, which comprises end cover 100, pleated filter cartridge 200 and glue filling layer 300, the end cover 100 is provided with opening cavity 400 for curing glue material, the end of the pleated filter cartridge 200 extends into the opening cavity 400, the glue filling layer 300 is cured and formed in the opening cavity 400, wherein the inner wall of the opening cavity 400 is provided with tapered convex rib 500, the tapered convex rib 500 gradually narrows towards the opening direction of the opening cavity 400, and the edge of the glue filling layer 300 covers and fixes at least part of the tapered convex rib 500. Specifically, the number of the end cover 100 is two groups, and the two groups of end cover 100 are arranged at the two ends of the pleated filter cartridge 200.
[0032] During the process of curing the glue material in the open cavity 400, the end of the conical convex rib 500 extends into the cured glue layer 300, and the glue layer 300 is fixedly bonded with the conical convex rib 500 and the inner wall of the open cavity 400. Compared with the inner wall of the cavity in the end cover 100 in the prior art, the inner wall of the cavity is relatively smooth, and the glue layer 300 is easy to slide relative to the inner wall of the cavity in the end cover 100, which causes the glue layer 300 to fall off and affects the stability of the filter element. The stable glue-cured filter element provided in the embodiment of the utility model adopts the conical convex rib 500 extending into the cured glue layer, which greatly increases the contact area between the glue layer 300 and the end cover 100, effectively prevents the glue layer 300 and the pleated filter cartridge 200 from falling off, and improves the stability of the filter element.
[0033] As shown in Figures 1-4 Further, the end cover 100 comprises a base 110 and a sealing ring 120, both of which are arranged in a circular ring structure, the sealing ring 120 is sleeved on the outer side wall of the base 110, and the sealing ring 120 is detachably connected with the base 110. The outer side wall of the sealing ring 120 is provided with a clamping groove 130 for clamping a pre-installed position. In this embodiment, the filter element is used for natural gas filtering device, and the clamping groove 130 is clamped and matched with the edge of the pre-installed hole of the external frame.
[0034] As shown in Figures 1-4 Further, the sealing ring 120 is threadedly connected on the base 110. Threaded connection is conducive to conveniently detaching the base 110 from the sealing ring 120, and improves the operation convenience of the filter element.
[0035] As shown in Figures 1-4 Further, the outer side of the base 110 is provided with a raised thread ring 111, and the inner ring of the sealing ring 120 is provided with a thread groove capable of threadedly matching the raised thread ring 111. The outer diameter of the raised thread ring 111 gradually decreases in the direction towards the pleated filter cartridge 200. The thread ring with gradually decreasing outer diameter can smoothly enter the inner hole of the sealing ring 120 when the sealing ring 120 is installed, so that the thread groove can be quickly and smoothly butt-jointed with the thread ring of corresponding size, and the installation speed of the sealing ring 120 is effectively improved. Figure 4 As shown in Figure 4 The raised thread ring 111 comprises a first thread ring, a second thread ring and a third thread ring, which are sequentially and spacedly distributed on the outer side wall of the base 110 in the direction towards the pleated filter cartridge 200. The radius of the first thread ring is D1, the radius of the second thread ring is D2, and the radius of the third thread ring is D3, wherein D1>D2>D3.
[0036] As shown in Figures 1-4As shown, further, the middle position of the opening cavity 400 is provided with a positioning ring 410 extending from the bottom wall of the opening cavity 400 to the opening of the opening cavity 400, the inner circle of the positioning ring 410 is provided with an input hole 420, the end of the pleated filter cartridge 200 is clamped on the positioning ring 410, and the inner circle of the pleated filter cartridge 200 is in communication with the input hole 420. In this embodiment, the positioning ring 410 is used to preliminarily position the pleated filter cartridge 200, effectively preventing the pleated filter cartridge 200 from being deflected during the glue pouring and curing process, causing the curing position to be misaligned with the preset position and affecting the structural stability of the filter element.
[0037] As shown in Figures 1-4 further, the outer side wall of the positioning ring 410, the bottom wall of the opening cavity 400, and the inner side wall end face of the opening cavity 400 are all frosted surfaces, which is beneficial to improve the friction between the glue pouring layer 300 and the opening cavity 400 and the positioning ring 410, and further prevent the glue pouring layer 300 from falling off.
[0038] As shown in Figures 1-4 further, the bottom wall of the opening cavity 400 is provided with reinforcing ribs 430, one end of the reinforcing ribs 430 is fixedly connected with the inner wall of the opening cavity 400, and the other end of the reinforcing ribs 430 is fixedly connected with the bottom of the outer side wall of the positioning ring 410, wherein the number of the reinforcing ribs 430 is at least two groups. The reinforcing ribs are beneficial to improve the structural strength of the end cover 100. In this embodiment, the number of the reinforcing ribs 430 is six groups and is distributed on the bottom wall of the opening cavity 400, wherein the reinforcing ribs 430 protrude into the opening cavity 400, and a stress deformation compensation groove is formed between adjacent two groups of reinforcing ribs 430. During the glue pouring and curing process, the glue pouring layer 300 changes from a liquid state to a solid state and increases in volume, which will cause a certain extrusion to the end cover 100. The stress deformation compensation groove can effectively buffer the stress generated by the structural deformation caused by the extrusion, thereby improving the structural strength of the filter element.
[0039] As shown in Figures 1-4 further, the number of the tapered convex ribs 500 is multiple groups, and the multiple groups of tapered convex ribs 500 are distributed in a circle along the inner wall of the opening cavity 400. The use of multiple groups of tapered convex ribs 500 is beneficial to improve the stress balance of the glue pouring layer 300.
[0040] As shown in Figures 1-4As shown, further, a gap 600 is arranged between the bottom of the tapered convex rib 500 and the bottom of the open cavity 400, and the glue filling layer 300 solidified in the gap 600 is in close abutment with the bottom of the tapered convex rib 500. After the glue filling layer 300 is solidified in the gap 600, the tapered convex rib 500 can act as a reverse hook structure for stopping the glue filling layer 300 from being separated from the open cavity 400, effectively preventing the glue filling layer 300 from falling off and improving the stability of the filter core structure.
[0041] The above merely describes preferred embodiments of the present application and is not intended to limit the present application. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present application shall be included in the protection scope of the present application.
Claims
1. A stable gelled filter element, characterized in that, The utility model relates to a filter cartridge, comprising: an end cover provided with an open cavity for curing glue material; a pleated filter cartridge extending into the open cavity; a glue filling layer cured and formed in the open cavity; wherein the inner wall of the open cavity is provided with a tapered convex rib gradually narrowing towards the opening direction of the open cavity, and the edge of the glue filling layer covers and fixes at least part of the tapered convex rib.
2. The stabilized gelled filter element of claim 1, wherein: The end cover comprises a base and a sealing ring, both of which are annular structures, the sealing ring is sleeved on the outer sidewall of the base, the sealing ring is detachably connected with the base, and the outer sidewall of the sealing ring is provided with a clamping groove for clamping a predetermined mounting position.
3. The stabilized gelled filter element of claim 2, wherein: The sealing ring is threadedly connected on the base.
4. The stabilized gelled filter element of claim 2, wherein: The outer side of the base is provided with a raised thread ring, and the inner ring of the sealing ring is provided with a thread groove capable of threadedly adapting to the raised thread ring, wherein the thread outer diameter of the raised thread ring gradually decreases in the direction towards the pleated filter cartridge.
5. The stabilized gelled filter element of claim 4, wherein: The raised thread ring comprises a first thread ring, a second thread ring and a third thread ring, which are sequentially and spacedly distributed on the outer sidewall of the base in the direction towards the pleated filter cartridge, the radius of the first thread ring is D1, the radius of the second thread ring is D2, and the radius of the third thread ring is D3, wherein D1>D2>D3.
6. The stabilized gelled filter element of any one of claims 1-5, wherein: A positioning ring is protrusively arranged at the middle position of the open cavity, the positioning ring extends from the bottom wall of the open cavity to the opening of the open cavity, the inner ring of the positioning ring is provided with an input hole, the end of the pleated filter cartridge is clamped on the positioning ring, and the inner ring of the pleated filter cartridge is in communication with the input hole.
7. The stabilized gelled filter element of claim 6, wherein: The outer sidewall of the positioning ring, the bottom wall of the open cavity and the inner sidewall end face of the open cavity are all frosted surfaces.
8. The stabilized gelled filter element of claim 6, wherein: The bottom wall of the open cavity is provided with a reinforcing rib, one end of the reinforcing rib is fixedly connected with the inner wall of the open cavity, and the other end of the reinforcing rib is fixedly connected with the bottom of the outer sidewall of the positioning ring, wherein the number of the reinforcing ribs is at least two groups.
9. The stabilized gelled filter element of claim 1, wherein: The number of the tapered convex ribs is multiple groups, and the multiple groups of the tapered convex ribs are circumferentially spacedly distributed along the inner wall of the open cavity.
10. The stabilized gelled filter element of claim 9, wherein: A gap is arranged between the bottom of the tapered convex rib and the bottom of the open cavity, and the glue filling layer cured in the gap is in close abutment with the bottom of the tapered convex rib.