Up-casting furnace casting waste gas treatment device

By introducing a movable protective plate and locking assembly into the upper furnace casting waste gas treatment device, the problems of poor adaptability of the suction hood and high energy consumption were solved, and efficient waste gas treatment and low-energy waste gas sealing were achieved.

CN223453960UActive Publication Date: 2025-10-21ANHUI JINSHENG PHOSPHORIZED COPPERS TECH CO LTD
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Patent Information

Application Number
CN202422526140.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-18
Publication Date
2025-10-21
Estimated Expiration
2034-10-18

AI Technical Summary

Technical Problem

In the existing upper furnace casting waste gas treatment device, the suction hood does not have a movable cover plate, resulting in poor adaptability in different working areas and low capture efficiency. The fixed cover plate causes the suction range to be too large, increasing energy consumption.

Method used

A combined device including an exhaust hood, a cyclone separator, a heat exchanger, a mist eliminator and a bag dust collector was designed, equipped with a protective component and a locking component. A movable protective plate was used to seal the upper part of the upper furnace, thereby improving the exhaust gas treatment efficiency and reducing energy consumption.

Benefits of technology

It realizes flexible sealing of the upper part of the upper furnace, improves the waste gas treatment efficiency, reduces energy consumption, and ensures the continuity and safety of the suction process.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an up-drawing furnace casting waste gas treatment device which comprises a suction hood, a cyclone separator, a heat exchanger, a demister and a bag-type dust collector which are communicated in sequence, the protection assembly comprises a limiting rail, a first protection plate, a first sliding block, a first square groove and a first side plate; the limiting rail is fixed to the upper surface of the air suction cover, the first protection plate is installed on one side of the outer surface of the limiting rail, the first sliding block is fixedly connected to the lower surface of the first protection plate, the first square groove is formed in one side of the outer surface of the first protection plate, and the first side plate is fixed to one side of the outer surface of the first protection plate. A first rolling wheel is installed on the lower surface of the first protection plate, a second protection plate is installed on the other side of the outer surface of the limiting rail, and a second sliding block is fixed to the lower surface of the second protection plate. Through accurate operation of the first protection plate and the second protection plate, flexible sealing of the upper part of the up-drawing furnace can be realized, and the process not only improves the waste gas treatment efficiency, but also remarkably reduces the energy consumption.
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Description

TECHNICAL FIELD

[0001] The utility model belongs to the upper drawing furnace accessory technology field especially relates to the upper drawing furnace smelting waste gas treatment device. BACKGROUND

[0002] The upper drawing furnace is the necessary equipment in the production of copper bar and copper rod at present, which is composed of a heating furnace and a holding furnace, and is usually processed and produced through the upper drawing furnace in the production of copper rod.

[0003] Through the search, the patent authorized publication number CN217613813U discloses an upper drawing furnace smelting waste gas treatment device, which has simple structure, adopts a cyclone separator to remove most of the impurities first, and the impurities in the rotating separator are convenient to take out, then uses a mist eliminator to remove moisture, and finally uses a bag-type dust collector to remove the remaining impurities to prevent pipeline blockage, comprising a suction hood, a cyclone separator, a heat exchanger, a mist eliminator and a bag-type dust collector which are sequentially communicated.

[0004] The suction hood is installed directly above the upper drawing furnace, and external power is arranged to make the smelting waste gas of the upper drawing furnace pass through the suction hood, the existing suction hood does not have a movable cover plate, the coverage range is fixed, the adaptability to different working areas is limited, the capture efficiency is greatly reduced when the working point is far away from the suction port, the fixed cover plate leads to too large suction range, and the invalid air flow is increased, so that the air extraction system consumes more energy, therefore, an upper drawing furnace smelting waste gas treatment device capable of flexibly closing the smelting waste gas is needed. UTILITY MODEL CONTENTS

[0005] The utility model discloses to the existing upper drawing furnace smelting waste gas treatment device in prior art, a kind of installation mode, suction hood is installed directly above the upper drawing furnace, and external power is arranged to make the smelting waste gas of the upper drawing furnace pass through the suction hood, the existing suction hood does not have a movable cover plate, the coverage range is fixed, the adaptability to different working areas is limited, the capture efficiency is greatly reduced when the working point is far away from the suction port, the fixed cover plate leads to too large suction range, and the invalid air flow is increased, so that the air extraction system consumes more energy, and the following technical scheme is proposed to solve the problem:

[0006] Suction hood, cyclone separator, heat exchanger, mist eliminator and bag-type dust collector;

[0007] The cyclone separator is connected to one side of the outer surface of the suction hood, the heat exchanger is connected to one side of the outer surface of the cyclone separator, the mist eliminator is connected to one side of the outer surface of the heat exchanger, and the bag-type dust collector is connected to one side of the outer surface of the mist eliminator;

[0008] The protection assembly includes a limiting rail, a first protection plate, a first sliding block, a first square groove and a first side plate.

[0009] The limiting rail is fixed on the upper surface of the air suction cover, the first protective plate is installed on one side of the outer surface of the limiting rail, the first sliding block is fixedly connected to the lower surface of the first protective plate, the first square groove is formed on one side of the outer surface of the first protective plate, and the first side plate is fixed on one side of the outer surface of the first protective plate.

[0010] As a preferred technical scheme of the above, the limiting rail is provided with two limiting rails respectively located on both sides of the upper surface of the air suction cover, and the first sliding block is provided with two first sliding blocks respectively slidingly installed in the two limiting rails.

[0011] As a preferred technical scheme of the above, the lower surface of the first protective plate is provided with a first roller, the other side of the outer surface of the limiting rail is provided with a second protective plate, the lower surface of the second protective plate is fixedly provided with a second sliding block, one side of the outer surface of the second protective plate is provided with a second square groove, the outer surface of the second protective plate is fixedly provided with a second side plate, and the lower surface of the second protective plate is rotatably provided with a second roller.

[0012] As a preferred technical scheme of the above, the second sliding block is slidingly installed in the limiting rail, and the first protective plate and the second protective plate are relatively moved on both sides of the air suction cover.

[0013] As a preferred technical scheme of the above, the locking assembly further comprises a fixed plate, a fixed buckle, a connecting block, a connecting shaft, a first clamping block, a first spring, a second clamping block and a second spring.

[0014] The locking assembly comprises a fixed plate, a fixed buckle, a connecting block, a connecting shaft, a first clamping block, a first spring, a second clamping block and a second spring.

[0015] The fixed plate is fixed on one side of the outer surface of the first side plate, the fixed buckle is fixedly connected to one side of the outer surface of the fixed plate, the connecting block is fixed on one side of the outer surface of the second side plate, the connecting shaft penetrates through the outer surface of the connecting block, the first clamping block penetrates through the outer surface of the connecting shaft, the first spring is connected to the outer surface of the first clamping block, the second clamping block penetrates through the outer surface of the connecting shaft, and the second spring is connected to the outer surface of the second clamping block.

[0016] As a preferred technical scheme of the above, the first spring is fixedly connected between the connecting block and the first clamping block, and the second spring is fixedly connected between the connecting block and the second clamping block.

[0017] The utility model discloses the beneficial effect that:

[0018] The utility model discloses, through setting up the air suction hood, cyclone separator, heat exchanger, demister, cloth bag dust catcher and protection subassembly, when sucking the smelting waste gas of upper induction furnace, the staff first pushes the first protection board to the middle, and the first gyro wheel will rotate on the ground, and the first sliding block moves in the limiting rail, and the limiting rail will stretch out from the first square groove after pushing to certain position, then push the second protection board, and the second protection board moves to the middle under the connection of the second gyro wheel, and the second sliding block will move in the limiting rail, when the first side plate and the second side plate contact, can close the top of upper induction furnace, through the accurate operation of first protection board and second protection board, can realize the flexible closure of the top of upper induction furnace, this process not only improves the efficiency of waste gas treatment, but also significantly reduces the energy consumption.

[0019] The utility model discloses, through setting up the locking assembly, when the first side plate and the second side plate contact, first fixed buckle will contact the first clamping block, second clamping block in the middle, in the continuous pressure process, first spring and second spring will be compressed, and the first clamping block and the second clamping block will open outwards, make fixed buckle and be stuck in the first clamping block, second clamping block inside, and the first side plate and the second side plate are stuck together, avoid when sucking smelting waste gas, and the first protection board and the second protection board open unexpectedly, guarantee the continuity and safety of suction process. DRAWINGS

[0020] Figure 1 The utility model discloses a structure schematic diagram shows,

[0021] Figure 2 The utility model discloses a protection subassembly schematic diagram shows Figure 1 ;

[0022] Figure 3 The utility model discloses a protection subassembly schematic diagram shows Figure 2 ;

[0023] Figure 4 The utility model discloses a structure of locking assembly in A place of Figure 1 The utility model discloses a structure of locking assembly in A place of

[0024] Drawing: 11, air suction hood;12, cyclone separator;13, heat exchanger;14, demister;15, cloth bag dust catcher;21, limiting rail;22, first protection board;23, first sliding block;24, first square groove;25, first side plate;26, first gyro wheel;27, second protection board;271, second sliding block;272, second square groove;28, second side plate;29, second gyro wheel;31, fixed plate;32, fixed buckle;33, connecting block;34, connecting shaft;35, first clamping block;36, first spring;37, second clamping block;38, second spring. Specific implementation

[0025] In order to make the purpose, technical scheme and advantages of the embodiments of the utility model clearer, the utility model technical scheme will be described clearly and completely in combination with embodiments below.

[0026] Please refer to Figures 1-4 The embodiment is an up-drawing furnace smelting waste gas treatment device, which comprises:

[0027] The suction hood 11, the cyclone separator 12, the heat exchanger 13, the mist eliminator 14 and the bag-type dust collector 15 are connected in sequence.

[0028] The cyclone separator 12 is connected to one side of the outer surface of the suction hood 11, the heat exchanger 13 is connected to one side of the outer surface of the cyclone separator 12, the mist eliminator 14 is connected to one side of the outer surface of the heat exchanger 13, and the bag-type dust collector 15 is connected to one side of the outer surface of the mist eliminator 14.

[0029] The suction hood 11 serves as the initial point of the system and is responsible for collecting harmful gases and dust generated in industrial production, the cyclone separator 12 separates large particles in the inhaled gas by centrifugal force, this pretreatment step helps to reduce the burden of the subsequent purification equipment, the heat exchanger 13 is used to adjust the temperature of the gas passing through the system, which is crucial for maintaining the ideal thermal balance state of the gas in the system and helps to improve the overall processing efficiency, the main function of the mist eliminator 14 is to capture and remove mist droplets in the gas, and the bag-type dust collector 15 uses filter bags to capture tiny dust particles and is the key equipment for deep purification of waste gas in the entire system.

[0030] The protection assembly comprises a limiting rail 21, a first protection plate 22, a first sliding block 23, a first square groove 24 and a first side plate 25.

[0031] The limiting rail 21 is fixed to the upper surface of the suction hood 11, the first protection plate 22 is installed on one side of the outer surface of the limiting rail 21, the first sliding block 23 is fixedly connected to the lower surface of the first protection plate 22, the first square groove 24 is opened on one side of the outer surface of the first protection plate 22, and the first side plate 25 is fixed on one side of the outer surface of the first protection plate 22.

[0032] The first protection plate 22 and the second protection plate 27 move under the guidance of the limiting rail 21, ensuring the smooth movement of the first protection plate 22 and the second protection plate 27, the first sliding block 23, the second sliding block 271, the first roller 26 and the second roller 29 ensure that the first protection plate 22 and the second protection plate 27 can slide smoothly, reducing wear and allowing quick adjustment.

[0033] The lower surface of the first protective plate 22 is provided with a first roller 26, the outer surface of the limiting rail 21 is provided with a second protective plate 27 on the other side, the lower surface of the second protective plate 27 is fixedly provided with a second sliding block 271, the outer surface of the second protective plate 27 is provided with a second square groove 272 on one side, the outer surface of the second protective plate 27 is fixedly provided with a second side plate 28, and the lower surface of the second protective plate 27 is rotatably provided with a second roller 29.

[0034] When the first side plate 25 contacts the second side plate 28, the upper part of the up-drawing furnace is effectively closed, which not only prevents the waste gas from diffusing into the working environment, but also avoids the intrusion of external air, thereby reducing unnecessary energy consumption.

[0035] Working principle: when the smelting waste gas of the up-drawing furnace is being pumped, the worker first pushes the first protective plate 22 to the middle, the first roller 26 rotates on the ground, the first sliding block 23 moves in the limiting rail 21, and the limiting rail 21 extends out of the first square groove 24 after being pushed to a certain position; then push the second protective plate 27, the second protective plate 27 moves to the middle under the connection of the second roller 29, and the second sliding block 271 moves in the limiting rail 21; when the first side plate 25 contacts the second side plate 28, the upper part of the up-drawing furnace can be closed.

[0036] Through accurate operation of the first protective plate 22 and the second protective plate 27, flexible closure of the upper part of the up-drawing furnace can be achieved, which not only improves the efficiency of waste gas treatment, but also significantly reduces energy consumption.

[0037] Please refer to Figures 1-4 The embodiment further comprises

[0038] The locking assembly comprises a fixed plate 31, a fixed buckle 32, a connecting block 33, a connecting shaft 34, a first clamping block 35, a first spring 36, a second clamping block 37, and a second spring 38.

[0039] The fixed plate 31 is fixed on one side of the outer surface of the first side plate 25, the fixed buckle 32 is fixedly connected on one side of the outer surface of the fixed plate 31, the connecting block 33 is fixed on one side of the outer surface of the second side plate 28, the connecting shaft 34 penetrates through the outer surface of the connecting block 33, the first clamping block 35 penetrates through the outer surface of the connecting shaft 34, the first spring 36 is connected on the outer surface of the first clamping block 35, the second clamping block 37 penetrates through the outer surface of the connecting shaft 34, and the second spring 38 is connected on the outer surface of the second clamping block 37.

[0040] During the continuous pressing process, the first spring 36 and the second spring 38 are gradually compressed, and this compression causes the first clamping block 35 and the second clamping block 37 to open outward, thereby creating space for the fixed buckle 32 to enter the clamping block.

[0041] Working principle: when the first side plate 25 and the second side plate 28 are in contact, the first fixed buckle 32 will be in contact with the first clamping block 35 and the second clamping block 37, and in the process of continuous pressing, the first spring 36 and the second spring 38 will be compressed, the first clamping block 35 and the second clamping block 37 will be opened outward, the fixed buckle 32 will be clamped into the first clamping block 35 and the second clamping block 37, when the fixed buckle 32 enters the first clamping block 35 and the second clamping block 37, the first spring 36 and the second spring 38 will quickly recover the deformation, and the fixed buckle 32 will be clamped in the first clamping block 35 and the second clamping block 37, so that the first side plate 25 and the second side plate 28 are clamped together.

[0042] This step avoids that the first protective plate 22 and the second protective plate 27 are accidentally opened when the smelting waste gas is sucked, and guarantees the continuity and safety of the suction process.

[0043] The above examples are only used to illustrate the technical scheme of the utility model, and not limit it.

Claims

1. A device for treating exhaust gases from an up-draught furnace for casting, characterized in that Include: Suction hood (11), cyclone separator (12), heat exchanger (13), demister (14) and bag dust collector (15); The cyclone separator (12) is connected to one side of the outer surface of the suction hood (11), the heat exchanger (13) is connected to one side of the outer surface of the cyclone separator (12), the demister (14) is connected to one side of the outer surface of the heat exchanger (13), and the bag dust collector (15) is connected to one side of the outer surface of the demister (14); The protection assembly comprises a limiting rail (21), a first protection plate (22), a first sliding block (23), a first square groove (24) and a first side plate (25); The limiting rail (21) is fixed on the upper surface of the suction hood (11), the first protection plate (22) is installed on one side of the outer surface of the limiting rail (21), the first sliding block (23) is fixedly connected to the lower surface of the first protection plate (22), the first square groove (24) is opened on one side of the outer surface of the first protection plate (22), and the first side plate (25) is fixed on one side of the outer surface of the first protection plate (22).

2. The up-draught furnace casting waste gas treatment device according to claim 1, characterized in that, The limiting rail (21) is provided with two limiting rails (21) located on both sides of the upper surface of the suction hood (11), and the first sliding block (23) is provided with two first sliding blocks (23) slidably installed in the two limiting rails (21).

3. The updraft furnace casting waste gas treatment device according to claim 2, characterized in that, The lower surface of the first protection plate (22) is provided with a first roller (26), the other side of the outer surface of the limiting rail (21) is provided with a second protection plate (27), the lower surface of the second protection plate (27) is fixedly connected with a second sliding block (271), one side of the outer surface of the second protection plate (27) is provided with a second square groove (272), the outer surface of the second protection plate (27) is fixedly connected with a second side plate (28), and the lower surface of the second protection plate (27) is rotatably connected with a second roller (29).

4. The upper furnace casting waste gas treatment device according to claim 3 is characterized in that: The second sliding block (271) is slidably installed in the limiting rail (21), and the first protection plate (22) and the second protection plate (27) move relative to each other on both sides of the suction hood (11).

5. The updraft furnace casting waste gas treatment device according to claim 4, characterized in that, It also includes a locking assembly; The locking assembly comprises a fixed plate (31), a fixed buckle (32), a connecting block (33), a connecting shaft (34), a first clamping block (35), a first spring (36), a second clamping block (37) and a second spring (38); The fixed plate (31) is fixed on one side of the outer surface of the first side plate (25), the fixed buckle (32) is fixedly connected on one side of the outer surface of the fixed plate (31), the connecting block (33) is fixed on one side of the outer surface of the second side plate (28), the connecting shaft (34) penetrates the outer surface of the connecting block (33), the first clamping block (35) penetrates the outer surface of the connecting shaft (34), the first spring (36) is connected to the outer surface of the first clamping block (35), the second clamping block (37) penetrates the outer surface of the connecting shaft (34), and the second spring (38) is connected to the outer surface of the second clamping block (37).

6. The updraft furnace casting waste gas treatment device according to claim 5, characterized in that, The first spring (36) is fixedly connected between the connecting block (33) and the first clamping block (35), and the second spring (38) is fixedly connected between the connecting block (33) and the second clamping block (37).