Automatic unmanned management mixing and kneading device

Abstract

The utility model discloses an automatic unmanned management mixing and kneading device, which comprises a device shell, a pair of feeding bin bodies and an operation panel, the pair of feeding bin bodies are respectively arranged on the device shell, the operation panel is arranged on the device shell, and the pair of feeding bin bodies is arranged on the device shell. The pair of feeding bin bodies are respectively provided with a feeding quantitative adjustment rapid reaction structure, and the device shell is internally provided with an intelligent kneading and mixing kneading structure; the utility model relates to the technical field of metallurgical auxiliary equipment, and the device is ingenious and unique, is integrated with a feeding quantitative adjustment rapid reaction structure, realizes accurate metering of various smelting raw materials and instant feeding into the device shell, and then realizes automatic feeding of the smelting raw materials by means of an intelligent kneading and mixing structure. The device can efficiently and uniformly perform deep kneading and mixing on various smelting material components, and the process not only is amazing in speed, but also ensures that the mixing quality is excellent.

Description

TECHNICAL FIELD

[0001] The utility model relates to metallurgical auxiliary equipment technical field, concretely is a set of automatic unmanned management kneading device. BACKGROUND

[0002] Metallurgical kneading device is the equipment for mixing and kneading carbon particle and binder in certain proportion into plastic paste under certain temperature in metallurgical industry, and the device has wide application in carbon product, electric carbon product and rubber industry etc., and the kneading equipment is mainly divided into intermittent kneading machine and continuous kneading machine according to the feeding and discharging mode, wherein the intermittent kneading machine can be divided into ordinary type, pressurized type and high-speed type etc., and the automatic control system can accurately control each production link, reduces artificial operation time and error, thereby improves production efficiency, in addition, the automatic device usually has higher working speed and more stable performance, can continuously and efficiently carry out kneading operation, and the automatic unmanned management kneading device can monitor and adjust the proportioning, temperature, stirring speed and other key parameters of material in real time, ensures the consistency and stability of kneading process, which helps to reduce product quality fluctuation, improve product homogeneity and qualified rate, and the automatic device can reduce labor cost, reduce material waste and loss caused by artificial operation, and also can reduce energy consumption and material consumption, further reduce production cost, and the automatic unmanned management kneading device reduces the operation time of personnel in dangerous environment, reduces the risk of safety accident, in addition, the digital system can also monitor equipment state and performance in real time, finds and handles potential safety hazards in time, and the automatic device can be flexibly adjusted according to production demand, such as changing material proportioning, adjusting stirring speed etc., which helps to meet the production requirements of different products, improves the flexibility and adaptability of production line, and the automatic unmanned management kneading device can collect production data in real time, and store and analyze the data through digital system, and the data can be used to optimize production process, improve resource utilization and energy efficiency, and provide strong support for enterprise decision-making, at present, although there is progress in metallurgical production automatic feeding, but there is still optimization space, and it is difficult to seamlessly connect large-scale production in the precision and superiority of quantitative feeding, leading to slow feeding, therefore, the case hopes to optimize the above problems, and for the above problems, there may be technical means to solve in prior art, but the case wants to provide an alternative or replacement technical scheme. CONTENT OF THE UTILITY MODEL

[0003] In order to achieve the above object, the utility model discloses a set of automatic unmanned management kneading device, it is including: device casing, a pair of feeding bin and operation panel, a pair of feeding bin installs on device casing respectively, operation panel installs on device casing, a pair of feeding bin installs on respectively and has the feeding quantitative adjustment quick response structure of quick reaction structure, the intelligence kneading structure of installation in device casing is mixed,

[0004] The feeding quantitative adjustment quick response structure includes: a bearing structure seat, an electric telescopic rod, a telescopic rod auxiliary slot, a secondary support platform, a limiting seat, a transmission triangular plate, a plate sleeve frame and a blocking plate body.

[0005] The bearing structure seat is installed on the device casing, the electric telescopic rod is installed on the bearing structure seat through the pivot, the secondary support platform is provided with the telescopic rod auxiliary slot, the electric telescopic rod is movably inserted into the telescopic rod auxiliary slot, the secondary support platform is sleeved on the bearing structure seat, and the secondary support platform is connected with the feeding bin, the limiting seat is installed on the secondary support platform, the transmission triangular plate is connected with the electric telescopic rod, the limiting seat and the blocking plate body through the pivot respectively, the plate sleeve frame is installed on the bearing structure seat, the blocking plate body is movably inserted into the plate sleeve frame, and the blocking plate body is inserted into the feeding bin.

[0006] It should be noted that, when multiple metallurgical raw materials need to be kneaded, different raw materials are placed in different feeding bins, and the system monitors the amount of raw materials passing through the blocking plate body according to the sensor (optical sensor or weight sensor) in the feeding bin, drives the electric telescopic rod on the corresponding bearing structure seat to extend or retract, thereby driving the transmission triangular plate to deflect, the transmission triangular plate deflects around the limiting seat as the pivot, and the blocking plate body inserted into the plate sleeve frame is pulled out and forms a gap with the inner cavity of the feeding bin, so that the raw materials seep downward, and the seepage amplitude depends on the sensor monitoring and setting in the system and the feeding bin, when the blocking plate body is fully opened, a large amount of raw materials can be fed, and the operation panel can control the whole process.

[0007] Preferably, the intelligent kneading structure includes: a bottom stirring motor, a stirring disc body, a plurality of stirring claws, a protection layer, a pair of primary power rotors, a pair of kneading rollers and a plurality of engagement keys.

[0008] The bottom layer stirring motor is installed in the device shell, the stirring disc body is connected with the bottom layer stirring motor, a plurality of stirring branch claws are respectively installed on the stirring disc body, the protection arrangement layer is installed in the device shell, a pair of primary power rotors are respectively installed in the protection arrangement layer, a pair of kneading rollers are respectively connected with the pair of primary power rotors, and the pair of kneading rollers are respectively engaged with each other, and a plurality of engagement key bodies are respectively installed on the pair of kneading rollers;

[0009] It should be noted that, when the metallurgical raw materials fall into the device shell, the pair of primary power rotors in the protection arrangement layer operates, so that the pair of kneading rollers rotates, and because the pair of kneading rollers are engaged with each other, the materials are first pressed and kneaded by the plurality of engagement key bodies on the pair of kneading rollers, and the mixed raw materials fall downwards, at this time, the bottom layer stirring motor operates, so as to drive the plurality of stirring branch claws and the stirring disc body to rotate, and the materials falling thereon are stirred and further mixed, and the finished product is easily taken out from the sealing warehouse door arranged on the device shell, and the humidity monitor and the temperature detector arranged in the device shell can help workers to adjust the mixing degree and the required material state.

[0010] Preferably, the device shell is provided with a sealing warehouse door.

[0011] Preferably, the feeding bin body is provided with a dust cover.

[0012] Preferably, the device shell is provided with a humidity monitor.

[0013] Preferably, the device shell is provided with a temperature detector. Beneficial effects

[0014] The utility model provides a set of automatic unmanned management mixing and kneading device. It has the following beneficial effects: compared with the prior art, the automatic unmanned management mixing and kneading device has the following beneficial effects: the device is unique and ingenious, integrates the feeding quantitative adjustment quick response structure, realizes accurate measurement and instant feeding of various smelting raw materials into the device shell, then by means of the intelligent kneading and mixing structure, the device can efficiently and uniformly deeply knead and mix various smelting material components, this process not only has amazing speed, but also ensures excellent mixing quality, and the device also has flexible operation mode conversion capability, can seamlessly switch from fine quantitative feeding mode to efficient large-batch feeding mode, this design greatly widens the application scene and adaptability of the device, through the application of this series of innovative technologies, the device not only improves production efficiency, but also significantly enhances operation flexibility and process controllability. BRIEF DESCRIPTION OF DRAWINGS

[0015] Figure 1A set of automatic unmanned management kneading device's main view cross section structure schematic diagram of the utility model discloses.

[0016] Figure 2 A set of automatic unmanned management kneading device's stirring disc body structure schematic diagram of the utility model discloses.

[0017] Figure 3 For Figure 1 Partial close-up view of the "A" in the schematic diagram.

[0018] In the figure: 1, device shell; 2, feeding bin body; 3, operation panel; 4, bearing structure seat; 5, electric telescopic rod; 6, extension rod auxiliary slot; 7, secondary support platform; 8, limit setting seat; 9, transmission triangular plate; 10, plate sleeve frame; 11, blocking plate body; 12, bottom layer stirring motor; 13, stirring disc body; 14, stirring branch claw; 15, protection setting layer; 16, primary power rotor; 17, kneading roller; 18, meshing key body. DETAILED DESCRIPTION

[0019] Based on the embodiments in the utility model, all other embodiments obtained by the person skilled in the art without making creative labor belong to the range of the utility model protection.

[0020] Through the person skilled in the art, all electrical components in the case and the power supply adapted thereto are connected through wires, and the appropriate controller and encoder should be selected according to the actual situation to meet the control requirements, and the specific connection and control sequence should be referred to the working principle below to complete the electrical connection in the order of the working sequence of each electrical component, and the detailed connection means is the public known technology in the art, and the working principle and process are mainly introduced below, and the electrical control is not described. EMBODIMENT

[0021] The utility model will be specifically described below in combination with the drawings, such as Figures 1-3As shown, a set of automatic unmanned mixing device, including: device shell 1, a pair of feeding bin body 2 and operation panel 3, a pair of said feeding bin body 2 is installed on the device shell 1, the operation panel 3 is installed on the device shell 1, a pair of said feeding bin body 2 is installed with feeding quantitative adjustment quick response structure, the device shell 1 is installed with intelligent kneading mixing structure; the feeding quantitative adjustment quick response structure, including: bearing structure seat 4, electric telescopic rod 5, extension rod auxiliary slot 6, secondary support platform 7, limit seat 8, transmission triangle plate 9, plate sleeve frame 10 and blocking plate body 11; bearing structure seat 4 is installed on the device shell 1, the electric telescopic rod 5 is installed on the bearing structure seat 4 through the shaft, the secondary support platform 7 is provided with the extension rod auxiliary slot 6, the electric telescopic rod 5 is movably inserted into the extension rod auxiliary slot 6, the secondary support platform 7 is sleeved on the bearing structure seat 4, and the secondary support platform 7 is connected with the feeding bin body 2, the limit seat 8 is installed on the secondary support platform 7, the transmission triangle plate 9 is connected with the electric telescopic rod 5, the limit seat 8 and the blocking plate body 11 through the shaft, respectively, the plate sleeve frame 10 is installed on the bearing structure seat 4, the blocking plate body 11 is movably inserted into the plate sleeve frame 10, and the blocking plate body 11 is inserted into the feeding bin body 2; the intelligent kneading mixing structure, including: bottom layer stirring motor 12, stirring disc body 13, a plurality of stirring branch claws 14, protection arrangement layer 15, a pair of primary power rotor 16, a pair of kneading roller 17 and a plurality of meshing key body 18; the bottom layer stirring motor 12 is installed in the device shell 1, the stirring disc body 13 is connected with the bottom layer stirring motor 12, a plurality of stirring branch claws 14 are installed on the stirring disc body 13, respectively, the protection arrangement layer 15 is installed in the device shell 1, a pair of primary power rotor 16 is installed in the protection arrangement layer 15, respectively, a pair of kneading roller 17 is connected with a pair of primary power rotor 16, respectively, and a pair of kneading roller 17 is engaged with each other, respectively, a plurality of meshing key body 18 is installed on a pair of kneading roller 17, respectively.

[0022] According to the drawings Figures 1-3It is concluded that when a plurality of metallurgical raw materials need to be kneaded, different raw materials are respectively put into different feeding bin bodies 2, and the system monitors the amount of raw materials passing through the blocking plate body 11 according to the sensor (optical sensor or weight sensor) in the feeding bin body 2, drives the electric telescopic rod 5 on the corresponding bearing structure seat 4 to extend and retract, thereby driving the deflection of the transmission triangular plate 9. The transmission triangular plate 9 will be deflected with the limit seat 8 as the base point, and then drive the blocking plate body 11 inserted in the plate sleeve frame 10 to be pulled out and form a gap with the inner cavity of the feeding bin body 2, and the raw materials will seep downward, and the seepage amplitude depends on the sensor monitoring and setting in the system and the feeding bin body 2. When the blocking plate body 11 is fully opened, a large amount of material can be fed, and the operation panel 3 can control the whole process; when the metallurgical raw materials fall into the device shell 1, a pair of primary power rotors 16 in the protection arrangement layer 15 operate, thereby making a pair of kneading rollers 17 rotate, and because a pair of kneading rollers 17 are engaged with each other, the material will be pressed and kneaded by a plurality of engagement key bodies 18 on a pair of kneading rollers 17. The mixed raw materials will fall down, and the bottom layer stirring motor 12 operates at this time, thereby driving a plurality of stirring claws 14 and stirring disc bodies 13 to rotate, and stirring and further mixing the materials falling thereon. The finished product is easily taken out from the sealing door provided on the device shell 1, and the humidity monitor and temperature detector provided in the device shell 1 can help workers adjust the mixing degree and the required material state.

[0023] Although the embodiments of the present application have been shown and described, it can be understood by those skilled in the art that various changes, modifications, replacements and modifications can be made to the embodiments without departing from the principles and spirits of the present application, and the scope of the present application is defined by the appended claims and their equivalents.

Claims

1. A set of automated, unmanned mixing devices, comprising: Device shell (1), a pair of feeding bin body (2) and operation panel (3), characterized by, a pair of the feeding bin body (2) is installed on the device shell (1) respectively, the operation panel (3) is installed on the device shell (1), a pair of the feeding bin body (2) is installed with feeding quantitative adjustment quick response structure respectively, the device shell (1) is installed with intelligent kneading structure in; The feeding quantitative adjustment quick response structure, including: bearing structure seat (4), electric telescopic rod (5), extension rod auxiliary slot (6), secondary supporting platform (7), limiting seat (8), transmission triangular plate (9), plate sleeve frame (10) and blocking plate body (11); Bearing structure seat (4) is driven to be installed on the device shell (1), the electric telescopic rod (5) is installed on the bearing structure seat (4) through the shaft, the secondary supporting platform (7) is provided with the extension rod auxiliary slot (6), the electric telescopic rod (5) is movably inserted in the extension rod auxiliary slot (6), the secondary supporting platform (7) is sleeved on the bearing structure seat (4), and the secondary supporting platform (7) is connected with the feeding bin body (2), the limiting seat (8) is installed on the secondary supporting platform (7), the transmission triangular plate (9) is connected with the electric telescopic rod (5), the limiting seat (8) and the blocking plate body (11) respectively through the shaft, the plate sleeve frame (10) is installed on the bearing structure seat (4), the blocking plate body (11) is movably inserted in the plate sleeve frame (10), and the blocking plate body (11) is inserted in the feeding bin body (2).

2. A set of automated unmanned mixing device according to claim 1, characterized in that, The intelligent kneading structure, including: bottom stirring motor (12), stirring disc body (13), a plurality of stirring branch claws (14), protection arrangement layer (15), a pair of primary power rotor (16), a pair of kneading roller (17) and a plurality of meshing key body (18); The bottom stirring motor (12) is installed in the device shell (1), the stirring disc body (13) is connected with the bottom stirring motor (12), a plurality of stirring branch claws (14) are installed on the stirring disc body (13) respectively, the protection arrangement layer (15) is installed in the device shell (1), a pair of primary power rotor (16) is installed in the protection arrangement layer (15) respectively, a pair of kneading roller (17) is connected with a pair of primary power rotor (16) respectively, and a pair of kneading roller (17) is engaged with each other respectively, a plurality of meshing key body (18) is installed on a pair of kneading roller (17) respectively.

3. A set of automated unattended mixing devices according to claim 2, characterized in that, The device shell (1) is provided with a sealed bin door.

4. A set of automated unattended mixing devices according to claim 3, characterized in that, The feeding bin body (2) is provided with a dust cover.

5. A set of automated unattended mixing devices according to claim 4, characterized in that, The device shell (1) is provided with a humidity monitor.

6. A set of automated unattended mixing devices according to claim 5, wherein, The device shell (1) is provided with a temperature detector.

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