Full-automatic paste ingredient stirring and subpackaging system
The fully automatic paste batching, mixing and packaging system solves the problem of low manual operation efficiency in paste production, realizes the automatic input, mixing and quantitative packaging of raw materials, and improves production efficiency.
Patent Information
- Application Number
- CN202422410868.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-30
- Publication Date
- 2025-10-21
- Estimated Expiration
- 2034-09-30
AI Technical Summary
Existing technologies cannot realize the automated production of paste raw materials, resulting in low production efficiency.
A fully automatic paste batching, mixing and packaging system was designed, which included a transport module, a batching module, a feeding module, a mixing module and a packaging module. The transfer module was used to transfer containers between these modules to achieve automatic input, mixing and quantitative packaging of raw materials.
The automation of the paste production process is realized, and the production efficiency is improved.
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Figure CN223454183U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model belongs to paste production technical field, concretely is a kind of full-automatic paste batching stirring and dispensing system. BACKGROUND
[0002] Paste is widely used in multiple industries, in the industrial field, paste is one of raw materials, and is used to manufacture paint, glue and sealant. Because paste has high viscosity, it can be stably attached to the target surface when applied, forming a uniform coating, this characteristic is particularly important in paint and cosmetics, and in the pharmaceutical field, good viscosity helps the absorption of drug ingredients.
[0003] CN201510999379.6 discloses an intelligent hydraulic extruder for metal plastic dispensing, including base, support arranged on the base, hydraulic cylinder arranged on the support and the downward extending end, pressure plate fixed on the extending end of hydraulic cylinder and material bucket for loading material, material bucket is located directly below the pressure plate, further including controller with button and mass flow meter, material bucket is provided with discharge port, discharge port is connected with metering pipe, metering pipe is communicated with material bucket, mass flow meter is arranged in metering pipe, electromagnetic valve is arranged between outlet and mass flow meter on metering pipe, temperature sensor for monitoring temperature of material in material bucket is arranged in material bucket, heating device is arranged on the barrel wall of material bucket, controller is signal connected with hydraulic cylinder, electromagnetic valve, temperature sensor, electromagnetic valve and mass flow meter respectively.
[0004] In the above technical solution, the material in the material bucket is extruded by driving the pressure plate to descend by the hydraulic cylinder, but in the production process of paste, the paste raw materials need to be added to a container, then stirred, and then dispensed after stirring, but the device can only complete the extrusion of raw materials, and the feeding, stirring and dispensing can only be operated manually, so the automatic production of paste cannot be completed, and the efficiency is low. UTILITY MODEL CONTENTS
[0005] The utility model aims at solving the above problems, and provides a full-automatic paste batching stirring and dispensing system, which realizes the automatic production of paste by setting the conveying module, batching module, feeding module, pressing module and dispensing module, and improves the production efficiency.
[0006] To achieve the above object, the utility model provides the following technical scheme:
[0007] A full-automatic paste batching stirring and dispensing system, comprising a container with an open upper end, the container is provided with a discharge pipe, further comprising a transfer module, a batching module for feeding raw materials into the container, a stirring module for stirring the raw materials in the container, a pressing module and a dispensing module;
[0008] The container is arranged on a transfer module, and the transfer module is used to transfer the container between the ingredient module, the stirring module and the pressing module;
[0009] When the container is located below the pressing module, the discharge pipe can be connected with the dispensing module;
[0010] The pressing module extrudes the raw material in the container to the dispensing module;
[0011] The dispensing module is used to dispense the received raw material.
[0012] In the full-automatic paste ingredient stirring and dispensing system, the dispensing module comprises a first fixing frame, a plurality of storage tanks arranged on the first fixing frame and a quantitative control unit;
[0013] The first fixing frame is provided with a main pipe, a plurality of branch pipes are arranged on the main pipe, and the plurality of branch pipes correspond to the plurality of storage tanks one by one; and a control valve is arranged on the branch pipe;
[0014] The discharge pipe can be connected with the main pipe; and after the raw material is extruded from the discharge pipe, the raw material flows into the storage tank through the main pipe and the branch pipe in sequence;
[0015] The quantitative control unit is linked with the control valve, and the quantitative dispensing is realized by detecting the liquid level and / or weight in the storage tank.
[0016] In the full-automatic paste ingredient stirring and dispensing system, a cover plate matched with the storage tank is arranged on the branch pipe, and a plurality of first oil cylinders matched with the branch pipe are arranged on the first fixing frame, and the first oil cylinder is used to drive the branch pipe to descend into the storage tank and make the cover plate cover the storage tank.
[0017] In the full-automatic paste ingredient stirring and dispensing system, the transfer module comprises a machine table and a transfer trolley, the machine table is provided with a T-shaped track, the transfer trolley is arranged on the track, the container is arranged on the transfer trolley, and the ingredient module, the stirring module and the pressing module are respectively located at three end portions of the track;
[0018] The transfer trolley moves on the track, so that the container can be transferred between the ingredient module, the stirring module and the pressing module;
[0019] The transfer trolley is provided with a weighing unit used to weigh the container.
[0020] In the full-automatic paste ingredient stirring and dispensing system, the pressing module comprises a mounting frame, a second oil cylinder is arranged on the mounting frame, a first pressing plate is arranged at an output end of the second oil cylinder, and the second oil cylinder is used to drive the first pressing plate to descend to extrude the raw material in the container.
[0021] In the full-automatic paste material mixing and dispensing system, the full-automatic paste material mixing and dispensing system further comprises a lifting unit arranged on the machine table, and the output end of the lifting unit is connected with the pressing module, and the lifting unit is used for driving the pressing module to lift, so that the container under the pressing module is lifted.
[0022] In the full-automatic paste material mixing and dispensing system, the lifting unit comprises a mounting seat connected with the machine table, a mounting groove is arranged in the mounting seat, a mounting frame is arranged on the mounting groove, and a third oil cylinder is further arranged on the mounting seat, and the output end of the third oil cylinder is connected with the mounting frame.
[0023] In the full-automatic paste material mixing and dispensing system, the material mixing module comprises a second fixing frame and a third fixing frame.
[0024] The second fixing frame is provided with a storage barrel for storing raw materials, and a fourth oil cylinder corresponding to the storage barrel, and the output end of the fourth oil cylinder is provided with a second pressing plate, and the second pressing plate is located above the storage barrel.
[0025] The third fixing frame is provided with a material conveying pipe, and one end of the material conveying pipe is connected with the bottom of the storage barrel.
[0026] The fourth oil cylinder is used for driving the second pressing plate to move downward to extrude the raw materials in the storage barrel, so that the raw materials are conveyed into the container.
[0027] In the full-automatic paste material mixing and dispensing system, the stirring module is a planetary mixer.
[0028] In the full-automatic paste material mixing and dispensing system, the full-automatic paste material mixing and dispensing system further comprises a wireless charging module, the track is a cross-shaped structure, and the material mixing module, the stirring module, the pressing module and the wireless charging module are respectively located at four end portions of the track.
[0029] Compared with the prior art, the full-automatic paste material mixing and dispensing system has the following beneficial effects:
[0030] In the full-automatic paste material mixing and dispensing system, the transportation module is arranged, so that the container can be transferred between the material mixing module, the material feeding module and the pressing module, so as to complete the input, stirring and extrusion of the raw materials, and the extruded raw materials are received by the dispensing module, and the received raw materials are automatically quantitatively dispensed, so that the automation in the paste production process is realized, and the production efficiency is improved. BRIEF DESCRIPTION OF DRAWINGS
[0031] Fig. 1 is a perspective view of a full-automatic paste material mixing and dispensing system of embodiment 1;
[0032] Fig. 2 is a structure schematic view of a dispensing module of the full-automatic paste material mixing and dispensing system of embodiment 1.
[0033] Fig. 3 is a structural schematic view of a transfer trolley of a full-automatic paste material preparation, stirring and dispensing system of embodiment 1;
[0034] Fig. 4 is a working schematic view of a lifting unit of a full-automatic paste material preparation, stirring and dispensing system of embodiment 1;
[0035] Fig. 5 is a structural schematic view of a material preparation module of a full-automatic paste material preparation, stirring and dispensing system of embodiment 1;
[0036] In each figure, the reference signs are as follows:
[0037] 1, container; 11, discharge pipe; 2, transfer module; 21, machine table; 22, transfer trolley; 211, track; 212, wireless charging module; 3, material preparation module; 31, second fixing frame; 311, storage barrel; 312, fourth oil cylinder; 3121, second pressing plate; 32, third fixing frame; 321, material conveying pipe; 4, stirring module; 5, pressing-down module; 51, mounting frame; 511, second oil cylinder; 5111, first pressing plate; 6, dispensing module; 61, first fixing frame; 62, storage tank; 63, quantitative control unit; 64, main pipe; 641, branch pipe; 6411, control valve; 6412, cover plate; 7, lifting unit; 71, mounting seat; 711, mounting groove; 712, third oil cylinder. DETAILED DESCRIPTION
[0038] The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the present application.
[0039] Embodiment 1
[0040] Reference Figs. 1-5 A full-automatic paste material preparation, stirring and dispensing system, comprising a container 1 with an open upper end, the container 1 being provided with a discharge pipe 11, further comprising a transfer module 2, a material preparation module 3 for inputting raw materials into the container 1, a stirring module 4 for stirring the raw materials in the container 1, a pressing-down module 5 and a dispensing module 6.
[0041] The container 1 is arranged on the transfer module 2, and the transfer module 2 is used for transferring the position of the container 1 between the material preparation module 3, the stirring module 4 and the pressing-down module 5.
[0042] When the container 1 is located below the lower pressing module 5, the discharge pipe 11 can be docked with the sub-packaging module 6;
[0043] The lower pressing module 5 extrudes the raw material in the container 1 to the sub-packaging module 6 by pressing downward;
[0044] The sub-packaging module 6 is used for sub-packaging the received raw material.
[0045] In this design, the transfer module 2 first drives the container 1 to the dosing module 3, the dosing module 3 inputs the raw material into the container 1, after the input of the raw material is completed, the transfer module 2 drives the container 1 to the stirring module 4 for stirring of the raw material, after the stirring is completed, the transfer module 2 drives the container 1 to the lower pressing module 5, at the same time, the discharge pipe 11 of the container 1 is docked with the sub-packaging module 6, then the lower pressing mechanism extrudes the raw material in the container 1 by pressing downward, and the raw material is delivered to the sub-packaging module 6, finally the sub-packaging module 6 sub-packaging the received raw material quantitatively; in this way, the automation in the production process of the paste is realized, and the production efficiency is improved.
[0046] Preferably, the sub-packaging module 6 comprises a first fixed frame 61, a plurality of storage tanks 62 arranged on the first fixed frame 61, and a quantitative control unit 63;
[0047] The first fixed frame 61 is provided with a main pipe 64, a plurality of branch pipes 641 are arranged on the main pipe 64, and the plurality of branch pipes 641 correspond to the plurality of storage tanks 62 one by one; the branch pipe 641 is provided with a control valve 6411;
[0048] The material pipe can be docked with the main pipe 64; and after the raw material is extruded from the discharge pipe 11, it flows into the storage tank 62 through the main pipe 64 and the branch pipe 641 in turn;
[0049] The quantitative control unit 63 is linked with the control valve 6411, and the quantitative sub-packaging is realized by detecting the liquid level and / or weight in the storage tank 62.
[0050] Specifically, in this embodiment, the quantitative control unit 63 adopts a weight sensor to detect the weight of the storage tank 62, so as to realize the quantitative sub-packaging;
[0051] When the transport module moves the container 1 below the lower pressing module 5, the discharge pipe 11 is inserted into the main pipe 64 to dock with the main pipe 64, the control valve 6411 is opened, then the lower pressing module 5 extrudes the raw material in the container 1 by pressing downward, so that the raw material flows into the storage tank 62 on the first fixed frame 61 through the main pipe 64 and the branch pipe 641 in turn, and is collected by the storage tank 62, when the weight sensor detects that the weight of the storage tank 62 reaches a preset value, the control valve 6411 is closed, so as to ensure that the weight of the raw material in the storage tank 62 can reach a preset weight value, and the quantitative sub-packaging of the raw material is completed.
[0052] More preferably, the sub-pipe 641 is provided with a cover plate 6412 matched with the storage tank 62, and the first fixed frame 61 is provided with a plurality of first oil cylinders matched with the sub-pipe 641, which are used to drive the sub-pipe 641 to descend into the storage tank 62 and make the cover plate 6412 cover the storage tank 62.
[0053] Specifically, in order to enable the raw material to accurately flow into the storage tank 62, when the raw material is quantitatively packaged in the storage tank 62, the first oil cylinder in the first fixed frame 61 drives the sub-pipe 641 to descend, and further drives the cover to descend, so as to cover the storage tank 62.
[0054] In the embodiment, the transfer module 2 includes a machine table 21 and a transfer trolley 22, the machine table 21 is provided with a T-shaped track, the transfer trolley 22 is arranged on the track, the container 1 is arranged on the transfer trolley 22, the dosing module 3, the stirring module 4 and the pressing module 5 are respectively located at three ends of the track;
[0055] The transfer trolley 22 moves on the track to enable the container 1 to transfer positions between the dosing module 3, the stirring module 4 and the pressing module 5.
[0056] The transfer trolley 22 is provided with a weighing unit for weighing the container 1.
[0057] Specifically, the T-shaped guide rail is arranged on the machine table 21 to limit the transfer trolley 22, so that the transfer trolley 22 can accurately drive the container 1 into the working area of the dosing module 3, the stirring module 4 and the pressing module 5 when moving, and in the embodiment, the weighing unit adopts a weight sensor, so that the weight of the raw material can be detected when the dosing module 3 inputs the raw material into the container 1, to ensure that the dosing can reach the preset value.
[0058] In actual application, the pressing module 5 includes a mounting frame 51, the mounting frame 51 is provided with a second oil cylinder 511, the output end of the second oil cylinder 511 is provided with a first pressing plate 5111, and the second oil cylinder 511 is used to drive the first pressing plate 5111 to descend to extrude the raw material in the container 1.
[0059] Further, when the raw material in the container 1 needs to be extruded, the second oil cylinder 511 drives the first pressing plate 5111 to descend, so as to extrude the raw material in the container 1.
[0060] Preferably, the full-automatic paste dosing, stirring and packaging system further includes a lifting unit 7 arranged on the machine table 21, the output end of the lifting unit 7 is connected with the pressing module 5, and the lifting unit 7 is used to drive the pressing module 5 to lift, so as to lift the container 1 located below the pressing module 5.
[0061] The lifting unit 7 comprises a mounting seat 71 connected with the machine table 21, the mounting seat 71 is internally provided with a mounting groove 711, the mounting frame 51 is mounted on the mounting groove 711, and the mounting seat 71 is further provided with a third oil cylinder 712, and the output end of the third oil cylinder 712 is connected with the mounting frame 51.
[0062] Specifically, when the raw materials do not need to be quantitatively divided, the discharge pipe 11 is not docked with the division module 6, when the container 1 with the raw materials after stirring is moved to the lower pressing module 5 by the transfer module 2, the mounting frame 51 is driven to rise and leave the mounting groove 711 by the third oil cylinder 712, thereby driving the container 1 to rise, then the external loading barrel is placed at the discharge pipe 11, then the first pressing plate 5111 is driven by the second oil cylinder 511 to squeeze all the raw materials into the external loading barrel, after the container 1 becomes an empty material state, the mounting frame 51 is reset by the third oil cylinder 712, and then the container 1 is moved to the batching module 3 and the stirring module 4 by the transfer module 2 to continue the production.
[0063] In the embodiment, the batching module 3 comprises a second fixing frame 31 and a third fixing frame 32.
[0064] The second fixing frame 31 is provided with a storage barrel 311 for storing raw materials, and a fourth oil cylinder 312 corresponding to the storage barrel 311, and the output end of the fourth oil cylinder 312 is provided with a second pressing plate 3121, and the second pressing plate 3121 is located above the storage barrel 311.
[0065] The third fixing frame 32 is provided with a feeding pipe 321, and one end of the feeding pipe 321 is connected with the bottom of the storage barrel 311.
[0066] The fourth oil cylinder 312 is used for driving the second pressing plate 3121 to descend to squeeze the raw materials in the storage barrel 311, so that the raw materials are conveyed into the container 1.
[0067] Further, the feeding pipe 321 is provided with a control valve 6411, and the control valve 6411 is used for realizing on-off, when the container 1 is batched, the control valve 6411 on the feeding pipe 321 is opened first, then the fourth oil cylinder 312 is driven, the second pressing plate 3121 is driven to descend by the fourth oil cylinder 312, the raw materials in the storage barrel 311 are pressed and squeezed into the container 1, and when the preset amount of raw materials is added, the control valve 6411 can be closed.
[0068] Preferably, the stirring module 4 is a planetary mixer.
[0069] The planetary mixer has been disclosed in Chinese patent CN105214548A, so the structure of the planetary mixer is not described in detail in the embodiment.
[0070] More preferably, the full-automatic paste material preparation, stirring and dispensing system further comprises a wireless charging module 211 track; 212, the track is a cross-shaped structure, the material preparation module 3, the stirring module 4, the pressing module 5 and the wireless charging module 211 track;212 are respectively located at the four end portions of the track.
[0071] Specifically, the material preparation module 3, the stirring module 4, the pressing module 5 and the wireless charging module 211 track;212 are respectively arranged at the four end portions of the cross-shaped track, and cooperating with the transfer module 2, the utilization rate of space can be improved, and the production process can automatically complete the material preparation, stirring, extrusion and dispensing, charging of the transfer vehicle 22 and charging of the transfer vehicle 22, and the automation is improved.
[0072] The above is only the preferred embodiment of the present application, and it should be pointed out that for ordinary skilled in the art, without departing from the principles of the present application, a number of improvements or deformations can be made, and these improvements or deformations should be considered as the protection scope of the present application.
Claims
1. A fully automatic paste batching, mixing and dispensing system comprising an open ended container, said container being provided with a discharge pipe, characterized in that, The system further comprises a transfer module, a dosing module for feeding raw materials into the container, a stirring module for stirring the raw materials in the container, a pressing module and a dispensing module; The container is arranged on the transfer module, and the transfer module is used to transfer the container between the dosing module, the stirring module and the pressing module; When the container is located below the pressing module, the discharge pipe can be connected with the dispensing module; The pressing module extrudes the raw materials in the container to the dispensing module; The dispensing module is used to dispense the received raw materials.
2. The fully automatic paste ingredient batching, mixing and dispensing system according to claim 1, characterized in that, The dispensing module comprises a first fixing frame, a plurality of storage tanks arranged on the first fixing frame and a quantitative control unit; The first fixing frame is provided with a main pipe, a plurality of branch pipes are arranged on the main pipe, and the plurality of branch pipes correspond to the plurality of storage tanks one by one; the branch pipe is provided with a control valve; The discharge pipe can be connected with the main pipe; and after the raw materials are extruded from the discharge pipe, the raw materials flow into the storage tank through the main pipe and the branch pipe in sequence; The quantitative control unit is connected with the control valve, and the quantitative control unit realizes quantitative dispensing by detecting the liquid level and / or weight in the storage tank.
3. The fully automatic paste ingredient batching, mixing and dispensing system according to claim 2, characterized in that, The branch pipe is provided with a cover plate matched with the storage tank, the first fixing frame is provided with a plurality of first oil cylinders matched with the branch pipe, and the first oil cylinders are used to drive the branch pipe to descend into the storage tank and make the cover plate cover the storage tank.
4. The fully automatic paste ingredient batching, mixing and dispensing system according to claim 1, characterized in that, The transfer module comprises a machine table and a transfer trolley, the machine table is provided with a T-shaped track, the transfer trolley is arranged on the track, the container is arranged on the transfer trolley, and the dosing module, the stirring module and the pressing module are respectively located at three ends of the track; The transfer trolley moves on the track to transfer the container between the dosing module, the stirring module and the pressing module; The transfer trolley is provided with a weighing unit for weighing the container.
5. The fully automatic paste batch mixing and dispensing system according to claim 1, wherein, The pressing module comprises a mounting frame, the mounting frame is provided with a second oil cylinder, the output end of the second oil cylinder is provided with a first pressing plate, and the second oil cylinder is used to drive the first pressing plate to descend to extrude the raw materials in the container.
6. The fully automatic paste ingredient batching, mixing and dispensing system, as claimed in claim 4 wherein, The full-automatic paste dosing, stirring and dispensing system further comprises a lifting unit arranged on the machine table, the output end of the lifting unit is connected with the pressing module, and the lifting unit is used to drive the pressing module to lift, so that the container located below the pressing module is lifted.
7. The fully automatic paste ingredient batching, mixing and dispensing system, as claimed in claim 5 wherein, The lifting unit comprises a mounting seat connected with the machine table, the mounting seat is provided with a mounting groove, the mounting frame is mounted in the mounting groove, and the mounting seat is further provided with a third oil cylinder, the output end of the third oil cylinder is connected with the mounting frame.
8. The fully automatic paste ingredient batching, mixing and dispensing system, as claimed in claim 1 wherein, The dosing module comprises a second fixing frame and a third fixing frame; The second fixing frame is provided with a storage barrel for storing raw materials and a fourth oil cylinder corresponding to the storage barrel, the output end of the fourth oil cylinder is provided with a second pressing plate, and the second pressing plate is located above the storage barrel; The third fixing frame is provided with a feeding pipe, one end of the feeding pipe is connected with the bottom of the storage barrel; The fourth oil cylinder is used to drive the second pressing plate to descend to extrude the raw materials in the storage barrel, so that the raw materials are fed into the container.
9. The fully automatic paste dosing, mixing and dispensing system according to claim 1, characterized in that The stirring module is a planetary mixer.
10. The fully automatic paste batching, mixing and dispensing system of claim 4, wherein, The full-automatic paste material blending, stirring and dispensing system further comprises a wireless charging module, the track is a cross-shaped structure, and the blending module, the stirring module, the pressing-down module and the wireless charging module are respectively located at four end portions of the track.
Citation Information
Patent Citations
Double-planet vacuum mixer
CN105214548A
Intelligent hydraulic extruder for subpackaging metal plastic
CN105501567A