Automatic water soaking device for electric pole flange plate sealant

Abstract

The utility model provides an automatic soaking device for electric pole flange plate sealant, which relates to the technical field of electric pole flange plate sealant and comprises a water tank, a bottom plate and a vibrating hopper, a controller is arranged on the surface of the bottom plate, a guide pipe is arranged at the bottom of the vibrating hopper, a metering valve is arranged on the surface of the guide pipe, a guide rod is arranged in the water tank, and a screen plate is arranged on the surface of the guide rod. The controller, the metering valve, the net plate, the electromagnet and the fixed magnet are adopted, a user can set the needed water soaking duration, reserve the foaming time, control the weight of a soaking material and the like through the controller, and performance reduction caused by excessive water soaking of sealant is avoided; the problem that the soaking time of the electric pole flange plate sealant cannot be controlled is effectively solved, the leap-type upgrading from manual operation to full automation is realized, the manual operation time is greatly shortened, the material loss is obviously reduced, and the production efficiency and the product quality are improved.

Description

TECHNICAL FIELD

[0001] The utility model relates to the technical field of electric pole flange plate sealing glue, especially relates to an electric pole flange plate sealing glue automatic water soaking device. BACKGROUND

[0002] As an important component of the power grid, the electric pole bears the wire load and the important transmission task as the support of the cable and the wire in the power transmission and distribution process. The quality of the electric pole is related to the stability and safety of the power transmission and distribution, and the durability of the electric pole also affects the safety of the power grid and the replacement cost. The concrete electric pole is mainly composed of concrete and steel bars, and the complete concrete electric pole is formed by the functional combination of the two, and the steel bar is used as the main tensile stress component.

[0003] At present, in order to facilitate transportation, installation and production, the double pole process is used for the concrete electric pole, that is, one pole body is composed of upper and lower two sections, and the middle part is connected by a flange plate bolt. The connection between the flange plate and the concrete pole body mainly relies on the protruding concrete section of the stress steel bar in the concrete pole body, which passes through the flange plate steel bar hole, and the steel bar head is made into a large head shape by using a head machine, which is larger than the flange plate hole diameter, and is buckled to the flange plate. Because the head cannot completely protrude the surface of the flange plate, damage and oxidation are avoided, so the countersunk process is done. The hole left by the countersunk process needs to be sealed. Otherwise, water enters the hole, causing the steel bar to oxidize, resulting in a decrease in the stress of the electric pole and affecting the durability.

[0004] At present, there are two methods to seal the hole. The first is to use putty powder to seal, because the putty powder has good construction performance, and after mixing with water, it becomes paste, and the construction speed is fast. However, according to the test results, the putty powder has poor waterproof effect, poor adhesion, inconsistent expansion coefficient with steel, cracking, and no long-term waterproof function. And this method tests the construction level of workers. It is easy to cause leakage, sealing problems and other problems. The second is to use epoxy resin glue, which has high strength, good adhesion and high plasticity. However, this method is difficult to construct, because the electric pole body is horizontally placed on the ground after leaving the production workshop, and the flange plate has a high temperature of about 50 degrees. The epoxy resin glue will flow when it is applied, causing construction difficulty and waste of labor cost. Therefore, the electric pole flange plate sealing glue is used for sealing.

[0005] The existing sealing glue is spherical, and needs to be manually pressed into the flange hole after being soaked on site. However, the sealing glue cannot be soaked for a long time due to design, because the sealing glue will directly disperse in water after being soaked for too long, and it is difficult to manually take out the sealing glue. If the sealing glue is soaked for too short, the center of the spherical sealing glue is completely soaked, which will affect the effect. Therefore, workers need to soak the sealing glue in advance according to the workload, or the sealing glue is soaked for too long due to work changes and is wasted. The overall operation is not smooth and efficient, and the material utilization rate is reduced. Practical new type content

[0006] The utility model discloses a kind of electric pole flange sealing glue automatic soaking devices, which are proposed to solve the problems in the prior art.

[0007] To achieve the above object, the utility model adopts the following technical scheme: a kind of electric pole flange sealing glue automatic soaking device, including water tank, bottom plate and vibrating hopper, the surface of the bottom plate is equipped with controller, the bottom of the vibrating hopper is equipped with conduit, the surface of the conduit is equipped with metering valve, the inside of the water tank is equipped with guide rod, the surface of the guide rod is equipped with screen plate, the surface of the water tank is equipped with electromagnet, the bottom surface of the screen plate is equipped with fixed magnet.

[0008] Preferably, the surface of the bottom plate is provided with a support frame, and the vibrating hopper is arranged on the surface of the support frame.

[0009] Preferably, the vibrating hopper and the metering valve are electrically connected with the controller respectively, and the end of the conduit is connected with the side surface of the water tank.

[0010] Preferably, the side surface of the water tank is provided with a water inlet pipe, and the other side of the water tank is provided with a water outlet pipe.

[0011] Preferably, the inside of the water tank is provided with a protective plate, and the protective plate is arranged on the top of the electromagnet.

[0012] Preferably, the top of the guide rod is provided with a connecting plate, and the guide rod is slidably connected with the screen plate.

[0013] Preferably, the electromagnet is electrically connected with the controller, and the shape and position of the electromagnet correspond to the fixed magnet.

[0014] Preferably, the surface of the water inlet pipe and the water outlet pipe is provided with an electromagnetic valve, and the electromagnetic valve is electrically connected with the controller.

[0015] Beneficial effects

[0016] The utility model discloses, adopt controller, measuring valve, net board, electromagnet and fixed magnet, and the user can set the bubble water length of time, the reservation bubble time and control bubble material weight etc. function through controller, after parameter setting is completed, the measuring valve is opened through the controller control, and according to the automatic calculation of preset weight, reaches the scheduled weight, and the measuring valve is closed, and the sealant falls to the net board along the catheter, and the net board is first placed above the water level line, because of the magnetic force effect between electromagnet and fixed magnet, the current intensity of electromagnet is controlled through the controller control to control the up and down movement of net board, and through the constantly alternate strong and weak frequency realizes the vibration function, makes the sealant flatten on the net board, after flattening, control net board to drop below the water level line, guarantees that all sealants are fully soaked in water, and after bubble water reaches the scheduled time, the controller will control electromagnet to be strong, and the net board floats to the water surface, waits for the worker to take out and uses, avoids the performance decline caused by the excessive bubble water of sealant, effectively solves the problem that the sealant of electric pole flange plate cannot control bubble water time, realizes the leapfrog upgrade from manual to full automation, greatly reduces the manual operation time, significantly reduces the material loss, improves production efficiency and product quality. BRIEF DESCRIPTION OF DRAWINGS

[0017] Figure 1 It is the side view of the utility model;

[0018] Figure 2 It is the perspective view of the utility model;

[0019] Figure 3 It is the structure diagram of the vibrating hopper of the utility model;

[0020] Figure 4 It is the internal structure diagram of the water tank of the utility model;

[0021] Figure 5 It is the structure diagram of electromagnet and fixed magnet of the utility model;

[0022] Figure 6 It is the structure schematic view of the utility model.

[0023] Legend:

[0024] 1, water tank;2, bottom plate;3, controller;4, net board;5, vibrating hopper;6, catheter;7, measuring valve;8, guard plate;9, guide rod;10, connecting plate;11, water inlet pipe;12, water outlet pipe;13, electromagnetic valve;14, electromagnet;15, fixed magnet;16, support frame. DETAILED DESCRIPTION

[0025] In order to make the technical means, creation characteristics, achieve purposes and effects of the utility model easy to understand, the utility model is further described below in combination with specific embodiments and drawings, but the following embodiments are only preferred embodiments of the utility model, not all. Based on the embodiments in the embodiments, other embodiments obtained by the person skilled in the art without creative labor all belong to the protection scope of the utility model.

[0026] The specific embodiments of the utility model are described below in combination with the drawings. Embodiment one

[0028] Referring to Figures 1-6 An automatic water soaking device for pole flange sealing glue, comprising a water tank 1, a bottom plate 2 and a vibrating hopper 5, the water tank 1 serves as the main part of the whole device and is used for storing and providing water required for soaking, the surface of the bottom plate 2 is provided with a controller 3, the controller 3 is the core control unit of the whole device, through the controller 3, functions such as setting the required soaking time, reserving the soaking time and controlling the glue weight can be realized, automatic operation is realized, the surface of the bottom plate 2 is provided with a support frame 16, the vibrating hopper 5 is arranged on the surface of the support frame 16, the support frame 16 is used for supporting the vibrating hopper 5 and ensuring the stability and safety of the vibrating hopper 5 during the working process, the vibrating hopper 5 comprises a vibrating motor, the vibration of the vibrating hopper 5 is controlled through the vibrating motor, the vibrating hopper 5 is used for storing sealing glue to be soaked, and the uniform falling of the sealing glue is promoted through vibration, so that the sealing glue is not stuck between materials, smooth discharging is ensured, the bottom of the vibrating hopper 5 is provided with a conduit 6, the surface of the conduit 6 is provided with a metering valve 7, the end of the conduit 6 is connected with the side of the water tank 1 in a penetrating mode, the conduit 6 serves as a channel for the sealing glue from the vibrating hopper 5 to the water tank 1, the metering valve 7 arranged on the surface of the conduit 6 is used for accurately controlling the amount of the sealing glue, so that the amount of the sealing glue meets the preset requirement every time, and the vibrating hopper 5 and the metering valve 7 are electrically connected with the controller 3 respectively.

[0029] The inside of the water tank 1 is provided with a guide rod 9, which provides a track for the up-and-down sliding of the mesh plate 4 and ensures the smooth movement of the mesh plate 4 under the control of the electromagnet 14. The surface of the guide rod 9 is provided with the mesh plate 4, which is used to carry the sealant dropped from the vibrating hopper 5 and realize up-and-down vibration under the action of the electromagnet 14 and the fixed magnet 15, so as to promote the uniform spreading of the sealant. The aperture size of the mesh plate 4 is smaller than the diameter size of the sealant, so as to avoid the sealant from falling off the mesh plate 4. The top of the guide rod 9 is provided with a connecting plate 10, and the guide rod 9 is slidingly connected with the mesh plate 4. The surface of the water tank 1 is provided with the electromagnet 14, and the bottom surface of the mesh plate 4 is provided with the fixed magnet 15. The electromagnet 14 is electrically connected with the controller 3, and the shape and position of the electromagnet 14 correspond to the fixed magnet 15. Under the control of the controller 3, the up-and-down movement and vibration frequency of the mesh plate 4 are controlled by changing the magnetic force of the electromagnet 14 and the mutual magnetic force between the electromagnet 14 and the fixed magnet 15, so as to realize the uniform spreading of the sealant and control the automatic water soaking function of the sealant.

[0030] The inside of the water tank 1 is provided with a protection plate 8, which is arranged on the top of the electromagnet 14. The protection plate 8 is a plastic partition plate, which plays a role in protecting the electromagnet 14 and preventing the electromagnet 14 from being soaked in the water tank 1 for a long time, so as to ensure the normal work of the electromagnet 14. Moreover, the protection plate 8 is a plastic partition plate, which does not affect the magnetic force action between the electromagnet 14 and the fixed magnet 15. The side of the water tank 1 is provided with a water inlet pipe 11, and the other side of the water tank 1 is provided with a water outlet pipe 12. The surfaces of the water inlet pipe 11 and the water outlet pipe 12 are both provided with electromagnetic valves 13, which are electrically connected with the controller 3. The water inlet pipe 11 is used to inject new water or circulating water into the water tank 1, so as to ensure the sufficient water quantity required in the water soaking process. The water outlet pipe 12 is used to discharge old water or perform water circulation treatment, so as to maintain the cleanliness and suitability of the water quality in the water tank 1. Under the control of the controller 3, the electromagnetic valves 13 realize the accurate control of the water flow, including opening, closing and adjusting the flow.

[0031] First, the sealant is installed in the vibrating hopper 5, the water tank 1 is filled with water at the appropriate position, the user can set the desired bubble water length, pre-booking bubble time and control the bubble material weight through the controller 3, after the parameter setting is completed, the controller 3 controls the metering valve 7 to open, according to the pre-set weight automatic calculation, through the vibration motor control the vibration of the vibrating hopper 5, promote the uniform falling of the sealant, avoid the material and material between stuck, ensure smooth unloading, to the predetermined weight, the metering valve 7 is closed, the sealant along the conduit 6 falls on the screen plate 4, the screen plate 4 is first placed above the water level line, due to the magnetic force between the electromagnet 14 and the fixed magnet 15, the current strength of the electromagnet 14 is controlled by the controller 3 to control the screen plate 4 up and down, and the vibration function is realized by constantly alternating the strength and frequency, so that the sealant is flattened on the screen plate 4, after flattening, the screen plate 4 is lowered below the water level line to ensure that all the sealant is fully soaked in water, after the bubble water reaches the predetermined time, the controller 3 will control the electromagnet 14 to be strong, so that the screen plate 4 floats out of the water, waiting for the worker to take out and use, to avoid the sealant over-bubble water leading to performance decline, effectively solve the problem of the electric pole flange sealant can not control the bubble water time. Specific embodiment two:

[0033] An electric pole flange sealant automatic bubble water device, further based on the basic structure in specific embodiment one, in addition to the user through the controller 3 control electromagnet 14 to be strong, so that the screen plate 4 floats out of the water, waiting for the worker to take out and use, also can through the controller 3 control solenoid valve 13 on the water outlet pipe 12 open, the appropriate amount of water is discharged, so that the water level in the water tank 1 drops, until the screen plate 4 naturally rises above the horizontal line, the sealant thus out of the continuous soaking state, provides a variety of operation selection, specific implementation method can be used according to actual situation.

[0034] In summary:

[0035] 1. The controller 3, metering valve 7, mesh plate 4, electromagnet 14 and fixed magnet 15 are used to realize that the user can set the required soaking time, scheduled foaming time and control the weight of the foam material through the controller 3. After the parameter setting is completed, the metering valve 7 is controlled to open by the controller 3, and the weight is automatically calculated according to the preset weight. After the preset weight is reached, the metering valve 7 is closed, and the sealant falls onto the mesh plate 4 along the conduit 6. The mesh plate 4 is first placed above the water level. Due to the magnetic force between the electromagnet 14 and the fixed magnet 15, the current strength of the electromagnet 14 is controlled by the controller 3 to control the mesh plate 4 to move up and down. , and realizes the vibration function by constantly alternating strong and weak frequencies, so that the sealant is spread flat on the mesh plate 4. After spreading flat, the mesh plate 4 is controlled to drop below the water level to ensure that all the sealant is fully immersed in water. After the soaking time reaches the predetermined time, the controller 3 will control the electromagnet 14 to become stronger, so that the mesh plate 4 floats to the surface, waiting for the workers to take it out for use, avoiding the performance degradation of the sealant caused by excessive soaking in water, effectively solving the problem of the pole flange sealant being unable to control the soaking time in water, realizing a leap-forward upgrade from manual to fully automatic, greatly reducing the manual operation time, significantly reducing material loss, and improving production efficiency and product quality.

[0036] In the present invention, unless otherwise expressly specified or limited, a first feature being "above" or "below" a second feature may include the first and second features being in direct contact, or may include the first and second features being in contact not directly but through another feature between them. Moreover, a first feature being "above," "above," and "above" a second feature may include the first feature being directly above or obliquely above the second feature, or may simply mean that the first feature is higher in level than the second feature. A first feature being "below," "below," and "below" a second feature may include the first feature being directly below or obliquely below the second feature, or may simply mean that the first feature is lower in level than the second feature.

[0037] The above shows and describes the basic principles, main features, and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited to the above embodiments. The above embodiments and descriptions are merely preferred examples of the present invention and are not intended to limit the present invention. Various changes and improvements may be made to the present invention without departing from the spirit and scope of the present invention, and such changes and improvements fall within the scope of the present invention. The scope of protection claimed in the present invention is defined by the appended claims and their equivalents.

Claims

1. An automatic water soaking device for pole flange sealant, comprising a water tank (1), a bottom plate (2) and a vibrating hopper (5), characterized in that: The surface of the bottom plate (2) is equipped with a controller (3), the bottom of the vibrating hopper (5) is equipped with a conduit (6), the surface of the conduit (6) is equipped with a metering valve (7), the inside of the water tank (1) is equipped with a guide rod (9), the surface of the guide rod (9) is equipped with a mesh plate (4), the surface of the water tank (1) is equipped with an electromagnet (14), and the bottom surface of the mesh plate (4) is equipped with a fixed magnet (15).

2. The automatic water soaking device for the sealing glue of the flange plate of the electric pole according to claim 1, characterized in that: The surface of the bottom plate (2) is equipped with a support frame (16), and the vibrating hopper (5) is arranged on the surface of the support frame (16).

3. The automatic water soaking device for the sealing glue of the flange plate of the electric pole according to claim 1, characterized in that: The vibrating hopper (5) and the metering valve (7) are electrically connected with the controller (3) respectively, and the end of the conduit (6) is connected with the side of the water tank (1) in penetration.

4. The automatic water soaking device for the sealing glue of the flange plate of the electric pole according to claim 1, characterized in that: The side of the water tank (1) is equipped with a water inlet pipe (11), and the other side of the water tank (1) is equipped with a water outlet pipe (12).

5. The automatic water soaking device for the sealing glue of the flange plate of the electric pole according to claim 1, characterized in that: The inside of the water tank (1) is equipped with a protective plate (8), and the protective plate (8) is arranged on the top of the electromagnet (14).

6. The automatic water soaking device for pole flange sealant according to claim 1, characterized in that: The top of the guide rod (9) is equipped with a connecting plate (10), and the guide rod (9) is slidably connected with the mesh plate (4).

7. The automatic water soaking device for pole flange sealant according to claim 1, characterized in that: The electromagnet (14) is electrically connected with the controller (3), and the shape and position of the electromagnet (14) correspond to the fixed magnet (15).

8. The automatic water soaking device for the sealing glue of the flange plate of the electric pole according to claim 4, characterized in that: The surfaces of the water inlet pipe (11) and the water outlet pipe (12) are both equipped with solenoid valves (13), and the solenoid valves (13) are electrically connected with the controller (3).

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