System for stevioside production
By introducing temperature sensors, solenoid valves and single-point pressure sensors into the stevia production system and connecting them to an industrial computer, automatic control of feeding and temperature is achieved. Pressure is adjusted through rubber stoppers and spring assemblies, solving the control problems in stevia production and improving production efficiency.
Patent Information
- Application Number
- CN202422998187.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-05
- Publication Date
- 2025-10-21
- Estimated Expiration
- 2034-12-05
AI Technical Summary
During the stevia production process, the feeding, temperature control and pressure control of the reactor cannot be carried out in a unified manner, resulting in low production efficiency.
The temperature sensor, solenoid valve, electric heating wire and single-point pressure sensor are electrically connected to the industrial control machine to achieve unified automatic management of feeding and temperature control, and automatically adjust the pressure in the kettle through the rubber plug and spring assembly.
The stable control of feeding and temperature in the stevia production process is achieved, which reduces the complexity and difficulty of production. At the same time, the pressure in the kettle is automatically adjusted to improve production efficiency.
Smart Images

Figure CN223454238U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to the field of stevioside production technology, and specifically relates to a system for stevioside production. BACKGROUND
[0002] Stevioside is a natural sweetener extracted from the leaves of stevia rebaudiana, which belongs to glycosides. The sweetness of stevioside is very high, usually 200-300 times that of sucrose, but the heat is extremely low and can be ignored, so it is an ideal sucrose substitute and is widely used in the food industry, pharmaceutical industry, daily chemical products and pet food fields.
[0003] In the production process of stevioside, especially in the extraction process of stevioside, a reaction kettle is needed for processing. When the reaction kettle is used to extract stevioside, it needs to be added and heated. The current adding process uses a direct current pump to pump the raw liquid into the reaction kettle. However, the reaction kettle is integrally formed and opaque, so the amount of raw liquid entering the reaction kettle cannot be known. During the heating process, the raw liquid produces steam when heated. The accumulation of steam in the reaction kettle will increase the pressure in the reaction kettle. If the pressure cannot be discharged in time, it will cause damage to the reaction kettle. In summary, the current reaction kettle used for stevioside production cannot control the adding, temperature control and pressure control uniformly, which increases the difficulty of using the reaction kettle and reduces the production efficiency of stevioside. UTILITY MODEL CONTENT
[0004] The utility model aims at providing a system for stevioside production. The temperature sensor, electromagnetic valve for controlling the direct current pump, electric heating wire and single-point pressure sensor are electrically connected with the industrial computer. The industrial computer is used to control the adding and temperature control uniformly to solve the technical problems in the background technology.
[0005] To achieve the above-mentioned purpose, the utility model provides the following technical scheme:
[0006] A system for stevioside production includes a kettle body structure. The kettle body structure is provided with a cover structure on the upper side. A plurality of legs are uniformly fixedly connected to the outer side of the kettle body structure. A storage rack is fixedly connected to one of the legs by a plurality of angle irons. The storage rack is provided with an industrial computer.
[0007] The cover structure includes a cover body. A direct current pump is fixedly connected to the middle of the top of the cover body. A circular hole is provided in the middle of the top of the cover body for the pipeline of the direct current pump to pass through. The pipeline of the direct current pump is fixedly connected to the raw liquid storage device at the end away from the direct current pump. A pressure gauge is provided on one side of the direct current pump. A pressure regulating assembly is provided on one side of the pressure gauge. The pressure gauge and the pressure regulating assembly are fixedly connected to the cover body.
[0008] The kettle body structure comprises an outer cylinder, an inner cylinder coaxially arranged inside the outer cylinder, an electric heating wire arranged outside the inner cylinder, a pressure sensing assembly arranged at the bottom of the inner cylinder, a temperature sensor fixedly connected to the outer end of the inner cylinder, and a sealing hole arranged in the inner cylinder for the temperature sensor probe to pass through.
[0009] As a further technical scheme of the present application, the bottom of the cover is integrally provided with a flange I, and the top of the outer cylinder is integrally provided with a flange II; the flange I is fixedly connected to the flange II through a plurality of bolts.
[0010] As a further technical scheme of the present application, the top of the cover is provided with a through hole for the pressure gauge to pass through; the pressure regulating assembly comprises a pressure regulating shell, the bottom of which is fixedly connected to the top of the cover through a bolt, the middle of the top of the cover is threadedly connected to a lead screw, the lower end of the lead screw is located inside the cover, and the bottom of the lead screw is coaxially fixedly connected to a top block.
[0011] As a further technical scheme of the present application, the inside of the pressure regulating shell is provided with a spring, the top of the spring is fixedly connected to one end of the top block away from the lead screw, and the other end of the spring is fixedly connected to a rubber plug; the end of the rubber plug away from the spring is in contact with a sealing ring, the outer side of the sealing ring is fixedly connected to the inside of the bottom of the cover; the cover is provided with a through hole at a position corresponding to the sealing ring, and the lower end of the pressure regulating shell is provided with a pressure regulating groove on both sides.
[0012] As a further technical scheme of the present application, the outer side of the inner cylinder is coaxially fixedly connected to a shell, and the shell is located inside the outer cylinder; the electric heating wire is located in the space between the shell and the inner cylinder; the bottom of the outer cylinder is fixedly connected to a valve in the middle, and the bottom of the inner cylinder is integrally provided with a discharge pipe in the middle, and the discharge pipe is fixedly connected to the valve.
[0013] As a further technical scheme of the present application, the pressure sensing assembly comprises a bottom plate, the bottom plate is circular, and the outer side of the bottom plate is fixedly connected to the inner wall of the lower end of the outer cylinder; a circular through groove is arranged in the middle of the bottom plate for the discharge pipe to pass through.
[0014] As a further technical scheme of the present application, the top of the bottom plate is uniformly provided with a plurality of single-point pressure sensors, and the plurality of single-point pressure sensors are distributed in a ring shape; one end of the single-point pressure sensor near the inner cylinder is fixedly connected to a second pad at the top, and the other end of the single-point pressure sensor away from the inner cylinder is fixedly connected to a first pad at the bottom; the plurality of first pads are fixedly connected to the bottom plate, and the top of the plurality of second pads is in contact with the bottom of the inner cylinder.
[0015] Compared with the prior art, the present application has the following advantages:
[0016] The utility model discloses, temperature sensor, electric heating wire, solenoid valve for controlling direct current pump and single point pressure sensor all are electrically connected with industrial computer, and single point pressure sensor can real -time detection the weight of the stock solution in the inner cylinder, when the stock solution in the inner cylinder reaches the predetermined value, solenoid valve will control direct current pump to stop working, and temperature sensor can real -time detection the stability in the inner cylinder and passes signal to the industrial computer when heating the stock solution with electric heating wire, and the industrial computer controls the power of electric heating wire, thereby making the temperature in the inner cylinder always stable in the preset temperature range, through the industrial computer can realize the unification of feeding, temperature control, automatic, reduce the degree of complexity and difficulty of stevia sugar production.
[0017] The utility model discloses, the stock solution produces steam under high temperature, thereby making the pressure in the inner cylinder increase, and the pressure gauge can show the pressure value in the inner cylinder in real time, when the pressure is normal, the rubber plug is closely attached with the sealing ring under the spring elasticity, thereby obstructing the through -hole of the inner cylinder, when the pressure in the inner cylinder is greater than the spring elasticity, steam will move the rubber plug, makes the rubber plug separate with the sealing ring, and steam is discharged from the gap between the sealing ring and the rubber plug and is discharged to the outside through the pressure shell's pressure through -slot, thereby realizing the purpose of automatically adjusting the pressure in the inner cylinder, through the rotary screw rod can adjust the spring elasticity, can guarantee the normal work of spring when the spring produces elastic fatigue, can also adjust the spring elasticity according to the need of work to change the pressure threshold value in the inner cylinder. BRIEF DESCRIPTION OF DRAWINGS
[0018] Figure 1 It is the three-dimensional structure schematic diagram of the utility model.
[0019] Figure 2 It is another view drawing of the utility model in Figure 1 .
[0020] Figure 3 It is the plan view of the utility model in Figure 1 .
[0021] Figure 4 It is the A-A section view of the utility model in Figure 3 .
[0022] Figure 5 It is the three-dimensional structure schematic diagram of the cover structure of the utility model.
[0023] Figure 6 It is the plan view of the utility model in Figure 5 .
[0024] Figure 7 It is the A-A section view of the utility model in Figure 6 .
[0025] Figure 8 It is the three-dimensional structure schematic diagram of the utility model inFigure 6 BB cross-sectional view.
[0026] Figure 9 This utility model Figure 8 A partial enlarged view of .
[0027] Figure 10 This utility model Figure 1 Schematic diagram of part of the structure.
[0028] Figure 11 This utility model Figure 10 side view.
[0029] Figure 12 This utility model Figure 11 AA cross-sectional view.
[0030] Figure 13 This utility model Figure 10 Schematic diagram of the internal structure.
[0031] Figure 14 This utility model Figure 13 main view.
[0032] Figure 15 It is a circuit diagram of the utility model.
[0033] In the figure: 1-cover structure, 2-kettle body structure, 3-support legs, 4-industrial computer, 5-shelf, 6-angle iron, 7-temperature sensor;
[0034] 11-cover, 12-DC pump, 13-pressure gauge, 14-pressure regulating assembly, 15-flange 1, 21-outer cylinder, 22-inner cylinder, 23-electric heating wire, 24-housing, 25-pressure sensing assembly, 26-valve, 27-discharge pipe, 28-flange 2;
[0035] 141-pressure housing, 142-screw rod, 143-top block, 144-rubber plug, 145-spring, 146-sealing ring, 251-single point pressure sensor, 252-pad 1, 253-pad 2, 254-base plate. DETAILED DESCRIPTION
[0036] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0037] See also Figures 1-15The utility model discloses an embodiment of a kind of system for stevia sugar production, including kettle body structure 2, the upper side of this kettle body structure 2 is equipped with cover structure 1;Kettle body structure 2 outside is uniformly fixedly connected with multiple supporting legs 3, and one supporting leg 3 upper end is fixedly connected with a storage rack 5 on the side away from kettle body structure 2 by multiple angle irons 6, and the storage rack 5 is placed with industrial computer 4 on it;
[0038] The cover structure 1 includes a cover body 11, which has a DC pump 12 fixedly connected to the middle of the top. The cover body 11 has a circular hole in the middle of the top for the output pipe of the DC pump 12 to pass through. The input pipe of the DC pump 12 is fixedly connected to the raw liquid storage device at the end away from the DC pump 12. One side of the DC pump 12 is provided with a pressure gauge 13. The pressure gauge 13 is provided with a pressure regulating assembly 14 on one side. The pressure gauge 13 and the pressure regulating assembly 14 are fixedly connected to the cover body 11.
[0039] The kettle body structure 2 includes an outer cylinder 21, which has an inner cylinder 22 coaxially arranged inside. The outer cylinder 21 is provided with an electric heating wire 23. The bottom of the inner cylinder 22 is provided with a pressure sensing assembly 25. The outer side of the upper end of the inner cylinder 22 is fixedly connected with a temperature sensor 7. The inner cylinder 22 is provided with a sealed hole for the probe of the temperature sensor 7 to pass through.
[0040] The bottom of the cover body 11 is integrally provided with a flange 15. The top of the outer cylinder 21 is integrally provided with a flange 28. The flange 15 is fixedly connected to the flange 28 by a plurality of bolts.
[0041] The top of the cover body 11 is provided with a through hole for the pressure gauge 13 to pass through. The pressure regulating assembly 14 includes a pressure shell 141. The bottom of the pressure shell 141 is fixedly connected to the top of the cover body 11 by a bolt. The middle of the top of the cover body 11 is threadedly connected to a lead screw 142. The lower end of the lead screw 142 is located inside the cover body 11. The bottom of the lead screw 142 is coaxially fixedly connected to a top block 143.
[0042] By adopting the above technical scheme, the temperature sensor 7, the electric heating wire 23, the electromagnetic valve for controlling the DC pump 12, and the single-point pressure sensor 251 are electrically connected to the industrial computer 4. The single-point pressure sensor 251 can detect the weight of the raw liquid in the inner cylinder 22 in real time. When the raw liquid in the inner cylinder 22 reaches a predetermined value, the electromagnetic valve will control the DC pump 12 to stop working. When the electric heating wire 23 heats the raw liquid, the temperature sensor 7 can detect the stable temperature in the inner cylinder 22 in real time and transmit the signal to the industrial computer 4. The industrial computer 4 controls the power of the electric heating wire 23, so that the temperature in the inner cylinder 22 is always stable within the preset temperature range. The industrial computer 4 can realize the unity and automatic operation of material adding and temperature control, reducing the complexity and difficulty of stevia sugar production.
[0043] In the embodiment, the inside of the pressure shell 141 is provided with a spring 145, the top of the spring 145 is fixedly connected with the end of the top block 143 away from the lead screw 142, the other end is fixedly connected with the rubber plug 144; the end of the rubber plug 144 away from the spring 145 is attached to the sealing ring 146, the outside of the sealing ring 146 is fixedly connected with the bottom inside of the cover body 11; the cover body 11 is provided with a through hole at the position corresponding to the sealing ring 146, the lower end of the pressure shell 141 is provided with a pressure through slot on both sides;
[0044] The outside of the inner cylinder 22 is coaxially fixedly connected with a shell 24, the shell 24 is located inside the outer cylinder 21; the electric heating wire 23 is located in the space between the shell 24 and the inner cylinder 22; the bottom of the outer cylinder 21 is fixedly connected with a valve 26, the bottom of the inner cylinder 22 is integrally provided with a discharge pipe 27, the discharge pipe 27 is fixedly connected with the valve 26;
[0045] The pressure sensing assembly 25 includes a bottom plate 254, the bottom plate 254 is circular and the outside of the bottom plate 254 is fixedly connected with the lower end inner wall of the outer cylinder 21, the bottom plate 254 is provided with a circular through slot in the middle for the discharge pipe 27 to pass through;
[0046] The top of the bottom plate 254 is uniformly provided with a plurality of single-point pressure sensors 251, and the plurality of single-point pressure sensors 251 are annularly distributed; the end of the single-point pressure sensor 251 close to the inner cylinder 22 is fixedly connected with a second pad 253 on the top, and the end away from the inner cylinder 22 is fixedly connected with a first pad 252 on the bottom; the plurality of first pads 252 are fixedly connected with the bottom plate 254, and the top of the plurality of second pads 253 is attached to the bottom of the inner cylinder 22.
[0047] By adopting the above technical scheme, the original liquid generates steam at high temperature, thereby increasing the pressure in the inner cylinder 22, and the pressure gauge 13 can display the pressure value in the inner cylinder 22 in real time; when the pressure is normal, the rubber plug 144 is tightly attached to the sealing ring 146 under the elastic force of the spring 145, thereby blocking the through hole of the inner cylinder 22; when the pressure in the inner cylinder 22 is greater than the elastic force of the spring 145, the steam will push the rubber plug 144, so that the rubber plug 144 is separated from the sealing ring 146, the steam is discharged from the gap between the sealing ring 146 and the rubber plug 144, and is discharged to the outside through the pressure through slot of the pressure shell 141, thereby achieving the purpose of automatically adjusting the pressure in the inner cylinder 22; the elastic force of the spring 145 can be adjusted by rotating the lead screw 142, the spring 145 can work normally when the spring 145 generates elastic fatigue, and the elastic force of the spring can be adjusted according to the needs of work, so as to change the pressure threshold in the inner cylinder 22.
[0048] The working principle of the utility model is: temperature sensor 7, electric heating wire 23, electromagnetic valve for controlling direct current pump 12 and single point pressure sensor 251 are all electrically connected with industrial computer 4, single point pressure sensor 251 can detect the weight of the stock solution in inner cylinder 22 in real time, when the stock solution in inner cylinder 22 reaches the predetermined value, electromagnetic valve will control direct current pump 12 to stop working, when electric heating wire 23 heats the stock solution, temperature sensor 7 can detect the stability in inner cylinder 22 in real time and transmit the signal to industrial computer 4, and industrial computer 4 controls the power of electric heating wire 23, so that the temperature in inner cylinder 22 is always stable in the preset temperature range; through industrial computer 4, the unification of feeding and temperature control can be realized, and the complexity and difficulty of stevia sugar production are reduced;
[0049] The stock solution produces steam under high temperature, thereby increasing the pressure in inner cylinder 22, and pressure gauge 13 can display the pressure value in inner cylinder 22 in real time, when the pressure is normal, rubber plug 144 is tightly attached to sealing ring 146 under the elastic force of spring 145, thereby blocking the through hole of inner cylinder 22, when the pressure in inner cylinder 22 is greater than the elastic force of spring 145, steam will move rubber plug 144, so that rubber plug 144 is separated from sealing ring 146, and steam is discharged from the gap between sealing ring 146 and rubber plug 144 and discharged to the outside through the pressure shell 141, thereby realizing the purpose of automatically adjusting the pressure in inner cylinder 22; through rotating screw rod 142, the elastic force of spring 145 can be adjusted, when spring 145 produces elastic fatigue, the normal work of spring 145 can be ensured, and the elastic force of spring can also be adjusted according to the needs of work, so as to change the pressure threshold value in inner cylinder 22.
[0050] In addition, it should be understood that although the present specification is described in terms of embodiments, not every embodiment contains only one independent technical solution, and the description of the specification is only for the sake of clarity, and those skilled in the art should consider the specification as a whole, and the technical solutions in each embodiment can also be combined appropriately to form other embodiments that those skilled in the art can understand.
Claims
1. A system for steviol sugar production, characterized by: Including kettle body structure (2), the upper side of kettle body structure (2) is equipped with cover structure (1);Kettle body structure (2) outside evenly fixed connection has multiple support leg (3), one of support leg (3) upper end is away from the side of kettle body structure (2) through multiple angle iron (6) fixed connection has the goods shelf (5), the goods shelf (5) is placed with industrial computer (4); The cover structure (1) includes a cover body (11), a DC pump (12) is fixedly connected to the top middle of the cover body (11), and a circular hole is provided in the top middle of the cover body (11) for the output pipe of the DC pump (12) to pass through, and the input pipe of the DC pump (12) is fixedly connected to the liquid storage device away from the DC pump (12); A pressure gauge (13) is arranged on one side of the DC pump (12), and a pressure regulating assembly (14) is arranged on one side of the pressure gauge (13), and the pressure gauge (13) and the pressure regulating assembly (14) are fixedly connected with the cover body (11); The kettle body structure (2) includes an outer cylinder (21), and an inner cylinder (22) is coaxially arranged inside the outer cylinder (21); The outer cylinder (22) is provided with an electric heating wire (23) outside, and the bottom of the inner cylinder (22) is provided with a pressure sensing assembly (25); The outer side of the upper end of the inner cylinder (22) is fixedly connected with a temperature sensor (7), and the inner cylinder (22) is provided with a sealed hole for the probe of the temperature sensor (7) to pass through.
2. The system for steviol production of claim 1, wherein: The bottom of the cover body (11) is integrally provided with a flange one (15), and the top of the outer cylinder (21) is integrally provided with a flange two (28); The flange one (15) is fixedly connected with the flange two (28) through a plurality of bolts.
3. The system for steviol production of claim 1, wherein: The top of the cover body (11) is provided with a through hole for the pressure gauge (13) to pass through; The pressure regulating assembly (14) includes a pressure regulating shell (141), the bottom of the pressure regulating shell (141) is fixedly connected with the top of the cover body (11) through a bolt, the top middle of the cover body (11) is threadedly connected with a lead screw (142), the lower end of the lead screw (142) is located inside the cover body (11), and the bottom of the lead screw (142) is coaxially fixedly connected with a top block (143).
4. The system for steviol production of claim 3, wherein: The inner side of the pressure regulating shell (141) is provided with a spring (145), the top of the spring (145) is fixedly connected with one end of the top block (143) away from the lead screw (142), and the other end is fixedly connected with a rubber plug (144); The end of the rubber plug (144) away from the spring (145) is in contact with a sealing ring (146), and the outer side of the sealing ring (146) is fixedly connected with the inner side of the bottom of the cover body (11); The cover body (11) and the sealing ring (146) are provided with a through hole at the corresponding position, and the lower end of the pressure regulating shell (141) is provided with a pressure regulating slot on both sides.
5. The system for steviol production of claim 4, wherein: The outer side of the inner cylinder (22) is coaxially fixedly connected with a shell (24), and the shell (24) is located inside the outer cylinder (21); The electric heating wire (23) is located in the space between the shell (24) and the inner cylinder (22); The bottom middle of the outer cylinder (21) is fixedly connected with a valve (26), and the bottom middle of the inner cylinder (22) is integrally provided with a discharge pipe (27), and the discharge pipe (27) is fixedly connected with the valve (26).
6. The system for steviol production of claim 5, wherein: The pressure sensing assembly (25) comprises a bottom plate (254), which is circular and fixedly connected with the inner wall of the lower end of the outer cylinder (21) outside the bottom plate (254), and a circular through slot is arranged in the middle of the bottom plate (254) for the passing of the discharge pipe (27).
7. The system for steviol production of claim 6, wherein: A plurality of single-point pressure sensors (251) are uniformly arranged on the top of the bottom plate (254) and arranged in a ring shape; a cushion block two (253) is fixedly connected to the top of one end of the single-point pressure sensor (251) close to the inner cylinder (22), and a cushion block one (252) is fixedly connected to the bottom of one end of the single-point pressure sensor (251) away from the inner cylinder (22); the plurality of cushion block ones (252) are fixedly connected with the bottom plate (254), and the top of the plurality of cushion block twos (253) is attached to the bottom of the inner cylinder (22).