Gravel crushing device
By adopting the design of detachable hammer assembly and replaceable hammer part in the sand and gravel crushing device, the problem of excessive local force on the rotor caused by the hammer is solved, and the effect of longer service life and convenient maintenance is achieved.
Patent Information
- Application Number
- CN202422752673.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-12
- Publication Date
- 2025-10-21
- Estimated Expiration
- 2034-11-12
AI Technical Summary
In existing sand and gravel crushing devices, independent plate hammers easily cause excessive force on the rotor, resulting in damage to the rotor and high maintenance costs.
A detachable plate hammer assembly is adopted, including a disassembly unit, a guide rod, an adjustment channel, a limit groove and a limit protrusion. Multiple disassembly units are connected through the guide rod and float in the adjustment channel. The limit protrusions are inserted into adjacent limit grooves to form an overall distribution, which reduces the extrusion of a single disassembly unit on the rotor. Combined with a replaceable hammer part, it reduces maintenance costs.
It effectively reduces the probability of local collapse of the rotor, extends the service life of the device, reduces maintenance costs, and facilitates maintenance.
Smart Images

Figure CN223454330U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to perlite processing technical field especially, relate to a sandstone crushing device. BACKGROUND
[0002] The counterattack breaker is relied on the impact and collision of materials on the high-speed rotating rotor to realize the crushing, that is, after the sandstone material enters the crushing cavity, will be impacted by the high-speed rotating hammer and then the ore is impacted and rebounded by the counterattack plate, multiple crushing is realized.
[0003] The prior art discloses a sandstone crushing device (publication number: CN117960303B), relating to the sandstone crushing technical field, comprising a shell, a rotor is rotatably installed in the shell, a plurality of hammers are uniformly installed on the rotor along the circumference thereof, and a counterattack plate is further installed on the inner wall of the shell.
[0004] In the prior art, a plurality of detachable hammers are arranged to facilitate maintenance, in actual use, the plurality of hammers are independent of each other, when impacting the stone, the local hammer is subjected to a large force, the lateral extrusion force acts on a few hammers, the hammer extrudes the rotor, so that the local rotor is subjected to a large pressure, and thus the rotor is damaged, therefore, for the plurality of detachable hammers, the plurality of hammers need to interact to form a whole, and the plurality of hammers extrude the rotor together to improve the defect of force concentration.
[0005] Therefore, we propose a sandstone crushing device. CONTENT OF THE UTILITY MODEL
[0006] The utility model mainly solves the technical problem that the independent hammer easily damages the rotor, and provides a sandstone crushing device.
[0007] In order to achieve the above purpose, the utility model adopts the following technical scheme, a sandstone crushing device, comprising:
[0008] The shell is a sealed shell structure, the top of the shell is fixedly installed with a feeding hopper for feeding, the cavity of the shell is rotatably connected with a rotor, the inner wall of the shell is further installed with a counterattack plate, and the back of the shell is provided with a motor driving rotor.
[0009] The plate hammer assembly is detachably arranged on the rotor wall surface for crushing ore, and comprises a detachable unit, a guide rod, an adjusting channel, a limiting slot and a limiting protrusion, the guide rod is inserted with the rotor, the guide rod is provided with a plurality of detachable detachable units along the radial direction, each detachable unit is provided with the same adjusting channel, the guide rod is located in the adjusting channel and can float in the adjusting channel, the limiting slot is formed on one side of the detachable unit, and the limiting protrusion is fixedly installed on the other side of the detachable unit and can be inserted into the limiting slot of the adjacent detachable unit.
[0010] As a preferred mode of the utility model, the circumferential surface of the rotor is provided with a plurality of rectangular insertion grooves, and each rectangular insertion groove is provided with a group of plate hammer assemblies, and the inner wall surface of the rotor is provided with an insertion hole matched with the guide rod, and the guide rod is inserted with the insertion hole.
[0011] As a preferred mode of the utility model, the detachable unit forms a rectangular block structure, and the height of the detachable unit is greater than the depth of the rectangular insertion groove.
[0012] As a preferred mode of the utility model, the guide rod forms a cylindrical structure, the adjusting channel forms a rectangular slot in cross section, and the width of the adjusting channel is equal to the diameter of the guide rod.
[0013] As a preferred mode of the utility model, the limiting protrusion is integrally formed with the detachable unit, the limiting protrusion forms a rectangular rod structure, the limiting slot is a slot with a rectangular cross section, the height of the limiting slot is greater than the height of the limiting protrusion, and the limiting protrusion can slide in the limiting slot.
[0014] As a preferred mode of the utility model, the plate hammer assembly further comprises a horizontal slot and a protruding rib, the detachable unit is composed of a hammering part and a root part, the protruding rib is fixedly connected with the hammering part, the horizontal slot is formed in the wall surface of the root part, and the protruding rib is inserted with the horizontal slot.
[0015] As a preferred mode of the utility model, the protruding rib forms an arc-shaped rod body in cross section, and the horizontal slot and the protruding rib are used in cooperation.
[0016] The utility model provides a kind of sandstone crushing device.It has the following beneficial effects:
[0017] 1. The sandstone crushing device, by inserting a plurality of disassembly units on the guide rod, pushing the disassembly unit into the rectangular slot, inserting the limiting block into the limiting groove of the adjacent disassembly unit, and then the plurality of disassembly units can be in contact with each other, and since the height of the limiting groove is greater than the height of the limiting block, the limiting block can vertically slide in the limiting groove, and during the rotation of the rotor, the plurality of disassembly units can be distributed in a staggered manner, but when subjected to lateral shear force, the plurality of disassembly units can form a whole, compared with a single independent disassembly unit, the extrusion of the single disassembly unit to the rotor can be reduced, the plurality of disassembly units extrude the inner wall of the rotor as a whole, the pressure can be reduced, and the probability of local collapse damage of the rotor can be reduced, and the design that the guide rod floats in the adjusting channel enables the disassembly unit to float in the rectangular slot, which can to some extent avoid the probability of damage caused by the clamping of the disassembly unit and the ore, has the characteristics of longer service life and more convenient maintenance.
[0018] 2. The sandstone crushing device, by replacing the hammering part instead of the whole disassembly unit, the maintenance cost is lower, and secondly, the staggered insertion of the hammering part and the root part can conveniently disassemble the hammering part located in the middle of the guide rod, without the need to take down the whole guide rod, replace the new disassembly unit and reinstall the guide rod, and the maintenance is more convenient and easy to maintain. BRIEF DESCRIPTION OF DRAWINGS
[0019] Figure 1 It is one of the overall perspective views of the utility model;
[0020] Figure 2 It is a schematic diagram of the internal structure of the shell of the utility model;
[0021] Figure 3 It is a perspective view of the rotor mounting plate hammer assembly of the utility model;
[0022] Figure 4 It is a perspective view of the plate hammer assembly of the utility model;
[0023] Figure 5 It is an assembly drawing of the disassembly unit of the utility model.
[0024] Legend: 10, shell; 11, feed hopper; 12, rotor; 20, disassembly unit; 21, guide rod; 22, adjusting channel; 23, limiting groove; 24, limiting block; 30, hammering part; 31, root part; 32, horizontal slot; 33, rib. DETAILED DESCRIPTION
[0025] A sandstone crushing device, as shown in Figure 1 and Figure 2 , comprising:
[0026] The shell 10, the sealed shell structure, the top of the shell 10 is fixedly installed with a feeding hopper 11 for feeding, the cavity of the shell 10 is rotatably connected with a rotor 12, the inner wall of the shell 10 is also installed with a back plate, the back of the shell 10 is provided with a motor driving the rotor 12, specifically, the motor is fixedly connected with the shell 10, the output shaft of the motor is connected with a speed reducer, the output end of the speed reducer is fixedly connected with the rotor 12, the rotor 12 is rotated to crush the ore, and the rebound of the back plate is matched to realize the crushing of the ore.
[0027] As shown in Figure 2 、 Figure 3 and Figure 4 , the plate hammer assembly is detachably arranged on the wall surface of the rotor 12 for crushing ore, the plate hammer assembly comprises a detachable unit 20, a guide rod 21, an adjusting channel 22, a limiting groove 23 and a limiting protrusion 24, the guide rod 21 is inserted with the rotor 12, the guide rod 21 is provided with a plurality of detachable detachable units 20 along the radial direction, each detachable unit 20 is provided with the same adjusting channel 22, the guide rod 21 is located in the adjusting channel 22, the guide rod 21 can float in the adjusting channel 22, the limiting groove 23 is formed on one side of the detachable unit 20, the limiting protrusion 24 is fixedly installed on the other side of the detachable unit 20, the limiting protrusion 24 can be inserted into the limiting groove 23 of the adjacent other detachable unit 20, a plurality of rectangular insertion grooves are formed on the circumferential surface of the rotor 12, a group of plate hammer assemblies are arranged in each rectangular insertion groove, a plug hole matched with the guide rod 21 is formed on the inner wall surface of the rotor 12, the guide rod 21 is inserted with the plug hole, the detachable unit 20 forms a rectangular block structure, the height of the detachable unit 20 is greater than the depth of the rectangular insertion groove, the guide rod 21 forms a cylindrical structure, the adjusting channel 22 forms a rectangular groove in cross section, the width of the adjusting channel 22 is equal to the diameter of the guide rod 21, the limiting protrusion 24 is integrally formed with the detachable unit 20, the limiting protrusion 24 forms a rectangular rod structure, the limiting groove 23 is a slot with a rectangular cross section, the height of the limiting groove 23 is greater than the height of the limiting protrusion 24, and the limiting protrusion 24 can slide in the limiting groove 23;
[0028] In this solution, a detachable plate hammer assembly is provided, and correspondingly, an inspection window is opened on the front wall of the casing 10, and a cover plate is fixedly installed at the inspection window by bolts. An end plate is installed at the front end of the rotor 12 by bolts, and the end plate presses each guide rod 21 against and against. By plugging a plurality of disassembly units 20 on the guide rod 21, the disassembly unit 20 is pushed into the rectangular slot, and the limiting protrusion 24 is inserted into the limiting groove 23 of another adjacent disassembly unit 20, so that the plurality of disassembly units 20 can contact each other. Since the height of the limiting groove 23 is greater than the height of the limiting protrusion 24, the limiting protrusion 24 can slide vertically in the limiting groove 23, and the rotor During the rotation of 12, multiple disassembly units 20 can be distributed in a staggered manner, but when subjected to lateral shear force, multiple disassembly units 20 can form a whole. Compared with a single independent disassembly unit 20, the extrusion of the rotor 12 by a single disassembly unit 20 can be reduced. Multiple disassembly units 20 squeeze the inner wall of the rotor 12 as a whole, which can reduce the pressure and thereby reduce the probability of local collapse and damage of the rotor 12. The design of the disassembly unit 20 floating in the rectangular groove by the guide rod 21 floating in the adjustment channel 22 can avoid the probability of damage caused by the disassembly unit 20 being stuck with the ore to a certain extent, and has the characteristics of longer service life and easier maintenance.
[0029] like Figure 5 As shown, the plate hammer assembly also includes a horizontal groove 32 and a convex rib 33. The disassembly unit 20 is composed of a hammer part 30 and a root 31. The convex rib 33 is fixedly connected to the hammer part 30. The wall surface of the root 31 is provided with a horizontal groove 32. The convex rib 33 is plugged into the horizontal groove 32. The convex rib 33 forms a rod body with a bow-shaped cross section. The horizontal groove 32 and the convex rib 33 cooperate with each other. As a supplement to the above scheme, by providing a detachable disassembly unit 20, specifically, it is necessary to remove the end plate at the end of the rotor 12, push the disassembly unit 20 to slide along the guide rod 21 and form a certain gap. When a single disassembly unit 20 is located in the middle position on the guide rod 21, When the element 20 needs to be replaced, the hammer part 30 is pushed, and the hammer part 30 drives the rib 33 to slide in the horizontal groove 32, and the hammer part 30 can be removed. Since the root part 31 is located in the rectangular slot, the hammer part 30 protrudes from the rotor 12 to hit the ore, and the end of the hammer part 30 will wear faster. By replacing the hammer part 30 instead of replacing the entire disassembly unit 20, the maintenance cost is lower. Secondly, the staggered plug-in hammer part 30 and the root 31 can conveniently disassemble and assemble the hammer part 30 located in the middle of the guide rod 21. There is no need to remove the entire guide rod 21 and then replace the new disassembly unit 20 and then reinstall the guide rod 21. Maintenance is more convenient and easy to maintain.
[0030] The limiting groove is formed on the wall surface of the root portion 31 , the hammering portion 30 and the root portion 31 jointly form an adjustment channel 22 , and the limiting protrusion 24 is integrally formed with the root portion 31 .
[0031] The utility model discloses a working principle: motor and casing 10 fixed connection, the output shaft of motor is connected with speed reducer, and the output of speed reducer is fixedly connected with rotor 12, and the ore is broken through the rotation of rotor 12, and the rebound of counterattack board is matched, realizes the crushing of ore;
[0032] The front wall of the casing 10 is provided with an inspection window, and the inspection window is provided with a cover plate fixedly installed through bolts. The front end of the rotor 12 is provided with an end plate installed through bolts. The end plate abuts and presses the guide rods 21. A plurality of disassembly units 20 are inserted into the guide rods 21. The disassembly units 20 are pushed into the rectangular insertion slots. The limiting protrusions 24 are inserted into the limiting grooves 23 of the adjacent disassembly units 20. The disassembly units 20 can abut each other. Since the height of the limiting groove 23 is greater than the height of the limiting protrusion 24, the limiting protrusion 24 can vertically slide in the limiting groove 23. During the rotation of the rotor 12, the disassembly units 20 can be distributed in a staggered manner. However, when subjected to lateral shear force, the disassembly units 20 can form a whole. Compared with a single independent disassembly unit 20, the extrusion of the single disassembly unit 20 on the rotor 12 can be reduced. The whole extrusion of the disassembly units 20 on the inner wall of the rotor 12 can reduce the pressure, thereby reducing the probability of local collapse and damage of the rotor 12. The end plate at the end of the rotor 12 needs to be removed. The disassembly units 20 are pushed to slide along the guide rods 21 and form a certain gap. When a single disassembly unit 20 located at the middle position of the guide rod 21 needs to be replaced, the hammering part 30 is pushed. The hammering part 30 drives the protruding ribs 33 to slide in the horizontal groove 32. The hammering part 30 can be removed. Since the root 31 is located in the rectangular insertion slot, the hammering part 30 protrudes from the rotor 12 to hit the ore. The end part of the hammering part 30 will wear out faster. By replacing the hammering part 30 instead of replacing the whole disassembly unit 20, the maintenance cost is lower. Secondly, the staggered insertion of the hammering part 30 and the root 31 can conveniently disassemble the hammering part 30 located at the middle part of the guide rod 21. It is not necessary to remove the whole guide rod 21 and all the disassembly units 20 to replace new disassembly units 20 and then reinstall the guide rod 21.
[0033] The basic principle and main features of the utility model and the advantages of the utility model are shown and described above. Those skilled in the art should understand that the utility model is not limited to the above-mentioned embodiments. The above-mentioned embodiments and descriptions in the specification are only to illustrate the principle of the utility model. Without departing from the spirit and scope of the utility model, the utility model can have various changes and improvements. These changes and improvements fall within the scope of the claimed utility model. The scope of protection of the utility model is defined by the appended claims and their equivalents.
Claims
1. A grit breaking device, characterized in that, Include: The shell (10) is a sealed shell structure, the top of the shell (10) is fixedly installed with a feeding hopper (11) for feeding, a rotor (12) is rotatably connected in the cavity of the shell (10), and a back plate is further installed on the inner wall of the shell (10). The back of the shell (10) is provided with a motor for driving the rotor (12); The plate hammer assembly is detachably arranged on the wall of the rotor (12) for crushing ore, and the plate hammer assembly comprises a detachable unit (20), a guide rod (21), an adjusting channel (22), a limiting groove (23) and a limiting protrusion (24). The guide rod (21) is inserted with the rotor (12), a plurality of detachable detachable units (20) are arranged along the radial direction of the guide rod (21), each detachable unit (20) is provided with the same adjusting channel (22), the guide rod (21) is located in the adjusting channel (22), and the guide rod (21) can float in the adjusting channel (22). A limiting groove (23) is formed on one side of the detachable unit (20), and a limiting protrusion (24) is fixedly installed on the other side of the detachable unit (20), and the limiting protrusion (24) can be inserted into the limiting groove (23) of the adjacent detachable unit (20).
2. The sand and gravel breaking device of claim 1, wherein: A plurality of rectangular insertion grooves are formed on the circumferential surface of the rotor (12), and a group of plate hammer assemblies are arranged in each rectangular insertion groove. The inner wall of the rotor (12) is provided with an insertion hole matched with the guide rod (21), and the guide rod (21) is inserted into the insertion hole.
3. The sand and gravel breaking device of claim 1, wherein: The detachable unit (20) forms a rectangular block structure, and the height of the detachable unit (20) is greater than the depth of the rectangular insertion groove.
4. The sand and gravel breaking device of claim 1, wherein: The guide rod (21) forms a cylindrical structure, and the adjusting channel (22) forms a rectangular groove in cross section, and the width of the adjusting channel (22) is equal to the diameter of the guide rod (21).
5. The sand and gravel breaking device of claim 1, wherein: The limiting protrusion (24) is integrally formed with the detachable unit (20), the limiting protrusion (24) forms a rectangular rod structure, the limiting groove (23) is a slot with a rectangular cross section, the height of the limiting groove (23) is greater than the height of the limiting protrusion (24), and the limiting protrusion (24) can slide in the limiting groove (23).
6. The sand and gravel breaking device of claim 1, wherein: The plate hammer assembly further comprises a horizontal groove (32) and a protruding rib (33), the detachable unit (20) is composed of a hammering part (30) and a root part (31), the protruding rib (33) is fixedly connected with the hammering part (30), the horizontal groove (32) is formed on the wall surface of the root part (31), and the protruding rib (33) is inserted into the horizontal groove (32).
7. The sand and gravel breaking device of claim 6, wherein: The protruding rib (33) forms an arc-shaped rod in cross section, and the horizontal groove (32) and the protruding rib (33) are used together.
Citation Information
Patent Citations
A sand and stone crushing device
CN117960303B