Part detection equipment

By designing automated parts inspection equipment and using transfer components and CCD industrial cameras to perform six-sided inspection of parts, the problem of missed inspections and incorrect inspections during manual inspections has been solved, achieving efficient and accurate parts quality control.

CN223454635UActive Publication Date: 2025-10-21FINEPLAS AUTOMOTIVE PARTS TECH HUIZHOU CO LTD
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Patent Information

Application Number
CN202423280363.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-30
Publication Date
2025-10-21
Estimated Expiration
2034-12-30

AI Technical Summary

Technical Problem

In the existing technology, component inspection relies on manual visual observation, which can easily lead to missed inspections and false inspections, especially for subtle defective spots that are difficult to find, thus affecting component quality.

Method used

A parts inspection equipment was designed, including loading, inspection and receiving mechanisms. Automated inspection was achieved using a conveying component, an inspection component and a good-product unloading component. A CCD industrial camera was used to accurately inspect the six surfaces of the parts, and good and defective parts were processed through an automated process.

Benefits of technology

It realizes the automation process of parts inspection, reduces labor costs, reduces the risk of missed inspections and wrong inspections, and improves inspection efficiency and accuracy.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses part detection equipment. The part detection equipment comprises a feeding mechanism; the detection mechanism comprises a supporting frame, a conveying assembly, a plurality of detection assemblies and a non-defective product discharging assembly, the conveying assembly, the detection assemblies and the non-defective product discharging assembly are arranged on the supporting frame, the supporting frame is adjacent to the feeding mechanism, the conveying assembly is arranged on the supporting frame, the discharging end of the feeding mechanism communicates with the conveying assembly, and the non-defective product discharging assembly and the detection assemblies are arranged around the conveying assembly; and the material receiving mechanism is arranged adjacent to the supporting frame, and the discharging end of the good product discharging assembly communicates with the material receiving mechanism. Parts are fed to the conveying assembly through the feeding mechanism, the parts are conveyed to the detection assemblies through the conveying assembly to be detected, and then the detected parts are discharged to the collecting mechanism through the good product discharging assembly. Thus, the automatic process of feeding, detecting and collecting of the parts is achieved, manual operation is replaced by the detecting assembly, the labor cost is saved, and meanwhile the missing detection risk and the error detection risk of manual detection are greatly reduced.
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Description

TECHNICAL FIELD

[0001] The utility model relates to part detection technical field, specifically, a part detection equipment. BACKGROUND

[0002] After the production and manufacture of spare parts, in order to guarantee the quality of the spare parts, its appearance needs to be detected, and for the higher requirement of part, it needs to be detected on six faces, the current mode is to rely on artificial naked eye observation, if obvious bad point can be found, but due to long time observation, it will lead to the naked eye fatigue of staff, some not obvious bad point is easy to ignore, and then the situation of missed detection and wrong detection appears, so that the defective spare parts flow into the next link. UTILITARIAN CONTENT

[0003] In view of the deficiency of prior art, the utility model provides a part detection equipment.

[0004] The utility model discloses a part detection equipment, which comprises:

[0005] A feeding mechanism;

[0006] A detection mechanism, which comprises a support frame, a conveying assembly, a plurality of detection assemblies and a good product discharging assembly arranged on the support frame, the support frame is arranged adjacent to the feeding mechanism, the conveying assembly is arranged on the support frame, the discharging end of the feeding mechanism is communicated with the conveying assembly, and the good product discharging assembly is arranged around the conveying assembly with the plurality of detection assemblies.

[0007] A receiving mechanism, which is arranged adjacent to the support frame, and the discharging end of the good product discharging assembly is communicated with the receiving mechanism.

[0008] According to an embodiment of the utility model, the conveying assembly comprises a transmission driving part and a conveying part, the transmission driving part is arranged on the support frame, the conveying part is connected to the output end of the transmission driving part, the discharging end of the feeding mechanism is communicated with the conveying part, and the good product discharging assembly is arranged around the conveying part with the plurality of detection assemblies.

[0009] According to an embodiment of the utility model, the conveying part is made of transparent material.

[0010] According to an embodiment of the utility model, the detection assembly comprises a detection support part and a detection part, the detection support part is arranged on the support frame, the detection part is arranged on the detection support part, and the detection end of the detection part faces the conveying assembly.

[0011] According to an embodiment of the utility model, the good product discharging assembly comprises a discharging part, a blowing support and a blowing part, the discharging part has a discharging channel, the discharging channel is communicated with the receiving mechanism, the blowing support is arranged on the discharging part, the blowing part is arranged on the blowing support, and the blowing end of the blowing part faces the discharging channel.

[0012] According to an embodiment of the utility model, good unloading assembly still includes including feeding support, feeding driving part and feeding spare, feeding support set up in support frame, feeding driving part set up in feeding support, feeding spare connect the output of feeding driving part, and feeding spare between unloading channel and material collecting mechanism.

[0013] According to an embodiment of the utility model, detection mechanism still includes bad unloading assembly and reinspection unloading assembly, bad unloading assembly and reinspection unloading assembly are all set up in support frame, bad unloading assembly is adjacent with good unloading assembly and sets up, reinspection unloading assembly is adjacent with bad unloading assembly and sets up.

[0014] According to an embodiment of the utility model, detection mechanism still includes material blocking spare, material blocking spare sets up in reinspection unloading assembly, and material blocking spare is located in the transmission path of transmission assembly.

[0015] According to an embodiment of the utility model, detection mechanism still includes adjustment assembly, and it includes adjustment support and adjustment spare, adjustment support sets up in support frame, adjustment spare connects adjustment support, and adjustment spare is located in the upper portion of transmission assembly.

[0016] According to an embodiment of the utility model, material collecting mechanism includes material collecting support, material collecting driving part, material collecting bearing spare and multiple material collecting spares, material collecting support is adjacent with support frame and sets up, material collecting driving part sets up in material collecting support, material collecting bearing spare connects the output of material collecting driving part, multiple material collecting spares are distributed in material collecting bearing spare, and the discharge end of good unloading assembly is communicated with material collecting spare.

[0017] The utility model discloses the beneficial effect lies in, through material loading mechanism and feed the spare to transmission assembly, through transmission assembly and feed the spare to each detection assembly and detect, and then have good unloading assembly and feed the spare after detection to material collecting mechanism, so, not only realize the automatic process of the feeding, detection and material collecting of spare, and detection assembly replaces manual operation, saves the manual cost, and also greatly reduces the missed detection and wrong detection risk of manual detection. ACCURACY OF DRAWINGS

[0018] The drawings described herein are intended to provide further understanding of the present application, and form a part of the present application, the illustrative embodiments of the present application and the description thereof are used to explain the present application, and do not constitute improper limitation on the present application. In the drawings:

[0019] Figure 1 It is the schematic diagram of the three-dimensional structure of spare detection equipment;

[0020] Figure 2 It is another schematic diagram of the three-dimensional structure of spare detection equipment;

[0021] Figure 3 isometric view of the detecting mechanism;

[0022] Figure 4 isometric view of the detecting mechanism;

[0023] Figure 5 isometric view of the feeding support, the feeding driving member and the feeding member;

[0024] Figure 6 isometric view of the collecting mechanism.

[0025] BRIEF DESCRIPTION OF DRAWINGS

[0026] 1. the feeding mechanism;

[0027] 2. the detecting mechanism; 21, the support frame; 22, the conveying assembly; 221, the conveying driving member; 222, the conveying member; 23, the detecting assembly; 231, the detecting support member; 232, the detecting member; 24, the good product discharging assembly; 241, the discharging member; 2411, the discharging passage; 242, the blowing support frame; 243, the blowing member; 244, the feeding support frame; 245, the feeding driving member; 246, the feeding member; 25, the defective product discharging assembly; 26, the re-inspecting discharging assembly; 27, the blocking member; 28, the adjusting assembly; 281, the adjusting support frame; 282, the adjusting member;

[0028] 3. the collecting mechanism; 31, the collecting support frame; 32, the collecting driving member; 33, the collecting bearing member; 34, the collecting member; 35, the leakage preventing member. DETAILED DESCRIPTION

[0029] Embodiments of the present application will be described below with reference to the drawings. For the purpose of clearness, many practical details will be described in the following description. However, it should be understood that these practical details are not intended to limit the present application. That is, in some embodiments of the present application, these practical details are not necessary. In addition, for the purpose of simplifying the drawings, some conventional structures and components will be shown in the drawings in a simplified schematic manner.

[0030] In addition, the description of "first", "second" and the like in the present application is only for the purpose of description, and does not mean to particularly indicate the order or sequence, nor to limit the present application, but only to distinguish the components or operations described by the same technical terms, and cannot be understood as indicating or implying the relative importance of the indicated technical features or implicitly indicating the number of the indicated technical features. Therefore, the features limited by "first" and "second" can explicitly or implicitly include at least one of the features. In addition, the technical solutions of each embodiment can be combined with each other, but it must be based on the realization of the ordinary skilled in the art, when the combination of technical solutions appears contradictory or unachievable, it should be considered that the combination of technical solutions does not exist, nor in the protection scope required by the present application.

[0031] As shown in Figure 1 and Figure 2 , Figure 1 is a schematic view of the three-dimensional structure of the part detection equipment; Figure 2 is another schematic view of the three-dimensional structure of the part detection equipment. The part detection equipment comprises a feeding mechanism 1, a detection mechanism 2 and a collecting mechanism 3, which are arranged in sequence. The feeding mechanism 1 is used for feeding parts, and the discharge end of the feeding mechanism 1 is communicated with the detection mechanism 2. The detection mechanism 2 detects the parts, and if the detected parts are good products, they are sent to the collecting mechanism 3 from the discharge end of the detection mechanism 2, and are collected by the collecting mechanism 3. Specifically, the feeding mechanism 1 is a conventional vibrating disc feeding device, which is a prior art and will not be described in detail here.

[0032] It should be noted that the area of the part to be detected in the present embodiment is six faces, i.e. front, back, top, bottom, left and right six faces, and the detection mechanism 2 detects the six faces one by one.

[0033] Further referring to Figure 3 , Figure 4 and Figure 5 , Figure 3 is a schematic view of the three-dimensional structure of the detection mechanism 2; Figure 4 is a schematic view of the three-dimensional structure of the detection mechanism 2; Figure 5Fig. 8 is a schematic view of the feeding support 244, the feeding driving member 245 and the feeding member 246. The detection mechanism 2 comprises a support frame 21, a conveying assembly 22, a plurality of detection assemblies 23 and a good product discharging assembly 24. The support frame 21 is arranged adjacent to the feeding mechanism 1. The conveying assembly 22 is arranged on the support frame 21. The plurality of detection assemblies 23 and the good product discharging assembly 24 are distributed around the conveying assembly 22. The discharging end of the good product discharging assembly 24 is in communication with the collecting mechanism 3. In a specific application, the conveying assembly 22 comprises a conveying driving member 221 and a conveying member 222. The conveying driving member 221 is arranged on the support frame 21. The conveying member 222 is connected to the output end of the conveying driving member. The plurality of detection assemblies 23 and the good product discharging assembly 24 are distributed around the conveying member 222. In use, the feeding end of the feeding mechanism 1 sends the parts to the conveying member 222. The conveying member 222 is driven to rotate by the conveying driving member 221. Then, the parts on the conveying member 222 are sent to the detection assemblies 23 for detection and then to the good product discharging assembly 24 for discharging. Specifically, the conveying member 222 is made of transparent material, such as glass, so as to facilitate the detection of the lower part of the parts.

[0034] The detection assembly 23 comprises a detection support 231 and a detection member 232. The detection support 231 is arranged on the support frame 21. The detection member 232 is arranged on the detection support 231. Specifically, the detection support 231 can be adjusted in up-down, front-back or rotation angle by using the existing adjustment structure, so that the detection end of the detection member 232 is more accurate to the parts on the conveying member 222. The detection member 232 in the embodiment is a CCD industrial camera.

[0035] Further, since the six surfaces of the parts need to be detected, there are six detection assemblies 23 in the embodiment. Five of the detection assemblies 23 are distributed around the conveying member 222. The detection member 232 of the other detection assembly 23 is located at the upper part of the center of the conveying member 222. The detection ends of the detection members 232 in the six detection assemblies 23 correspond to different surfaces of the parts according to the requirements. When the conveying member 222 drives the parts to rotate to different detection members 232, the detection member 232 at the corresponding position detects the corresponding side surface of the parts by taking pictures. The structure of each detection assembly 23 is the same in the embodiment, only the direction of the detection end of the detection member 232 is different. Therefore, each detection assembly 23 is not described in detail.

[0036] The good product discharging assembly 24 comprises a discharging piece 241, a blowing support 242 and a blowing piece 243. The discharging piece 241 is arranged on the support frame 21. The blowing support 242 is arranged on the discharging piece 241. The blowing piece 243 is arranged on the blowing support 242. The blowing end of the blowing piece 243 faces the discharging piece 241. In a specific application, the discharging piece 241 has a discharging passage 2411 (i.e. a hollow structure). The discharging passage 2411 is in communication with the collecting mechanism 3. When the part is determined to be a good product after passing through the detection of the six detection pieces 232, the conveying piece 222 drives the part to rotate to the position of the discharging piece 241. The blowing piece 243 works and blows gas from the blowing end thereof. The gas pushes the part to the discharging passage 2411. The part is sent to the collecting mechanism 3 through the discharging passage 2411. Further, the good product discharging assembly 24 further comprises a feeding support 244, a feeding driving piece 245 and a feeding piece 246. The feeding support 244 is arranged on the support frame 21. In this embodiment, the lower layer of the support frame 21 has a space. The space is shielded by a baffle. The feeding support 244 is located in the space of the lower layer of the support frame 21. The feeding driving piece 245 is arranged on the feeding support 244. The feeding piece 246 is arranged on the feeding support 244. The feeding piece 246 is connected to the output end of the feeding driving piece 245. The feeding piece 246 is located between the discharging piece 241 and the collecting mechanism 3. That is, the discharging passage 2411 of the discharging piece 241 sends the part to the feeding piece 246. The feeding piece 246 sends the part to the collecting mechanism 3. In this embodiment, the feeding piece 246 is a conventional conveying belt structure. The feeding driving piece 245 is a motor.

[0037] Further, the detection mechanism 2 further comprises a defective product discharging assembly 2524 and a re-inspection discharging assembly 26, wherein the defective product discharging assembly 2524 and the re-inspection discharging assembly 26 are arranged on the support frame 21, the defective product discharging assembly 2524 is arranged adjacent to the good product discharging assembly 24, and the re-inspection discharging assembly 26 is arranged adjacent to the defective product discharging assembly 2524; in use, when a part is determined to be a defective product, the conveying member 222 will send the part to the defective product discharging assembly 2524, and the part will be discharged by the defective product discharging assembly 2524; similarly, when a part is determined to be in need of re-inspection, the conveying member 222 will send the part to the re-inspection discharging assembly 26, and the part will be discharged by the re-inspection discharging assembly 26. Specifically, the defective product discharging assembly 2524 and the re-inspection discharging assembly 26 have the same structure as the good product discharging assembly 24. Further, the detection mechanism 2 further comprises a blocking member 27, wherein the blocking member 27 is arranged on the re-inspection discharging assembly 26, and the blocking member 27 is located on the conveying path of the conveying member 222, but there is a gap between the blocking member 27 and the conveying member 222, which is not enough for a part to pass through, so as to prevent a part from being conveyed back to the detection station without being discharged. Preferably, the detection mechanism 2 further comprises an adjusting assembly 28, wherein the adjusting assembly 28 is arranged on the support frame 21 and is adjacent to the discharging end of the feeding mechanism 1, so as to adjust the position of the part conveyed by the feeding mechanism 1 before the part enters the detection assembly 23 for detection. The adjusting assembly 28 comprises an adjusting support 281 and an adjusting member 282, wherein the adjusting support 281 is arranged on the support frame 21, and the adjusting member 282 is arranged on the adjusting support 281 and located on the conveying path of the conveying member 222, and there is a gap between the adjusting member 282 and the conveying member 222 to avoid interference with the rotation of the conveying member. In the embodiment, one side of the adjusting member 282 is an arc surface, and after the feeding mechanism 1 feeds a part to the conveying member 222, the part first contacts the arc surface of the adjusting member 282, and then the part is adjusted to the designated position by the arc surface.

[0038] Further referring to Figure 6 together with Figure 6A schematic view of a three-dimensional structure of the material collecting mechanism 3. The material collecting mechanism 3 comprises a material collecting support 31, a material collecting driving member 32, a material collecting bearing member 33, and a material collecting member 34. The material collecting support 31 is arranged adjacent to the support frame 21. The material collecting driving member 32 is arranged in the material collecting support 31. The material collecting bearing member 33 is connected to the output end of the material collecting driving member 32. The material collecting member 34 is located on the material collecting bearing member 33. Meanwhile, the material collecting member 34 is in communication with the material discharging passage 2411 of the material discharging member 241, or the material collecting member 34 is in communication with the material feeding member 246, that is, the parts can be dropped into the material collecting member 34 from the material discharging passage 2411, or the parts can be fed into the material collecting member 34 by the material feeding member 246. In use, the material collecting member 34 is in the shape of a barrel and is used to collect the parts in the compartments. The number of the material collecting members 34 is multiple. When one material collecting member 34 is full of the parts, the material collecting driving member 32 drives the material collecting bearing member 33 to rotate, so that another empty material collecting member 34 is rotated to the corresponding position and collects the parts. Further, the material collecting mechanism 3 further comprises a leakage preventing member 35. The leakage preventing member 35 is clamped between the inner wall surface of the material collecting support 31 and the outer wall surface of the material collecting member 34, so as to avoid the problem that the parts falling outside the material collecting member 34 are not easy to handle and are ignored.

[0039] In summary, the parts are fed to the conveying assembly 22 by the feeding mechanism 1, the parts are fed to each detection assembly 23 by the conveying assembly 22 for detection, and the good parts are discharged to the material collecting mechanism 3 by the good part discharging assembly 24. In this way, the automatic process of feeding, detecting, and collecting the parts is realized, the detection assembly 23 replaces manual operation, the labor cost is saved, and the risk of missed detection and wrong detection in manual detection is greatly reduced.

[0040] The above merely describes the embodiments of the present application and is not used to limit the present application. The present application can be variously changed and modified by those skilled in the art. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present application shall be included in the scope of the claims of the present application.

Claims

1. A part inspection apparatus, characterized by, The utility model relates to a kind of automatic detection and sorting device for product, including: Feeding mechanism (1); Detection mechanism (2), it includes support frame (21) and is arranged in the transmission assembly (22) of support frame (21), multiple detection assemblies (23) and good product unloading assembly (24), the support frame (21) is adjacently arranged with the feeding mechanism (1), the transmission assembly (22) is arranged in the support frame (21), and the discharge end of the feeding mechanism (1) is communicated with the transmission assembly (22), the good product unloading assembly (24) is arranged with multiple detection assemblies (23) around the transmission assembly (22);And Material receiving mechanism (3) is adjacently arranged with the support frame (21), and the discharge end of the good product unloading assembly (24) is communicated with the material receiving mechanism (3).

2. The part inspection apparatus of claim 1, wherein The transmission assembly (22) includes transmission driving part (221) and conveying part (222), the transmission driving part (221) is arranged in the support frame (21), the conveying part (222) is connected the output end of the transmission driving part (221), the discharge end of the feeding mechanism (1) is communicated with the conveying part (222), the good product unloading assembly (24) is arranged with multiple detection assemblies (23) around the conveying part (222).

3. The part inspection apparatus of claim 2, wherein The conveying part (222) is made of transparent material.

4. The part inspection apparatus of claim 1, wherein The detection assembly (23) includes detection support (231) and detection piece (232), the detection support (231) is arranged in the support frame (21), the detection piece (232) is arranged in the detection support (231), and the detection end of the detection piece (232) is towards the transmission assembly (22).

5. The part inspection apparatus of claim 1, wherein The good product unloading assembly (24) includes unloading piece (241), blowing material support (242) and blowing material piece (243), the unloading piece (241) has unloading passage (2411), the unloading passage (2411) is communicated with the material receiving mechanism (3), the blowing material support (242) is arranged in the unloading piece (241), the blowing material piece (243) is arranged in the blowing material support (242), and the blowing end of the blowing material piece (243) is towards the unloading passage (2411).

6. The part inspection apparatus of claim 5, wherein The good product unloading assembly (24) includes feeding support (244), feeding driving part (245) and feeding piece (246), the feeding support (244) is arranged in the support frame (21), the feeding driving part (245) is arranged in the feeding support (244), the feeding piece (246) is connected the output end of the feeding driving part (245), and the feeding piece (246) is between the unloading passage (2411) and the material receiving mechanism (3).

7. The part inspection apparatus according to any one of claims 1 to 6, characterized by The detection mechanism (2) further comprises a defective product discharging assembly (25) and a re-inspection discharging assembly (26), both of which are arranged on the support frame (21), the defective product discharging assembly (25) is arranged adjacent to the good product discharging assembly (24), and the re-inspection discharging assembly (26) is arranged adjacent to the defective product discharging assembly (25).

8. The part inspection apparatus of claim 7, wherein The detection mechanism (2) further comprises a material blocking piece (27), which is arranged on the re-inspection discharging assembly (26) and located on the conveying path of the conveying assembly (22).

9. The part inspection apparatus of any of claims 1-6, wherein The detection mechanism (2) further comprises an adjusting assembly (28), which comprises an adjusting support (281) and an adjusting piece (282), the adjusting support (281) is arranged on the support frame (21), and the adjusting piece (282) is connected to the adjusting support (281) and located on the upper part of the conveying assembly (22).

10. The part inspection apparatus of any of claims 1-6, wherein The material collecting mechanism (3) comprises a material collecting support (31), a material collecting driving piece (32), a material collecting bearing piece (33), and a plurality of material collecting pieces (34), the material collecting support (31) is arranged adjacent to the support frame (21), the material collecting driving piece (32) is arranged on the material collecting support (31), the material collecting bearing piece (33) is connected to the output end of the material collecting driving piece (32), a plurality of the material collecting pieces (34) are distributed on the material collecting bearing piece (33) at intervals, and the discharging end of the good product discharging assembly (24) is in communication with the material collecting pieces (34).