High-altitude pipeline cleaning device

By designing a high-altitude pipeline cleaning device, which uses a vacuum head and a drive motor to drive a ball screw to achieve automatic cleaning of pipeline dust, the problem of high labor intensity and safety hazards caused by dust accumulation in high-altitude pipelines has been solved, and the cleaning efficiency and site cleanliness have been improved.

CN223454753UActive Publication Date: 2025-10-21CHINA TOBACCO HENAN IND CO LTD
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Patent Information

Application Number
CN202422666160.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-01
Publication Date
2025-10-21
Estimated Expiration
2034-11-01

AI Technical Summary

Technical Problem

In the existing technology, high-altitude pipelines are seriously dusty, and manual cleaning is labor-intensive, inefficient, and poses safety hazards.

Method used

A high-altitude pipeline cleaning device was designed, including a support plate, a cleaning component, and a fixing component. Dust in the pipeline is sucked out through a suction head and a suction hose. The suction head moves linearly by a ball screw driven by a drive motor. A dust collector collects the dust. The fixing component ensures stable installation of the device.

Benefits of technology

It reduces the labor intensity of operators, improves cleaning efficiency, improves site cleanliness, and avoids the safety hazards of manual cleaning.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a high-altitude pipeline cleaning device which comprises a supporting plate, a cleaning assembly and a fixing assembly. The fixing assemblies are connected with the two ends of the supporting plate correspondingly, the fixing assemblies are fixed to the pipeline, and the supporting plate is located above the pipeline; the cleaning assembly comprises a connecting support, a dust collection head and a dust collection hose, the connecting support is in sliding connection with the supporting plate, the connecting support is connected with the dust collection head, and the dust collection hose communicates with the dust collection head. During use, an operator starts the cleaning assembly to enable the dust collection hose to have negative pressure, so that the dust collection head is in a negative pressure state to suck dust accumulated on a pipeline; meanwhile, the connecting bracket is controlled to move on the supporting plate, so that all dust at the top of the pipeline can be cleaned, the labor intensity of operators is reduced, the cleaning efficiency is improved, the field cleanliness is improved, and the problem of potential safety hazards caused by manual cleaning of the dust at the top of the pipeline in the prior art is solved.
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Description

TECHNICAL FIELD

[0001] The utility model relates to pipeline cleaning technical field more particularly, relate to a high altitude pipeline cleaning device. BACKGROUND

[0002] In the process of tobacco production, raw materials such as tobacco, water and steam are often transported through pipelines, in order to save space utilization, the pipeline is usually arranged on the inner top of the workshop, a large amount of smoke and dust is generated in the process of tobacco production, which is easy to fly and finally falls on the outer surface of the high altitude pipeline, especially the top of the outer surface of the high altitude pipeline, which finally leads to serious dust accumulation of the pipeline.

[0003] If the dust on the pipeline is not cleaned in time, it is easy to breed various harmful insects and deteriorate sundries, once it falls into the tobacco material, it will cause quality accidents, affect product quality and raw material waste, and cause economic loss and reputation decline to the enterprise.

[0004] At present, the dust on the pipeline is cleaned manually, manual cleaning has high labor intensity, low efficiency, and high-altitude operation and great personal safety hazards.

[0005] Therefore, how to provide a high altitude pipeline cleaning device becomes a technical problem to be solved in the art. UTILITY MODEL CONTENT

[0006] One object of the utility model is to provide a new technical scheme of a high altitude pipeline cleaning device.

[0007] According to the first aspect of the utility model, a high altitude pipeline cleaning device is provided, comprising: a support plate, a cleaning assembly and a fixing assembly;

[0008] The fixing assembly is connected with both ends of the support plate respectively, and the fixing assembly is fixed on the pipeline, and the support plate is located above the pipeline;

[0009] The cleaning assembly comprises a connecting bracket, a dust suction head and a dust suction hose, the connecting bracket is slidably connected with the support plate, the connecting bracket is connected with the dust suction head, and the dust suction hose is communicated with the dust suction head.

[0010] Optionally, a plurality of dust suction ports are arranged on the dust suction head, and the plurality of dust suction ports are uniformly and interval arranged along the bottom of the dust suction head.

[0011] Optionally, the bottom of the dust suction head is in arc structure.

[0012] Optionally, the bottom of the support plate is provided with a sliding rail;

[0013] The cleaning assembly further comprises a sliding block and a ball screw, the sliding block is in sliding connection with the sliding rail, and the ball screw penetrates through the sliding block and is in threaded connection with the sliding block.

[0014] Optionally, the cleaning assembly further comprises a driving motor, an output shaft of the driving motor is connected with the ball screw.

[0015] Optionally, the cleaning assembly further comprises a dust collector, the dust collector is in communication with the dust collection hose.

[0016] Optionally, the fixing assembly comprises a fixing rod, an upper clamp and a lower clamp, a first end of the fixing rod is connected with the upper clamp, a second end of the fixing rod is connected with the support plate, the upper clamp and the lower clamp are sleeved on the pipeline, and two ends of the upper clamp and two ends of the lower clamp are connected.

[0017] Optionally, the two ends of the upper clamp are provided with first connecting plates, the two ends of the lower clamp are provided with second connecting plates, and the first connecting plates and the second connecting plates are respectively provided with first mounting holes and second mounting holes, and fastening bolts are respectively penetrated through the first mounting holes and the second mounting holes, so that the upper clamp and the lower clamp are fixed.

[0018] The utility model discloses the beneficial effect lies in:

[0019] The utility model discloses a fixing assembly is connected with the both ends of support plate respectively, and the fixing assembly is fixed on the pipeline, and the support plate is located the upper of pipeline, and make the connecting support with the support plate sliding connection, and the connecting support is connected with the dust collection head, and the dust collection hose is communicated with the dust collection head. When using, the operator starts the cleaning assembly, makes the dust collection hose negative pressure, and then makes the dust collection head in the negative pressure state and sucks the dust accumulated on the pipeline, simultaneously, the connecting support is controlled and moves on the support plate, so that the dust on the top of the pipeline can be cleaned completely, reduces the labor intensity of the operator, improves the cleaning efficiency, improves the on -the -spot neatness, and avoids the safety hidden danger of the manual cleaning dust on the top of the pipeline in the prior art.

[0020] Other features of the utility model and its advantages will become clear from the following detailed description of exemplary embodiments of the utility model with reference to the accompanying drawings. BRIEF DESCRIPTION OF DRAWINGS

[0021] The accompanying drawings incorporated in and forming a part of the specification illustrate embodiments of the utility model and, together with the description, serve to explain the principles of the utility model.

[0022] Figure 1 It is the structure diagram of high altitude pipeline cleaning device of the utility model;

[0023] Figure 2 is a structure diagram of the dust suction head of the utility model;

[0024] Figure 3 is a structure diagram of the connection of the slide rail and the sliding block of the utility model;

[0025] Figure 4 is a structure diagram of the fixing assembly of the utility model.

[0026] In the drawing, the following are indicated: 1, support plate; 2, cleaning assembly; 21, connecting support; 22, dust suction head; 23, dust suction hose; 24, dust suction port; 25, sliding block; 26, ball screw; 27, driving motor; 28, dust collector; 3, fixing assembly; 31, fixing rod; 32, upper clamp; 33, lower clamp; 34, first connecting plate; 35, second connecting plate; 4, slide rail; 5, pipeline. DETAILED DESCRIPTION

[0027] Various exemplary embodiments of the present utility model will now be described in detail with reference to the drawings. It should be noted that the relative arrangement, numerical expressions, and values of the components and steps set forth in these embodiments do not limit the scope of the present utility model unless specifically stated otherwise.

[0028] The following description of at least one exemplary embodiment is merely exemplary in nature and is in no way intended to limit the present utility model and its application or uses.

[0029] Techniques, methods, and apparatus known to those of ordinary skill in the relevant art can not be discussed in detail herein, but should be considered as part of the specification in appropriate circumstances.

[0030] In all examples shown and discussed herein, any specific values should be interpreted as merely exemplary and not as a limitation. Thus, other examples of the exemplary embodiments can have different values.

[0031] As Figures 1 to 4 shown in the drawings, the utility model embodiment provides a high-altitude pipeline cleaning device, including: support plate 1, cleaning assembly 2 and fixing assembly 3.

[0032] Fixing assembly 3 is connected with both ends of support plate 1 respectively, and fixing assembly 3 is fixed on pipeline 5, and support plate 1 is located above pipeline 5.

[0033] Cleaning assembly 2 includes connecting support 21, dust suction head 22 and dust suction hose 23, connecting support 21 is slidably connected with support plate 1, connecting support 21 is connected with dust suction head 22, and dust suction hose 23 is communicated with dust suction head 22.

[0034] In use, the operator starts the cleaning assembly 2, so that the dust suction hose 23 is under negative pressure, and the dust suction head 22 is under negative pressure, thereby sucking the dust accumulated on the pipeline 5; meanwhile, the connecting support 21 is controlled to move on the supporting plate 1, so that all the dust on the top of the pipeline 5 can be cleaned, and the cleaning time can be greatly shortened.

[0035] The utility model discloses a fixing assembly 3 is connected with the both ends of supporting plate 1 respectively, and fixing assembly 3 is fixed on the pipeline 5, and supporting plate 1 is located above the pipeline 5, and connecting support 21 is slidably connected with supporting plate 1, connecting support 21 is connected with dust suction head 22, and dust suction hose 23 is communicated with dust suction head 22.

[0036] In an embodiment of the high-altitude pipeline cleaning device, as shown in Figure 2 A plurality of dust suction ports 24 are arranged on the bottom of the dust suction head 22.

[0037] Specifically, the dust suction port 24 is threadedly connected with the dust suction head 22, so that different sizes of dust suction ports 24 can be replaced, and different sizes of pipelines 5 can be cleaned.

[0038] The plurality of dust suction ports 24 are arranged on the bottom of the dust suction head 22, and the plurality of dust suction ports 24 can cover the top of the pipeline 5, so that the cleaning efficiency of the pipeline 5 can be improved.

[0039] In an embodiment of the high-altitude pipeline cleaning device, as shown in Figures 1 to 2 The bottom of the dust suction head 22 is in an arc shape, so that the dust suction head 22 can be attached to the outer surface of the pipeline 5, and the cleaning effect can be further improved.

[0040] In an embodiment of the high-altitude pipeline cleaning device, as shown in Figure 3 The bottom of the supporting plate 1 is provided with a sliding rail 4.

[0041] The cleaning assembly 2 further comprises a sliding block 25 and a ball screw 26, the sliding block 25 is slidably connected with the sliding rail 4, and the ball screw 26 penetrates through the sliding block 25 and is threadedly connected with the sliding block 25.

[0042] Specifically, the ball screw 26 is located in the middle of the slide rail 4. The connecting bracket 21 is connected with the sliding block 25, and the sliding block 25 is connected with the sliding block 25 in a welding manner.

[0043] The utility model discloses a sliding block 25 and slide rail 4 are connected, and the ball screw 26 is connected with the sliding block 25 in a threaded mode, and when working, the ball screw 26 is rotated clockwise or counterclockwise, and then the sliding block 25 is moved to the left or right, so that the dust suction head 22 and the dust suction hose 23 are moved, and the dust accumulated on the pipeline 5 is sucked clean.

[0044] In one embodiment of the high-altitude pipeline cleaning device of the utility model, as shown in Figure 1 The output shaft of the driving motor 27 is connected with the ball screw 26, and the ball screw 26 is driven to rotate by the driving motor 27, so that the linear reciprocating movement of the dust suction head 22 is realized, and the working efficiency is further improved.

[0045] The utility model discloses a sliding block 25 and slide rail 4 are connected, and the ball screw 26 is connected with the sliding block 25 in a threaded mode, and when working, the ball screw 26 is rotated clockwise or counterclockwise, and then the sliding block 25 is moved to the left or right, so that the dust suction head 22 and the dust suction hose 23 are moved, and the dust accumulated on the pipeline 5 is sucked clean.

[0046] In one embodiment of the high-altitude pipeline cleaning device of the utility model, the cleaning assembly 2 further includes a dust collector 28, and the dust collector 28 is communicated with the dust suction hose 23.

[0047] Further, the high-altitude pipeline cleaning device of the utility model further includes a controller, and the controller is electrically connected with the dust collector 28 and the driving motor 27 respectively. The operator can set the cleaning period through the controller, and the cleaning period includes the cleaning interval time and the single cleaning time length.

[0048] When the cleaning interval time specified by the cleaning period is reached, the controller controls the dust collector 28 and the driving motor 27 to start, the driving motor 27 rotates the ball screw 26 clockwise or counterclockwise, and then drives the sliding block 25 to move to the left or right; at the same time, the dust collector 28 is started, and the dust suction hose 23 is provided with negative pressure, so that the dust suction head 22 is in a negative pressure state and the dust accumulated on the pipeline 5 is sucked, and the dust is separated from the outer surface of the pipeline 5 under the action of negative pressure and enters the dust collector 28 through the dust suction hose 23, the operator regularly cleans the dust collector 28, improves the neatness degree of the production site, reduces the labor intensity and safety hidden danger of the operator, and improves the production efficiency.

[0049] In one embodiment of the high-altitude pipeline cleaning device of the utility model, as shown in Figures 1 to 4As shown, the fixing assembly 3 comprises a fixing rod 31, an upper clamp 32 and a lower clamp 33, the first end of the fixing rod 31 is connected with the upper clamp 32, the second end of the fixing rod 31 is connected with the support plate 1, the upper clamp 32 and the lower clamp 33 are both sleeved on the pipeline 5, and the two ends of the upper clamp 32 and the two ends of the lower clamp 33 are connected.

[0050] Specifically, the sliding rail 4 is provided with a threaded hole, and the sliding rail 4 is installed on the fixing rod 31 through a screw.

[0051] The first end of the fixing rod 31 is connected with the upper clamp 32, the second end of the fixing rod 31 is connected with the support plate 1, the upper clamp 32 and the lower clamp 33 are both sleeved on the pipeline 5, and the two ends of the upper clamp 32 and the two ends of the lower clamp 33 are connected, the upper clamp 32 and the lower clamp 33 are buckled, and the fixing rod 31 provides support and fixing effect for the support plate 1, thereby ensuring the stability of the support plate 1 installed on the pipeline 5.

[0052] In one embodiment of the high-altitude pipeline cleaning device of the utility model, as shown in Figure 4 The two ends of the upper clamp 32 are provided with a first connecting plate 34, the two ends of the lower clamp 33 are provided with a second connecting plate 35, the first connecting plate 34 and the second connecting plate 35 are respectively provided with a first mounting hole and a second mounting hole, and a fastening bolt is respectively penetrated through the first mounting hole and the second mounting hole, so that the upper clamp 32 and the lower clamp 33 are fixed.

[0053] The first connecting plate 34 and the second connecting plate 35 are respectively provided with a first mounting hole and a second mounting hole, a fastening bolt is respectively penetrated through the first mounting hole and the second mounting hole, so that the upper clamp 32 and the lower clamp 33 are fixed, thereby facilitating the installation and disassembly of the upper clamp 32 and the lower clamp 33, and effectively reducing the labor intensity of the operator.

[0054] Although some specific embodiments of the utility model have been described in detail through examples, those skilled in the art should understand that the above examples are only for illustration, and are not intended to limit the scope of the utility model. Those skilled in the art should understand that the above embodiments can be modified without departing from the scope and spirit of the utility model. The scope of the utility model is defined by the appended claims.

Claims

1. An aerial duct cleaning device, characterized by, The utility model relates to a pipeline cleaning device, including: Supporting plate, cleaning assembly and fixed assembly; The fixed assembly is connected with both ends of the supporting plate respectively, and the fixed assembly is fixed on the pipeline, and the supporting plate is located above the pipeline; The cleaning assembly includes connecting support, dust collection head and dust collection hose, the connecting support is slidably connected with the supporting plate, the connecting support is connected with the dust collection head, and the dust collection hose is communicated with the dust collection head.

2. The high-rise duct cleaning apparatus of claim 1, wherein, A plurality of dust collection nozzles are arranged on the dust collection head, and the plurality of dust collection nozzles are uniformly and spacedly arranged along the bottom of the dust collection head.

3. The high-rise duct cleaning apparatus of claim 1, wherein, The bottom of the dust collection head is of arc structure.

4. The high-rise pipeline cleaning device of claim 1, wherein, The bottom of the supporting plate is provided with sliding rails; The cleaning assembly further includes sliding block and ball screw, the sliding block is slidably connected with the sliding rail, the ball screw penetrates the sliding block and is threadedly connected with the sliding block.

5. The high-rise duct cleaning apparatus of claim 4, wherein, The cleaning assembly further includes driving motor, and the output shaft of the driving motor is connected with the ball screw.

6. The high-rise duct cleaning apparatus of claim 1, wherein, The cleaning assembly further includes dust collector, and the dust collector is communicated with the dust collection hose.

7. The high-rise duct cleaning apparatus of claim 1, wherein, The fixed assembly includes fixed rod, upper clamp and lower clamp, the first end of the fixed rod is connected with the upper clamp, the second end of the fixed rod is connected with the supporting plate, the upper clamp and the lower clamp are sleeved on the pipeline, and the two ends of the upper clamp and the two ends of the lower clamp are connected.

8. The high-rise duct cleaning apparatus of claim 7, wherein, The two ends of the upper clamp are provided with first connecting plates, the two ends of the lower clamp are provided with second connecting plates, the first connecting plates and the second connecting plates are respectively provided with first mounting holes and second mounting holes, and fastening bolts are respectively penetrated through the first mounting holes and the second mounting holes to fix the upper clamp and the lower clamp.