Leveling device for automobile steel plate plane technology

By introducing detection mechanisms and intelligent control systems into the automobile steel plate leveling device, the safety hazard of accidental involvement of workers is resolved and safe production is guaranteed.

CN223454860UActive Publication Date: 2025-10-21SICHUAN CHENGDE MACHINERY
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Patent Information

Application Number
CN202422883196.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-26
Publication Date
2025-10-21
Estimated Expiration
2034-11-26

AI Technical Summary

Technical Problem

Existing automobile steel plate leveling devices lack a protective structure at the steel plate input position, which may cause workers' clothes or gloves to be accidentally caught in the steel plate, resulting in mechanical injuries.

Method used

A leveling device including a detection mechanism was designed, equipped with an infrared temperature sensor and an infrared distance sensor. It can shut down the equipment in time when a worker's body part is accidentally involved, and avoid mechanical injuries through an electric telescopic rod and an intelligent controller.

Benefits of technology

It can realize timely shutdown of equipment when workers are accidentally involved, avoid mechanical injuries and ensure safe production.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223454860U_ABST
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Abstract

The utility model relates to the technical field of automobile steel plate leveling, and discloses a leveling device for an automobile steel plate plane process, which comprises a working box, and two electric hydraulic telescopic rods are arranged in the working box. According to the leveling device for the automobile steel plate plane process, by arranging the detection mechanism, when a steel plate needs to be leveled, the steel plate is put into the top of the input roller conveyor and pushed into the detection box, and after fingers of a worker are accidentally drawn into the detection box, an internal infrared temperature sensor detects that the device is directly shut down through an intelligent controller; the infrared distance sensor can enable the electric telescopic rod to stretch out by a certain appropriate distance according to the measured distance, so that the isolation plate is only higher than the steel plate, an object is prevented from being clamped in, and when the two hands of a worker cannot pull out the steel plate, the worker can still call a shutdown command, and after the microphone receives the shutdown command, the equipment is forcibly shut down through the intelligent controller. And the equipment can be closed in time after the body part of a worker is accidentally rolled in, so that mechanical injury is avoided.
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Description

TECHNICAL FIELD

[0001] The utility model relates to the technical field of automobile steel plate leveling technology, in particular to a leveling device for automobile steel plate plane technology. BACKGROUND

[0002] Automobile plate refers to automobile steel plate, and is divided into hot-rolled steel plate, cold-rolled steel plate and coated steel plate according to production process characteristics, and automobile steel plate leveling refers to correcting metal plate through specific equipment and process to ensure flatness and quality, with the continuous development of automobile steel plate plane technology leveling, various leveling devices appear, such as a leveling device for automobile steel plate plane technology.

[0003] Through retrieval, a steel plate leveling mechanism in patent No. CN202123200111.1 Chinese utility model patent comprises a rack, an upper roller shaft and a lower roller shaft installed on the rack, characterized in that: it further comprises an upper top wheel set and a lower top wheel set; the lower top wheel set is fixed on the rack and located below the lower roller shaft and corresponds to the middle part of the lower roller shaft to support the middle part of the lower roller shaft; the upper top wheel set is installed on the rack in a lifting manner and located above the upper roller shaft and corresponds to the middle part of the upper roller shaft to support the middle part of the upper roller shaft, although the device can support the middle part of the upper roller shaft through the upper top wheel set and support the middle part of the lower roller shaft through the lower top wheel set to avoid the middle deformation problem of the upper roller shaft or the lower roller shaft due to the long length and improve the accuracy of steel plate leveling, but no protection structure is arranged at the input position of the steel plate, and the worker may accidentally hang clothes on the edge of the steel plate or press gloves under the steel plate when placing the steel plate, which cannot be pulled out in the first time to cause mechanical injury to the worker's body, therefore, a leveling device for automobile steel plate plane technology is proposed, which can timely close the equipment after the worker's body part is accidentally involved and avoid mechanical injury. UTILITY MODEL CONTENTS

[0004] In view of the deficiencies of the prior art, the utility model provides a leveling device for automobile steel plate plane technology, which has the advantages of being able to timely close the equipment after the worker's body part is accidentally involved and avoid mechanical injury, and solves the problem that no protection structure is arranged at the input position of the steel plate in patent No. CN202123200111.1 Chinese utility model patent, and the worker may accidentally hang clothes on the edge of the steel plate or press gloves under the steel plate when placing the steel plate, which cannot be pulled out in the first time to cause mechanical injury to the worker's body.

[0005] In order to achieve the above-mentioned purpose of being able to close the equipment in time after the accidental involvement of the body part of the staff, and avoiding mechanical injury, the utility model provides the following technical scheme: a straightening device for automobile steel plate plane technology, including a working box, the inside of the working box is provided with two electric hydraulic telescopic rods, the inside of the working box is provided with a detection mechanism;

[0006] The detection mechanism includes an input cylinder conveyor, a push-out cylinder conveyor, an electric straightening roller assembly one, an electric straightening roller assembly two, a detection box, an infrared temperature sensor group, an infrared distance sensor, an electric telescopic rod and an intelligent controller, the right side of the working box is provided with the input cylinder conveyor, the left side of the working box is provided with the push-out cylinder conveyor, the inside of the working box is fixedly installed with the electric straightening roller assembly one, the bottom of the two electric hydraulic telescopic rods is fixedly installed with the electric straightening roller assembly two, the top of the input cylinder conveyor is provided with the detection box, the inside of the detection box is fixedly installed with the infrared temperature sensor group, the inside of the detection box is fixedly installed with the infrared distance sensor, the inside of the detection box is fixedly installed with the electric telescopic rod, and the right side of the working box is fixedly installed with the intelligent controller.

[0007] Further, the left side of the working box is fixedly installed with a fixed column, the bottom of the fixed column is fixedly installed with a baffle, and the baffle is located at the top of the push-out cylinder conveyor.

[0008] Further, the right side of the detection box is fixedly installed with a fixed plate, and the bottom of the fixed plate is fixedly connected with a curtain.

[0009] Further, the bottom of the electric telescopic rod is fixedly installed with an isolation plate, and the bottom of the isolation plate is provided with a brush.

[0010] Further, the inside of the working box is fixedly installed with an extension plate, the bottom of the extension plate is provided with a collection box, and the outside of the extension plate is provided with a leakage hole in communication with the collection box.

[0011] Further, the right side of the working box is fixedly installed with a microphone and a prompt board, by setting the microphone, the closing order on the prompt board can be shouted, and the microphone receives the closing order and forcibly closes the equipment through the intelligent controller.

[0012] Compared with the prior art, the technical scheme of the application has the following beneficial effects:

[0013] The automobile steel plate plane process straightening device, through the setting detection mechanism, when the steel plate needs to be straightened, the steel plate is placed on the top of the input cylinder conveyor, the steel plate is pushed into the detection box, after the accidental rolling of the staff's fingers, the internal infrared temperature sensor detects the passing through the intelligent controller to directly shut down the equipment, the infrared distance sensor can make the electric telescopic rod extend a certain appropriate distance according to the measured distance, so that the isolation plate is only higher than the steel plate, avoiding the object from being stuck, when the staff's hands cannot be pulled out, the shouting shutdown order can still be used to force the intelligent controller to shut down the equipment after the microphone receives, the detection mechanism can timely shut down the equipment after the accidental rolling of the staff's body parts, avoiding mechanical injury. BRIEF DESCRIPTION OF DRAWINGS

[0014] Figure 1 It is a structure perspective view of the utility model;

[0015] Figure 2 It is a structure front view of the utility model;

[0016] Figure 3 It is a structure Figure 2 It is an enlarged view of A in the middle;

[0017] Figure 4 It is a structure partial perspective view of the utility model.

[0018] In the drawing: 1, work box; 2, electric hydraulic telescopic rod; 3, detection mechanism; 301, input cylinder conveyor; 302, push-out cylinder conveyor; 303, electric straightening roller assembly one; 304, electric straightening roller assembly two; 305, detection box; 306, infrared temperature sensor; 307, infrared distance sensor; 308, electric telescopic rod; 309, intelligent controller; 4, fixed column; 401, baffle; 5, fixed plate; 501, curtain; 6, isolation plate; 601, brush; 7, extension plate; 701, collection box; 8, microphone; 801, prompt board. DETAILED DESCRIPTION

[0019] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor belong to the scope of protection of the utility model.

[0020] Please refer to Figures 1-4 The automobile steel plate plane process straightening device in the embodiment comprises a work box 1, two electric hydraulic telescopic rods 2 are arranged in the work box 1, and a detection mechanism 3 is arranged in the work box 1.

[0021] The detection mechanism 3 comprises an input roller conveyor 301, a push-out roller conveyor 302, an electric leveling roller assembly one 303, an electric leveling roller assembly two 304, a detection box 305, an infrared temperature sensor group 306, an infrared distance sensor 307, an electric telescopic rod 308, and an intelligent controller 309. The right side of the working box 1 is provided with the input roller conveyor 301, the left side of the working box 1 is provided with the push-out roller conveyor 302, the inside of the working box 1 is fixedly installed with the electric leveling roller assembly one 303, the bottom of the two electric hydraulic telescopic rods 2 is fixedly installed with the electric leveling roller assembly two 304, the top of the input roller conveyor 301 is provided with the detection box 305, the inside of the detection box 305 is fixedly installed with the infrared temperature sensor group 306, the inside of the detection box 305 is fixedly installed with the infrared distance sensor 307, the inside of the detection box 305 is fixedly installed with the electric telescopic rod 308, and the front of the working box 1 is fixedly installed with the intelligent controller 309.

[0022] In the case implementation, the left side of the working box 1 is fixedly installed with a fixed column 4, the bottom of the fixed column 4 is fixedly installed with a baffle 401, the baffle 401 is located at the top of the push-out roller conveyor 302, the fixed column 4 is high in height, so that the steel plate can pass from the bottom of the baffle 401, and the fixed column 4 and the baffle 401 can avoid objects entering the left outlet of the working box 1.

[0023] In the case implementation, the bottom of the electric telescopic rod 308 is fixedly installed with an isolation plate 6, the bottom of the isolation plate 6 is provided with a brush 601, the isolation plate 6 can isolate objects entering the detection box 305 by accident, and the brush 601 can brush off the debris on the steel plate, so as to avoid the debris entering together with the steel plate, affecting the flatness of the steel plate.

[0024] In the case implementation, the inside of the working box 1 is fixedly installed with an extension plate 7, the bottom of the extension plate 7 is provided with a collection box 701, and the outside of the extension plate 7 is provided with a leakage hole in communication with the collection box 701. The extension plate 7 and the leakage hole can cooperate with the brush 601 to sweep the debris into the collection box 701 for collection after the steel plate passes, which is convenient for processing.

[0025] In the case implementation, the intelligent controller 309 is electrically connected with all electronic elements in the patent through wires, so as to control all electronic elements in the patent by operating the intelligent controller 309.

[0026] In the implementation, the following steps are performed:

[0027] 1) When the steel plate needs to be leveled, the steel plate is placed on the top of the input roller conveyor 301;

[0028] 2) Then the steel plate is pushed into the detection box 305, after the accidental rolling of the staff's fingers, the internal infrared temperature sensor 306 detects and directly stops the equipment through the intelligent controller 309;

[0029] 3) Then the electric telescopic rod 308 is extended to a certain appropriate distance according to the measured distance through the infrared distance sensor 307, so that the isolation plate 6 is only higher than the steel plate, avoiding the object from being stuck;

[0030] 4) Finally, when the staff's hands cannot be pulled out, the shutdown order can still be shouted, and after the microphone 8 receives it, the equipment is forcibly stopped through the intelligent controller 309.

[0031] In summary, the automobile steel plate flatness process uses the leveling device, through the setting of the detection mechanism 3, when the steel plate needs to be leveled, the steel plate is placed on the top of the input cylinder conveyor 301, the steel plate is pushed into the detection box 305, after the accidental rolling of the staff's fingers, the internal infrared temperature sensor 306 detects and directly stops the equipment through the intelligent controller 309, the infrared distance sensor 307 can extend the electric telescopic rod 308 to a certain appropriate distance according to the measured distance, so that the isolation plate 6 is only higher than the steel plate, avoiding the object from being stuck, when the staff's hands cannot be pulled out, the shutdown order can still be shouted, and after the microphone 8 receives it, the equipment is forcibly stopped through the intelligent controller 309, the detection mechanism 3 can close the equipment in time after the accidental rolling of the staff's body parts, avoiding mechanical injury.

[0032] It should be noted that in this text, relational terms such as first and second are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "contain" or any other variants thereof are intended to cover non-exclusive inclusion, so that the process, method, article or equipment including a series of elements not only includes those elements, but also includes other elements not explicitly listed or inherent to such process, method, article or equipment. Without more limitations, the element defined by the statement "including a" does not exclude the presence of additional identical elements in the process, method, article or equipment including the element.

[0033] Although the embodiments of the present application have been shown and described, it can be understood by those skilled in the art that various changes, modifications, replacements and variations can be made to these embodiments without departing from the principles and spirits of the present application, and the scope of the present application is defined by the appended claims and their equivalents.

Claims

1. A straightening device for a flat process of a steel sheet for an automobile, comprising a working tank (1), characterized in that: The inside of the working box (1) is provided with two electric hydraulic telescopic rods (2), and the inside of the working box (1) is provided with a detection mechanism (3). The detection mechanism (3) comprises an input cylinder conveyor (301), a push-out cylinder conveyor (302), an electric leveling roller assembly one (303), an electric leveling roller assembly two (304), a detection box (305), an infrared temperature sensor group (306), an infrared distance sensor (307), an electric telescopic rod (308) and an intelligent controller (309), the right side of the working box (1) is provided with the input cylinder conveyor (301), the left side of the working box (1) is provided with the push-out cylinder conveyor (302), the inside of the working box (1) is fixedly installed with the electric leveling roller assembly one (303), the bottom of the two electric hydraulic telescopic rods (2) is fixedly installed with the electric leveling roller assembly two (304), the top of the input cylinder conveyor (301) is provided with the detection box (305), the inside of the detection box (305) is fixedly installed with the infrared temperature sensor group (306), the inside of the detection box (305) is fixedly installed with the infrared distance sensor (307), the inside of the detection box (305) is fixedly installed with the electric telescopic rod (308), and the front of the working box (1) is fixedly installed with the intelligent controller (309).

2. A straightening device for a flat process of a steel sheet for an automobile according to claim 1, characterized in that: The left side of the working box (1) is fixedly installed with a fixed column (4), the bottom of the fixed column (4) is fixedly installed with a baffle (401), and the baffle (401) is located on the top of the push-out cylinder conveyor (302).

3. A straightening device for a flat process of a steel sheet for an automobile according to claim 1, characterized in that: The right side of the detection box (305) is fixedly installed with a fixed plate (5), and the bottom of the fixed plate (5) is fixedly connected with a curtain (501).

4. A straightening device for a flat process of a steel sheet for an automobile according to claim 1, characterized in that: The bottom of the electric telescopic rod (308) is fixedly installed with an isolation plate (6), and the bottom of the isolation plate (6) is provided with a brush (601).

5. A straightening device for a flat process of a steel sheet for an automobile according to claim 1, characterized in that: The inside of the working box (1) is fixedly installed with an extension plate (7), the bottom of the extension plate (7) is provided with a collection box (701), and the outside of the extension plate (7) is provided with a leakage hole in communication with the collection box (701).

6. A straightening device for a flat process of a steel sheet for an automobile according to claim 1, characterized in that: The right side of the working box (1) is fixedly installed with a microphone (8) and a prompt board (801).

Citation Information

Patent Citations

  • Steel plate leveling mechanism

    CN217251692U