Blanking and cutting equipment for aluminum alloy door and window machining

Abstract

The utility model relates to the technical field of door and window machining, in particular to blanking and cutting equipment for aluminum alloy door and window machining. According to the technical scheme, a table plate is installed on a table frame, a cutting module is installed on the table frame, a saw blade is arranged on the cutting module, a fixing plate is installed on the table plate, a first air cylinder is installed on the table plate through the fixing plate, and a second clamping block is installed at the output end of the first air cylinder; a material placed on the table plate is pressed and fixed through a second clamping block of a first air cylinder, a second air cylinder is installed on the table plate, a first clamping block is installed at the output end of the second air cylinder, and the first clamping block of the second air cylinder is matched with the fixing plate to longitudinally clamp and fix the material placed on the table plate. The position of the first air cylinder is adjustable through the guide rod and the fixed shaft sleeve, materials of different sizes are adapted, and bolt locking is stable. The limiting sleeves are adjustable on the carrier rollers, accurate guiding is provided for materials, and it is ensured that feeding is aligned with the cutting position.

Description

TECHNICAL FIELD

[0001] The utility model relates to door and window processing technical field, concretely relates to a kind of blanking cutting equipment for aluminium alloy door and window processing. BACKGROUND

[0002] Aluminium alloy door and window, as its name implies, is the door and window that frame, fan, shaft, bar, door leaf etc. are made of aluminium alloy building section bar. As a kind of metal material, aluminium alloy has many advantages, so that aluminium alloy door and window has been widely used in modern building. Aluminium alloy door and window cutting is an important link in the process of aluminium alloy door and window manufacturing, which involves cutting aluminium alloy section bar into size and shape that meet the design requirements of door and window.

[0003] Through search, patent publication No. CN202221641736.3 discloses a cutting and blanking device for plastic steel door and window processing. Although the device can effectively drive the resistance rod 135 by recovering the output end of the electric telescopic rod 134 through the operator 140, and achieve the purpose of collecting the resistance rod 135 by using the sliding effect of the sleeve 132 and the vertical rod 131. The device can achieve the purpose of cutting plastic steel door and window material by placing the material at the specified position, driving the resistance piece down through the operator 140, and starting the reduction motor 222 through the operator 140 to make the cutting piece 223 rotate. The device can achieve the purpose of cutting plastic steel door and window material by rotating the output end of the servo motor 211 through the operator 140 to drive the ball screw 212 to rotate. However, the device can only press and fix the cutting part of the material before cutting, but manual guiding and positioning are still needed during the feeding process. This means that the operator needs to manually place the plastic steel door and window material at the correct position, which not only increases the complexity and time cost of manual operation, but also may cause inaccurate positioning due to human error, thereby affecting the cutting precision and efficiency. SUMMARY

[0004] In view of the deficiencies of the prior art, the utility model provides a blanking cutting equipment for aluminium alloy door and window processing, which solves the problems raised in the background art.

[0005] The utility model solves the above technical problems by the following scheme:

[0006] A blanking cutting equipment for aluminium alloy door and window processing, comprising a table frame, a table plate installed on the table frame, a cutting module installed on the table frame, a saw blade provided on the cutting module, a fixed plate installed on the table plate, a first air cylinder installed on the table plate through the fixed plate, a second clamp block installed on the output end of the first air cylinder, and a material placed on the table plate and pressed and fixed by the second clamp block of the first air cylinder.

[0007] The second cylinder is installed on the table plate, and the output end of the second cylinder is installed with a first clamping block.

[0008] The bracket is installed on one side of the table frame, and the supporting roller is rotatably installed on the bracket.

[0009] On the basis of the above technical scheme, the utility model further can make improvement as follows.

[0010] Further, the position of the first cylinder on the table plate is adjusted by the guide rod, and the guide rod is locked and fixed after adjustment by the bolt in the fixed shaft sleeve.

[0011] The beneficial effects of the above further scheme are:

[0012] The design of the guide rod allows the position of the first cylinder on the table plate to be adjusted flexibly. This flexibility means that the device can adapt to materials of different sizes and shapes, thereby improving the versatility and scope of application of the device. After adjusting the position by the guide rod, the guide rod can be locked and fixed by the bolt in the fixed shaft sleeve. This locking mechanism ensures the stability of the first cylinder during cutting, avoiding cutting errors caused by the movement of the cylinder position. Therefore, this design can improve the accuracy of cutting.

[0013] Further, the two first cylinders are a group, and the two groups of first cylinders are symmetrically distributed on the two sides of the second cylinder, and the saw blade is located between the two first cylinders of one group.

[0014] The beneficial effects of the above further scheme are:

[0015] The two first cylinders are a group and are symmetrically distributed on the two sides of the second cylinder. This layout provides more balanced and stable clamping force for the material to be processed. Since the clamping force of the cylinder is evenly distributed on both sides, the material is less likely to shift or shake during cutting, thereby improving the accuracy and stability of cutting. The saw blade is located between the two first cylinders of one group, which ensures that the saw blade can accurately align with the center position of the material during cutting. Due to the clamping action of the cylinder, the material can maintain a stable posture during cutting, so that the saw blade can cut according to the predetermined trajectory, thereby improving the precision and consistency of cutting.

[0016] Further, a fixing frame is installed on the support, the carrier roller is erected in the support through the fixing frame, and the limiting sleeve is fixed on the carrier roller through a bolt, and the position of the limiting sleeve on the carrier roller can be adjusted as required.

[0017] The beneficial effects of the above further scheme are:

[0018] The carrier roller is erected in the support through the fixing frame, which makes the installation of the carrier roller more stable. The fixing frame provides reliable support for the carrier roller, preventing the carrier roller from shaking or falling off during work, thereby ensuring the stability and safety of the equipment. The limiting sleeve is fixed on the carrier roller through a bolt, and the position of the limiting sleeve on the carrier roller can be adjusted as required. This design allows the operator to flexibly adjust the position of the limiting sleeve according to the size of the material to be processed, thereby achieving accurate guidance and positioning of the material.

[0019] Further, the cutting module is provided with a third cylinder, the output end of the third cylinder is provided with a sliding plate, the bottom end of the sliding plate is provided with a sliding block, the cutting module is provided with guide rails on both sides of the third cylinder, and the sliding plate is slidably installed on the table frame through the sliding block and the guide rails.

[0020] The beneficial effects of the above further scheme are:

[0021] The sliding plate is slidably connected with the guide rail through the sliding block, ensuring the stability and accuracy of the cutting module during movement. This design reduces vibration and deviation during cutting, thereby improving cutting accuracy. The third cylinder serves as a power source, and its output end is directly connected to the sliding plate, realizing direct power transmission. This design simplifies the power transmission path, reduces energy loss, and improves cutting efficiency.

[0022] Further, a motor is installed on the sliding plate, a transmission shaft is rotatably installed on the sliding plate, a saw blade is installed at one end of the transmission shaft, and the motor drives the saw blade to rotate and cut through a synchronous belt and the transmission shaft.

[0023] The beneficial effects of the above further scheme are:

[0024] The motor is directly installed on the sliding plate, forming a compact cutting unit with the transmission shaft and the saw blade. This design reduces additional transmission mechanisms and support structures, making the entire cutting device more compact and efficient. The motor directly drives the transmission shaft through a synchronous belt, which in turn drives the saw blade to rotate. This direct transmission method reduces energy loss and improves power transmission efficiency, allowing the saw blade to cut at a higher speed and with more stable performance.

[0025] Further, a collecting cover is mounted on the outer side of the saw blade on the slide plate, one side of the collecting cover is provided with a discharge port, and a collecting groove is mounted below the collecting cover on the table frame.

[0026] The beneficial effects of the further scheme are:

[0027] The collecting cover is directly mounted on the outer side of the saw blade, so that the debris generated during processing can be collected in a timely manner. Through the cooperation of the collecting cover and the collecting groove, the debris generated during processing can be effectively collected, avoiding the accumulation of debris in the working area. This not only maintains a clean working environment, but also helps to reduce safety hazards caused by debris. The design of the collecting cover allows the operator to easily observe the collection of debris. When the debris in the collecting groove accumulates to a certain extent, the operator can easily remove and dispose of it without interrupting the processing.

[0028] The utility model provides a kind of discharging and cutting equipment for aluminum alloy door and window processing. With following beneficial effects:

[0029] Through the design of guide rod and fixed shaft sleeve, the position of the first cylinder can be flexibly adjusted to meet the fixing needs of materials of different sizes. After adjustment, it is locked and fixed by bolt to ensure stability during cutting. The position of the limiting sleeve on the carrier roller can be adjusted as needed to provide accurate guidance for the material to be processed, ensuring that the material can be accurately aligned with the cutting position when feeding.

[0030] The first clamping block of the second cylinder cooperates with the fixed plate to longitudinally clamp and fix the material placed on the table plate, improving the stability and accuracy during cutting. The two groups of first cylinders are symmetrically distributed on the two sides of the second cylinder, and the material is pressed and fixed by the second clamping block, further enhancing the clamping effect.

[0031] The cutting module drives the slide plate to slide along the guide rail by the third cylinder, realizes the automatic feeding of the saw blade, and improves the cutting efficiency. The motor drives the saw blade to rotate and cut through synchronous belt and transmission shaft, realizes automatic operation, and reduces manual labor intensity.

[0032] The collecting cover collects the debris generated during processing and discharges it into the collecting groove through the discharge port, effectively reducing the pollution of the working environment and maintaining the cleanliness and tidiness of the equipment. BRIEF DESCRIPTION OF DRAWINGS

[0033] The drawings described herein are used to provide further understanding of the utility model and form part of the present application. The illustrative embodiments of the utility model and their descriptions are used to explain the utility model and do not constitute an improper limitation on the utility model.

[0034] In the drawings:

[0035] Figure 1 It is the front appearance schematic view of the utility model;

[0036] Figure 2 It is the explosion structure schematic view of the roller of the utility model;

[0037] Figure 3 It is the cutting module front appearance schematic view of the utility model;

[0038] Figure 4 It is the cutting module rear appearance schematic view of the utility model.

[0039] In the drawings, the component list represented by each sign is as follows:

[0040] 1, table frame;10, second cylinder;101, fixed plate;11, cutting module;1101, third cylinder;1102, guide rail;1103, motor;1104, saw blade;1105, transmission shaft;1106, sliding plate;1107, sliding block;1108, collection cover;1109, discharge port;1110, collection groove body;12, fixed frame;2, fixed shaft sleeve;201, connecting seat;3, table plate;301, fixed hole;302, shield;4, guide rod;5, first clamping block;6, first cylinder;601, second clamping block;7, limiting sleeve;8, roller;9, support. DETAILED DESCRIPTION

[0041] The technical scheme in the embodiments of the utility model will be described clearly and completely below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the utility model.

[0042] Please refer to Figures 1 to 4 The embodiments provided by the utility model:

[0043] Embodiment one

[0044] The utility model provides a kind of aluminium alloy door and window processing blanking cutting equipment, including table frame 1, table plate 3 is installed on table frame 1, cutting module 11 is installed on table frame 1, cutting module 11 is equipped with saw blade 1104, cutting module 11 is equipped with third cylinder 1101, the output end of third cylinder 1101 is installed with sliding plate 1106, the bottom end of sliding plate 1106 is installed with sliding block 1107, cutting module 11 is located the both sides of third cylinder 1101 is equipped with guide rail 1102, and sliding plate 1106 is slidably installed on table frame 1 by sliding block 1107 and guide rail 1102 are matched, sliding plate 1106 is slidably matched with guide rail 1102 by sliding block 1107, ensure the stability and accuracy of cutting module 11 in moving process.This design reduces the vibration and deviation in cutting process, so as to improve the precision of cutting.Third cylinder 1101 as power source, its output end is directly connected with sliding plate 1106, realizes the direct transmission of power.This design simplifies power transmission path, reduces energy loss, improves cutting efficiency, motor 1103 is installed on sliding plate 1106, driving shaft 1105 is rotatably installed on sliding plate 1106, one end of driving shaft 1105 is installed with saw blade 1104, motor 1103 drives saw blade 1104 to rotate and cut by synchronous belt and driving shaft 1105, motor 1103 is directly installed on sliding plate 1106, and driving shaft 1105 and saw blade 1104 form compact cutting unit.This design reduces additional transmission mechanism and support structure, so that the whole cutting equipment is more simple and efficient.Motor 1103 drives driving shaft 1105 directly by synchronous belt, and then drives saw blade 1104 to rotate.This direct transmission mode reduces energy loss, improves power transmission efficiency, so that saw blade 1104 can cut at higher speed and more stable performance, collecting cover 1108 is installed on the outside of saw blade 1104 on sliding plate 1106, discharge port 1109 is formed on one side of collecting cover 1108, collecting groove body 1110 is installed below collecting cover 1108 on table frame 1, collecting cover 1108 collects the debris generated during processing, and the debris in collecting cover 1108 is discharged into collecting groove body 1110 through discharge port 1109, collecting cover 1108 is directly installed on the outside of saw blade 1104, can promptly collect the debris generated during processing.Through the cooperation of collecting cover 1108 and collecting groove body 1110, the debris generated during processing can be effectively collected, avoid the accumulation of debris in working area.This not only maintains the cleanliness of working environment, but also helps to reduce the security risks caused by debris.The design of collecting cover 1108 enables operators to easily observe the collection of debris.When the debris in the collecting groove 1110 accumulates to a certain extent, the operator can conveniently take it out and handle it without interrupting the processing process. The table plate 3 is provided with a fixing plate 101, and the first air cylinder 6 is installed on the table plate 3 through the fixing plate 101. The output end of the first air cylinder 6 is provided with a second clamping block 601, and the material placed on the table plate 3 is pressed and fixed by the second clamping block 601 of the first air cylinder 6.

[0045] Example two

[0046] In order to ensure that the material is more stable during processing, and to guide the material during feeding, for example, Figures 1 to 4As shown, the second air cylinder 10 is installed on the table plate 3, the output end of the second air cylinder 10 is installed with the first clamping block 5, two first air cylinders 6 form a group, and two groups of first air cylinders 6 are symmetrically distributed on both sides of the second air cylinder 10, the saw blade 1104 is located between the two first air cylinders 6 in one group, two first air cylinders 6 form a group and are symmetrically distributed on both sides of the second air cylinder 10, and such a layout provides more balanced and stable clamping force for the material to be processed. Because the clamping force of the air cylinder is uniformly distributed on both sides, the material is less likely to shift or shake during cutting, thereby improving the accuracy and stability of cutting. The saw blade 1104 is located between the two first air cylinders 6 in one group, which ensures that the saw blade 1104 can accurately align the center position of the material during cutting. Due to the clamping action of the air cylinder, the material can maintain a stable posture during cutting, so that the saw blade 1104 can cut according to the predetermined trajectory, thereby improving the precision and consistency of cutting. The first clamping block 5 of the second air cylinder 10 cooperates with the fixed plate 101 to longitudinally clamp and fix the material placed on the table plate 3, the fixed plate 101 is installed with a fixed shaft sleeve 2, the fixed shaft sleeve 2 is inserted and installed with a guide rod 4, one end of the guide rod 4 is installed with a connecting seat 201, the first air cylinder 6 is installed on the fixed shaft sleeve 2 through the connecting seat 201, the position of the first air cylinder 6 on the table plate 3 is adjusted by the guide rod 4, and after the adjustment of the guide rod 4, the guide rod 4 is locked and fixed by the bolts in the fixed shaft sleeve 2. The design of the guide rod 4 allows the position of the first air cylinder 6 on the table plate 3 to be adjusted flexibly. This flexibility means that the equipment can adapt to materials of different sizes and shapes, thereby improving the versatility and application range of the equipment. After adjusting the position by the guide rod 4, the guide rod 4 can be locked and fixed by the bolts in the fixed shaft sleeve 2. This locking mechanism ensures the stability of the first air cylinder 6 during cutting, avoiding cutting errors caused by the movement of the air cylinder position. Therefore, this design can improve the accuracy of cutting, and one side of the table frame 1 is installed with a support 9, the support 9 is rotatably installed with a carrier roller 8, the support 9 is installed with a fixed frame 12, the carrier roller 8 is erected in the support 9 through the fixed frame 12, and the limiting sleeve 7 is locked and fixed on the carrier roller 8 by bolts, the position of the limiting sleeve 7 on the carrier roller 8 is adjusted according to the needs, and the carrier roller 8 is erected in the support 9 through the fixed frame 12. This design makes the installation of the carrier roller 8 more stable. The fixed frame 12 provides reliable support for the carrier roller 8, preventing the carrier roller 8 from shaking or falling off during work, thereby ensuring the stability and safety of the equipment. The limiting sleeve 7 is locked and fixed on the carrier roller 8 by bolts, and the position of the limiting sleeve 7 on the carrier roller 8 can be adjusted according to needs. This design allows the operator to flexibly adjust the position of the limiting sleeve 7 according to the size of the material to be processed, thereby achieving accurate guidance and positioning of the material, and the carrier roller 8 is installed with a limiting sleeve 7, and the carrier roller 8 and the limiting sleeve 7 guide the material during feeding.

[0047] Working principle:

[0048] Place the aluminum alloy material to be processed on the table plate 3, ensure that one end of the material is aligned with the fixed plate 101 and the first clamping block 5. Start the second cylinder 10, whose output end pushes the first clamping block 5 to move towards the fixed plate 101, longitudinally clamping the material between the two, ensuring that the material does not move during cutting. Start the two groups of first cylinders 6, whose output ends respectively push the two second clamping blocks 601 to move towards the material, vertically fixing the material. By adjusting the position of the guide rod 4 in the fixed shaft sleeve 2, different widths of materials can be accommodated. When the material is loaded, the material is guided by the carrier roller 8 and the limiting sleeve 7, ensuring that the material can accurately enter the cutting area.

[0049] Start the motor 1103, which drives the saw blade 1104 to rotate through the synchronous belt and transmission shaft 1105. Start the third cylinder 1101, whose output end pushes the sliding plate 1106 to slide along the guide rail 1102. The saw blade 1104 on the sliding plate 1106 moves with it and cuts the material. By adjusting the stroke of the third cylinder 1101 or the position of the sliding plate 1106, the cutting depth of the saw blade 1104 can be controlled to meet different cutting needs.

[0050] During cutting, the generated debris is collected by the collection cover 1108. The design of the collection cover 1108 ensures that debris does not leak outside the work area. The debris in the collection cover 1108 is discharged into the collection tank 1110 through the discharge port 1109. The collection tank 1110 can be easily removed and cleaned to maintain the cleanliness of the equipment and the hygiene of the work environment.

[0051] The above shows and describes the basic principles and main features of the present application and the advantages of the present application. For those skilled in the art, it is obvious that the present application is not limited to the details of the above exemplary embodiments, and can be realized in other specific forms without departing from the spirit or basic characteristics of the present application. Therefore, from any point of view, the embodiments should be regarded as exemplary and non-limiting, and the scope of the present application is defined by the appended claims rather than the above description, therefore all changes falling within the meaning and scope of the equivalent elements of the claims are intended to be included in the present application. Any reference signs in the claims should not be considered as limiting the claims involved.

[0052] In addition, it should be understood that although the present specification is described in terms of embodiments, not every embodiment contains only one independent technical solution, and the description manner of the specification is only for clarity, those skilled in the art should consider the specification as a whole, and the technical solutions in each embodiment can also be appropriately combined to form other embodiments that those skilled in the art can understand.

Claims

1. A blank cutting device for aluminum alloy door and window processing, comprising a table frame (1), a table plate (3) is installed on the table frame (1), a cutting module (11) is installed on the table frame (1), the cutting module (11) is provided with a saw blade (1104), a fixed plate (101) is installed on the table plate (3), a first cylinder (6) is installed on the table plate (3) through the fixed plate (101), the output end of the first cylinder (6) is provided with a second clamping block (601), and the material placed on the table plate (3) is pressed and fixed by the second clamping block (601) of the first cylinder (6), characterized in that: a second cylinder (10) is installed on the table plate (3), the output end of the second cylinder (10) is provided with a first clamping block (5), the material placed on the table plate (3) is longitudinally clamped and fixed by the first clamping block (5) of the second cylinder (10) and the fixed plate (101) cooperating with each other, a fixed shaft sleeve (2) is installed on the fixed plate (101), a guide rod (4) is inserted and connected in the fixed shaft sleeve (2), one end of the guide rod (4) is provided with a connecting seat (201), and the first cylinder (6) is installed on the fixed shaft sleeve (2) through the connecting seat (201); a support (9) is installed on one side of the table frame (1), a supporting roller (8) is rotatably installed on the support (9), a limiting sleeve (7) is installed on the supporting roller (8), and the supporting roller (8) and the limiting sleeve (7) guide the material to be processed when the material is fed.

2. The aluminum alloy door and window processing blanking and cutting device according to claim 1, characterized in that: The position of the first cylinder (6) on the table plate (3) is adjusted by the guide rod (4), and the guide rod (4) is locked and fixed after adjustment by the bolts in the fixed shaft sleeve (2).

3. The aluminum alloy door and window processing blanking and cutting device according to claim 1, characterized in that: Two first cylinders (6) form a group, and two groups of first cylinders (6) are symmetrically distributed on the two sides of the second cylinder (10), and the saw blade (1104) is located between the two first cylinders (6) in one group.

4. The blanking and cutting device for processing aluminum alloy doors and windows according to claim 1, characterized in that: A fixing frame (12) is installed on the support (9), the supporting roller (8) is erected in the support (9) through the fixing frame (12), the limiting sleeve (7) is locked and fixed on the supporting roller (8) by bolts, and the position of the limiting sleeve (7) on the supporting roller (8) is adjusted as required.

5. The aluminum alloy door and window processing blanking and cutting device according to claim 1, characterized in that: The cutting module (11) is provided with a third cylinder (1101), the output end of the third cylinder (1101) is provided with a sliding plate (1106), the bottom end of the sliding plate (1106) is provided with a sliding block (1107), guide rails (1102) are arranged on the two sides of the third cylinder (1101), and the sliding plate (1106) is slidably installed on the table frame (1) by the sliding block (1107) and the guide rails (1102) cooperating with each other.

6. The aluminum alloy door and window processing blanking and cutting device according to claim 5, characterized in that: A motor (1103) is installed on the sliding plate (1106), a transmission shaft (1105) is rotatably installed on the sliding plate (1106), one end of the transmission shaft (1105) is provided with a saw blade (1104), and the motor (1103) drives the saw blade (1104) to rotate and cut through the synchronous belt and the transmission shaft (1105).

7. The aluminum alloy door and window processing blanking and cutting device according to claim 5, characterized in that: The collecting cover (1108) is arranged on the slide plate (1106) outside the saw blade (1104), one side of the collecting cover (1108) is provided with a discharge port (1109), and the collecting groove body (1110) is arranged below the collecting cover (1108) on the table frame (1). The collecting cover (1108) collects the cuttings generated during processing, and the cuttings in the collecting cover (1108) are discharged into the collecting groove body (1110) through the discharge port (1109).

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