Bent scraper repairing machine

By designing a bent scraper repair machine and using a hydraulic system and a pickaxe to repair bent scrapers, the problems of high cost and long time in repairing bent scrapers were solved, and a fast and low-cost repair effect was achieved.

CN223455436UActive Publication Date: 2025-10-21XINAN MINE OF JIZHONG ENERGY FENGFENG GRP CO LTD
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Patent Information

Application Number
CN202423017011.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-09
Publication Date
2025-10-21
Estimated Expiration
2034-12-09

AI Technical Summary

Technical Problem

The cost and time of repairing the bent scraper of the existing bent scraper conveyor are high.

Method used

A curved scraper repair machine was designed, which uses a hydraulic system and a pick to repair curved scrapers. The pick is driven to move up and down by a hydraulic cylinder, and the flow of emulsion is controlled by a hydraulic pipe assembly and a valve assembly to achieve rapid repair of the scraper.

Benefits of technology

It enables rapid repair of bent scrapers, reduces repair costs, simplifies the repair process, and reduces time requirements.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a bent scraper repairing machine, and relates to the technical field of coal mine scraper repairing equipment. The bent scraper repairing machine comprises a supporting frame, a hydraulic cylinder, a pickaxe, a hydraulic pipe assembly, a valve assembly and an oil tank. One end of the hydraulic cylinder is fixedly connected with the support frame, and the output end is connected with the pickaxe; the hydraulic pipe assembly comprises a first hydraulic pipe, a second hydraulic pipe and a third hydraulic pipe; the valve assembly comprises a liquid supply valve, a liquid inlet valve and a liquid return valve; the first hydraulic pipe and the second hydraulic pipe are respectively connected with the hydraulic cylinder, the third hydraulic pipe is connected with the first hydraulic pipe, and the second hydraulic pipe is connected with the first hydraulic pipe; the liquid supply valve is installed on the third hydraulic pipe, the liquid inlet valve is installed on the first hydraulic pipe, and the liquid return valve is installed on the second hydraulic pipe. The first hydraulic pipe and the third hydraulic pipe are connected with the oil tank. By means of the bent scraper repairing machine, the technical problems that according to an existing bent scraper conveyor, scraper bending repairing cost is high, and time is long are solved.
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Description

Technical Field

[0001] This utility model relates to the technical field of coal mine scraper repair equipment, and in particular to a curved scraper repair machine. Background Technology

[0002] A curved scraper conveyor is a conveyor that uses a scraper chain to pull and transport bulk materials in a trough. It is commonly used for transporting coal and ore.

[0003] Existing curved scraper conveyors, due to the large amount of ballast material, often develop bent scrapers over long-term use, affecting the normal operation and use of the equipment. Repairing bent scrapers typically involves purchasing new scrapers for replacement or returning them to the factory for repair, both of which are costly and time-consuming.

[0004] In the process of implementing this embodiment, the inventors discovered at least the following problems:

[0005] Existing curved scraper conveyors have high costs and long repair times due to scraper bending. Utility Model Content

[0006] The purpose of this utility model is to provide a curved scraper repair machine, which solves the technical problems of high cost and long time in the repair of curved scraper conveyors.

[0007] Utility model solution:

[0008] This utility model provides a curved scraper repair machine, including a support frame, a hydraulic cylinder, a pick, a hydraulic pipe assembly, a valve assembly, and an oil tank; one end of the hydraulic cylinder is fixedly connected to the support frame, and its output end is connected to the pick; the hydraulic pipe assembly includes a first hydraulic pipe, a second hydraulic pipe, and a third hydraulic pipe; the valve assembly includes a supply valve, an inlet valve, and a return valve; the first hydraulic pipe and the second hydraulic pipe are respectively connected to the hydraulic cylinder, the third hydraulic pipe is connected to the first hydraulic pipe, and the second hydraulic pipe is connected to the first hydraulic pipe; the supply valve is installed on the third hydraulic pipe, the inlet valve is installed on the first hydraulic pipe, and the return valve is installed on the second hydraulic pipe; the first hydraulic pipe and the third hydraulic pipe are respectively connected to the oil tank.

[0009] Furthermore, the support frame includes a base plate and a tripod; the bottom of the tripod is welded to the base plate, and the hydraulic cylinder is connected to the tripod.

[0010] Furthermore, the tripod is connected with a round pin, which passes through the tripod.

[0011] Furthermore, the top of the tripod is welded with reinforcing ribs.

[0012] Furthermore, the pick is provided with a groove.

[0013] Beneficial effects:

[0014] This invention provides a bent scraper repair machine. In use, the bent scraper is placed at the bottom of the support frame. The supply valve and inlet valve are opened, and the return valve is closed. The emulsion in the oil tank enters the first hydraulic pipe from the third hydraulic pipe, and then enters the hydraulic cylinder. The hydraulic cylinder drives the pick head downwards to repair the bent scraper. Afterwards, the inlet valve is closed, and the return valve is opened. The emulsion in the oil tank enters the second hydraulic pipe from the first hydraulic pipe, and then enters the hydraulic cylinder, lifting the pick head and removing the bent scraper from the support frame. This bent scraper repair machine eliminates the need to send the bent scraper to the original manufacturer for repair. It has a simple structure, low cost for scraper bending repair, and a short repair time. Attached Figure Description

[0015] To more clearly illustrate the specific embodiments of this utility model or the technical solutions in the prior art, the drawings used in the description of the specific embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are some embodiments of this utility model. For those skilled in the art, other drawings can be obtained from these drawings without creative effort.

[0016] Figure 1 This is a simplified schematic diagram of the curved scraper repair machine provided in this embodiment.

[0017] icon:

[0018] 100 - Support frame; 110 - Tripod; 120 - Base plate; 130 - Round pin; 140 - Reinforcing rib;

[0019] 200-Hydraulic cylinder;

[0020] 300 - Pickaxe head; 310 - Groove;

[0021] 400 - Hydraulic hose assembly; 410 - First hydraulic hose; 420 - Second hydraulic hose; 430 - Third hydraulic hose;

[0022] 500 - Valve assembly; 510 - Liquid supply valve; 520 - Liquid inlet valve; 530 - Liquid return valve;

[0023] 600-Fuel Tank. Detailed Implementation

[0024] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions of the embodiments of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this utility model, not all embodiments. The components of the embodiments of this utility model described and shown in the accompanying drawings can typically be arranged and designed in various different configurations.

[0025] Therefore, the following detailed description of the embodiments of the present invention provided in the accompanying drawings is not intended to limit the scope of the claimed invention, but merely to illustrate selected embodiments of the invention. All other embodiments obtained by those skilled in the art based on the embodiments of the present invention without inventive effort are within the scope of protection of the present invention.

[0026] It should be noted that similar labels and letters in the following figures indicate similar items. Therefore, once an item is defined in one figure, it does not need to be further defined and explained in subsequent figures.

[0027] In the description of this utility model, it should be noted that the terms "center," "upper," "lower," "left," "right," "vertical," "horizontal," "inner," and "outer," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings, or the orientation or positional relationship commonly used when the product of this utility model is in use. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model. In addition, the terms "first," "second," and "third," etc., are only used to distinguish descriptions and should not be construed as indicating or implying relative importance.

[0028] Furthermore, terms such as "horizontal" and "vertical" do not imply that the components must be absolutely horizontal or suspended, but rather that they can be slightly tilted. For example, "horizontal" simply means that its direction is more horizontal than "vertical," not that the structure must be completely horizontal, but can be slightly tilted. In the description of this utility model, it should also be noted that, unless otherwise explicitly specified and limited, the terms "set," "install," "connect," and "link" should be interpreted broadly. For example, they can refer to fixed connections, detachable connections, or integral connections; they can refer to mechanical connections or electrical connections; they can refer to direct connections or indirect connections through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.

[0029] The following detailed description, in conjunction with the accompanying drawings, outlines some embodiments of the present invention. Unless otherwise specified, the following embodiments and features can be combined with each other.

[0030] This embodiment provides a curved scraper repair machine. Please refer to [link / reference]. Figure 1 As shown, the system includes a support frame 100, a hydraulic cylinder 200, a pick 300, a hydraulic pipe assembly 400, a valve assembly 500, and an oil tank 600. One end of the hydraulic cylinder 200 is fixedly connected to the support frame 100, and its output end is connected to the pick 300. The hydraulic pipe assembly 400 includes a first hydraulic pipe 410, a second hydraulic pipe 420, and a third hydraulic pipe 430. The valve assembly 500 includes a supply valve 510, an inlet valve 520, and a return valve 530. The first hydraulic pipe 410 and the second hydraulic pipe 420 are respectively connected to the hydraulic cylinder 200, the third hydraulic pipe 430 is connected to the first hydraulic pipe 410, and the second hydraulic pipe 420 is connected to the first hydraulic pipe 410. The supply valve 510 is installed on the third hydraulic pipe 430, the inlet valve 520 is installed on the first hydraulic pipe 410, and the return valve 530 is installed on the second hydraulic pipe 420. The first hydraulic pipe 410 and the third hydraulic pipe 430 are respectively connected to the oil tank 600.

[0031] Specifically, the support frame 100 supports the hydraulic cylinder 200, which drives the pick 300 to move up and down. The hydraulic pipe assembly 400 delivers the emulsion from the oil tank 600 into the hydraulic cylinder 200. The valve assembly 500 controls the opening and closing of the hydraulic pipe assembly 400. When the hydraulic cylinder 200 drives the pick 300 downward, the supply valve 510 and the inlet valve 520 open, and the return valve 530 closes. The emulsion enters the first hydraulic pipe 410 from the third hydraulic pipe 430, and then enters the hydraulic cylinder 200. When the hydraulic cylinder 200 drives the pick 300 upward, the inlet valve 520 closes, and the return valve 530 opens. The emulsion enters the second hydraulic pipe 420 from the first hydraulic pipe 410, and then enters the hydraulic cylinder 200. In use, the bent scraper is placed at the bottom of the support frame 100, the supply valve 510 and the inlet valve 520 are opened, and the return valve 530 is closed. The emulsion in the oil tank 600 enters the first hydraulic pipe 410 from the third hydraulic pipe 430, and then enters the hydraulic cylinder 200. The hydraulic cylinder 200 drives the pick 300 to move downward to repair the bent scraper. Then the inlet valve 520 is closed and the return valve 530 is opened. The emulsion in the oil tank 600 enters the second hydraulic pipe 420 from the first hydraulic pipe 410, and then enters the hydraulic cylinder 200 to lift the pick 300, thereby removing the bent scraper from the support frame 100.

[0032] In this embodiment, the support frame 100 includes a base plate 120 and a tripod 110; the bottom of the tripod 110 is welded to the base plate 120, and the hydraulic cylinder 200 is connected to the tripod 110.

[0033] Specifically, the base plate 120 is made of channel steel, and the tripod 110 is also made of two channel steels welded together. Channel steel is a commonly used material and is easy to find; the base plate 120 is used to support the scraper.

[0034] In this embodiment, the tripod 110 is connected to a round pin 130, and the round pin 130 passes through the tripod 110.

[0035] Specifically, the setting of the round pin 130 facilitates the fixing of the hydraulic cylinder 200 to the tripod 110.

[0036] In this embodiment, a reinforcing rib 140 is welded to the top of the tripod 110.

[0037] Specifically, since the tripod 110 is made of two channel steels welded together, the connection strength is relatively weak. The reinforcing rib 140 is used to strengthen the stability of the tripod 110.

[0038] In this embodiment, the pick 300 is provided with a groove 310.

[0039] Specifically, the groove 310 is adapted to the width of the curved scraper to hold the scraper in place, allowing for stable repair.

[0040] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of this utility model, and are not intended to limit it. Although the utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that modifications can still be made to the technical solutions described in the foregoing embodiments, or equivalent substitutions can be made to some or all of the technical features therein. Such modifications or substitutions do not cause the essence of the corresponding technical solutions to deviate from the scope of the technical solutions of the embodiments of this utility model.

Claims

1. A bent blade repair machine characterized by, The hydraulic cylinder (200) is fixedly connected with one end of the support frame (100), and an output end is connected with the pick head (300); The hydraulic cylinder (200) is fixedly connected with one end of the support frame (100), and an output end is connected with the pick head (300); The hydraulic pipe assembly (400) comprises a first hydraulic pipe (410), a second hydraulic pipe (420) and a third hydraulic pipe (430); The valve assembly (500) comprises a liquid supply valve (510), a liquid inlet valve (520) and a liquid return valve (530); The first hydraulic pipe (410) and the second hydraulic pipe (420) are respectively connected with the hydraulic cylinder (200), the third hydraulic pipe (430) is connected with the first hydraulic pipe (410), and the second hydraulic pipe (420) is connected with the first hydraulic pipe (410); The liquid supply valve (510) is installed on the third hydraulic pipe (430), the liquid inlet valve (520) is installed on the first hydraulic pipe (410), and the liquid return valve (530) is installed on the second hydraulic pipe (420); The first hydraulic pipe (410) and the third hydraulic pipe (430) are respectively connected with the oil tank (600).

2. A bend and doctor blade repair machine according to claim 1 wherein, The support frame (100) comprises a bottom plate (120) and a tripod (110); The bottom of the tripod (110) is welded to the bottom plate (120), and the hydraulic cylinder (200) is connected with the tripod (110).

3. A bend and doctor blade repair machine according to claim 2, wherein, The tripod (110) is connected with a round pin (130), and the round pin (130) penetrates the tripod (110).

4. A curved blade repair machine according to claim 3, wherein, The top of the tripod (110) is welded with a reinforcing rib (140).

5. A curved blade repair machine according to claim 4, wherein, The pick head (300) is provided with a groove (310).