Auxiliary feeding robot for brake system caliper detection

By designing a six-axis robot and an auxiliary loading robot with a press-fitting detection mechanism, the problem of the single structure of the existing loading robot is solved, the automated press-fitting and detection of the brake system calipers is realized, and work efficiency is improved.

CN223455478UActive Publication Date: 2025-10-21SUZHOU SURUN MACHINERY TECH
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Patent Information

Application Number
CN202422997279.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-05
Publication Date
2025-10-21
Estimated Expiration
2034-12-05

AI Technical Summary

Technical Problem

The existing loading robots have a simple structure, which requires additional manpower when in use, affecting the work efficiency of the staff.

Method used

An auxiliary loading robot including a six-axis robot, a pressing mechanism and a detection mechanism was designed. Through components such as an electric turntable, a pressing cylinder, a detection head and a camera detection head, automatic pressing, oiling and detection operations can be realized, reducing manual intervention.

Benefits of technology

The automation level of brake system caliper detection is improved, manual coordination is reduced, and work efficiency and detection results are improved.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an auxiliary feeding robot for brake system caliper detection, and relates to the technical field of mechanical robots, the auxiliary feeding robot comprises a workbench and an electric turntable arranged at the top of the workbench, the top of the workbench is fixedly connected with a six-axis robot I, and the top of the workbench is also fixedly connected with a six-axis robot II; the workbench is provided with a press-fitting mechanism, and the press-fitting mechanism is used for enabling workers to carry out press-fitting operation on workpieces conveniently. Through the arrangement of the press-fitting air cylinder, the fixing frame, the electric rotating disc and the press-fitting head, the effect that a workpiece can automatically achieve the press-fitting effect is achieved, and the working efficiency of the device is improved. The problems that due to the fact that most of existing feeding robots are single in structure, extra manpower is often needed for corresponding cooperation in the using process, detection operation can be conducted on calipers of a brake system, the working efficiency of workers is greatly affected, and using is not facilitated are solved.
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Description

TECHNICAL FIELD

[0001] The utility model relates to mechanical robot technical field, concretely is a kind of auxiliary feeding robot for brake system caliper detection. BACKGROUND

[0002] With the increase of domestic labor cost, the rapid development of mechanical industry in domestic, more and more factories have purchased a large number of automatic mechanical equipment to replace high labor cost, automation equipment relative to traditional pure hand, not only improve the output, but also reduce cost, while also improve the quality of product, automobile industry especially pay attention to automation production, commercial vehicle electric brake system caliper shell assembly line research and development through semi-automatic mode, realize multifunctional automatic assembly detection function.

[0003] On this basis, China patent application No. CN201821551377.6 discloses a valve plate detection feeding and discharging robot end effector, so it can be known that the above-mentioned patent has certain defects:

[0004] The existing feeding robot structure is mostly single, which often needs additional manpower to cooperate during use, so that the caliper of the brake system can be detected and operated, which greatly affects the work efficiency of the workers and is not conducive to use.

[0005] In view of the above problems, an auxiliary feeding robot for brake system caliper detection is proposed. CONTENT OF THE UTILITY MODEL

[0006] The utility model aims at providing an auxiliary feeding robot for brake system caliper detection, which solves the problem of the existing feeding robot structure being mostly single, which often needs additional manpower to cooperate during use, so that the caliper of the brake system can be detected and operated, which greatly affects the work efficiency of the workers and is not conducive to use.

[0007] To achieve the above-mentioned purpose, the utility model provides the following technical scheme: an auxiliary feeding robot for brake system caliper detection, comprising a workbench and an electric turntable arranged on the top of the workbench, the top of the workbench is fixedly connected with a six-axis robot one, the top of the workbench is also fixedly connected with a six-axis robot two, the workbench is provided with a press-fitting mechanism, the press-fitting mechanism is used for facilitating the press-fitting operation of the workpiece by workers, the press-fitting mechanism comprises a fixed frame fixedly connected to the top of the workbench, and the fixed frame is provided with three groups, and the top of the workbench is also provided with an auxiliary tool.

[0008] Preferably, one group of the fixed frame is fixedly connected to one side of the workbench, and the other two groups of the fixed frame are located above the electric turntable.

[0009] Preferably, the fixed frame is fixedly connected with a press-fit cylinder, and the output end of the press-fit cylinder is fixedly connected with a press-fit head.

[0010] Preferably, the top of the electric rotating disc and the fixed frame are both fixedly connected with a press-fit base, and the press-fit base is matched with the press-fit head.

[0011] Preferably, the six-axis robot two is fixedly connected with a detection head, and the detection head is electrically connected with the power line of the device.

[0012] Preferably, one side of the detection head is fixedly connected with a clamping cylinder, the output end of the clamping cylinder is fixedly connected with a clamping arm, and one end of the six-axis robot one is fixedly connected with an electric oiling head.

[0013] Preferably, the top of the workbench is further fixedly connected with a fixed connection frame, one side of the fixed connection frame is fixedly connected with a camera detection head, and the camera detection head is electrically connected with the external power line.

[0014] Compared with the prior art, the application has the following beneficial effects:

[0015] 1. The application provides an auxiliary feeding robot for brake system caliper detection, which solves the problem that the existing feeding robot structure is mostly single, resulting in the need for additional manpower for cooperation during use, so that the brake system caliper can be detected and operated, greatly affecting the work efficiency of the workers, and is not conducive to use. In the use process, the press-fit jig to be assembled can be placed on the press-fit base, and the pad wear-resistant gear ring and the cam screw bushing can be placed on the press-fit head at the output end of the press-fit cylinder. At this time, the press-fit cylinder can be started, the press-fit head is driven to move, and the pad wear-resistant gear ring and the cam screw bushing are pressed with the press-fit jig. When the press-fit operation is completed, the electric rotating disc can be started, the multiple press-fit bases are driven to rotate by the electric rotating disc, and the press-fit bases are moved to the bottom of the electric oiling head of the six-axis robot one. At this time, the six-axis robot one works and moves the electric oiling head. The workpiece is oiled by the electric oiling head. After the oiling operation is completed, the workpiece can automatically play the press-fit effect, and the working efficiency of the device is improved.

[0016] 2, the application proposes a kind of auxiliary feeding robot for brake system caliper detection, after the existing feeding robot is assembled, it is often necessary to manually detect workpiece, this kind of operating mode greatly influences the problem of work effect, electric turntable can be started again, electric turntable drives the probe head of the pressing base of six-axis robot two to rotate to two, after the detection of workpiece by probe head, clamping cylinder and six-axis robot two can be started, clamping cylinder drives clamping arm to move and then can be clamped to workpiece, the position of camera detection head at fixed connecting frame is reached by the setting of six-axis robot two, the effect of detection can be achieved to workpiece by camera detection head at this time, the setting of auxiliary tool can facilitate staff to carry out maintenance and assembly etc. Operation to the related parts of device, the effect that staff can conveniently detect workpiece assembled is realized, and work efficiency is improved. BRIEF DESCRIPTION OF DRAWINGS

[0017] Figure 1 It is the overall structure schematic diagram of the utility model;

[0018] Figure 2 It is the fixed frame and pressing cylinder structure diagram of the utility model;

[0019] Figure 3 It is the Figure 1 Enlarged structural view in A place;

[0020] Figure 4 It is the Figure 1 Enlarged structural view in B place.

[0021] In the drawing: 1, workbench;11, six-axis robot one;12, six-axis robot two;13, fixed frame;131, pressing cylinder;132, pressing head;133, pressing base;14, probe head;141, clamping cylinder;142, clamping arm;15, electric oiling head;16, fixed connecting frame;161, camera detection head;2, electric turntable;21, auxiliary tool. DETAILED DESCRIPTION

[0022] The technical scheme in the embodiments of the present application will be described clearly and completely in conjunction with the drawings of the embodiments of the present application, obviously, the described embodiments are only part of the embodiments of the present application, not all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative labor belong to the scope of protection of the present application.

[0023] In order to further understand the content of the present application, the present application will be described in detail in conjunction with the drawings.

[0024] In conjunction with Figure 1and Figure 2 The utility model provides an auxiliary loading robot for brake system caliper detection, including work table 1 and the electric turntable 2 of setting at work table 1 top, the top fixed connection of work table 1 has six axis robot one 11, the top fixed connection of work table 1 still has six axis robot two 12, work table 1 is provided with pressure equipment mechanism, and pressure equipment mechanism is used to facilitate staff to carry out pressure equipment operation to workpiece, and pressure equipment mechanism includes the fixed frame 13 of fixed connection at work table 1 top, and fixed frame 13 is provided with three groups, and the top of work table 1 still is provided with auxiliary tool 21.

[0025] The utility model will be further described below in conjunction with the embodiment.

[0026] Embodiment 1:

[0027] To solve the existing loading robot structure mostly relatively single, resulting in when using often needs additional manpower to carry out corresponding cooperation, can only the detection operation of brake system's caliper, greatly influenced the work efficiency of staff, is not favorable to use's problem, therefore discloses the following scheme, specific please refer to Figure 1 and Figure 2 One group of fixed frame 13 fixed connection is in the side of work table 1, and the other two groups of fixed frame 13 are located above electric turntable 2, and fixed frame 13 is fixedly connected with pressure equipment cylinder 131, and the output end of pressure equipment cylinder 131 is fixedly connected with pressure equipment head 132, and the top of electric turntable 2 and fixed frame 13 are all fixedly connected with pressure equipment base 133, and pressure equipment base 133 is matched with pressure equipment head 132, in the process of using, can place the pressure equipment fixture of waiting assembly on pressure equipment base 133, and can place the pad wear gear ring and cam screw bushing on the pressure equipment head 132 of pressure equipment cylinder 131 output end, at this time, pressure equipment cylinder 131 can be started, and pressure equipment cylinder 131 drives pressure equipment head 132 to move and then makes the pad wear gear ring and cam screw bushing and pressure equipment fixture carry out pressure equipment operation, when completing pressure equipment operation, at this time, electric turntable 2 can be started, and electric turntable 2 drives multiple pressure equipment base 133 to rotate and then makes pressure equipment base 133 move to the bottom of electric oiling head 15 of six axis robot one 11, at this time, six axis robot one 11 works and moves electric oiling head 15, and the workpiece is operated by electric oiling head 15, and oiling operation is finished, realizes the workpiece automatic pressure equipment effect of making, improves the work efficiency of device.

[0028] Embodiment 2:

[0029] To solve the existing loading robot after assembly, often still needs manual detection to workpiece, and this kind of operation mode greatly influences the work effect problem, therefore discloses the following scheme, specific please refer to Figure 1 、 Figure 3And Figure 4 The six-axis robot two 12 is fixedly connected with the detection head 14, and the detection head 14 is electrically connected with the power line of the device, one side of the detection head 14 is fixedly connected with the clamping cylinder 141, and the output end of the clamping cylinder 141 is fixedly connected with the clamping arm 142, one end of the six-axis robot one 11 is fixedly connected with the electric oiling head 15, the top of the workbench 1 is further fixedly connected with the fixed connection frame 16, one side of the fixed connection frame 16 is fixedly connected with the camera detection head 161, and the camera detection head 161 is electrically connected with the external power line, the electric turntable 2 can be started again, the electric turntable 2 drives the press-fit base 133 to rotate to the detection head 14 on the six-axis robot two 12, the detection head 14 can start the clamping cylinder 141 and the six-axis robot two 12 after detecting the workpiece, the clamping cylinder 141 drives the clamping arm 142 to move and thus can clamp the workpiece, and the workpiece is moved to the position of the camera detection head 161 on the fixed connection frame 16 through the setting of the six-axis robot two 12, at this time, the camera detection head 161 can detect the workpiece, and the setting of the auxiliary tool 21 can facilitate the staff to maintain and assemble the related parts of the device, and the workpiece after assembly can be conveniently detected, and the work efficiency is improved.

[0030] It should be noted that the relational terms herein such as first and second and the like are used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any such actual relationship or order between such entities or actions. Moreover, the terms "comprises", "comprising", or any other variations thereof, are intended to cover a non-exclusive inclusion such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but can include other elements not expressly listed or inherent to such process, method, article, or apparatus.

[0031] Although the embodiments of the present application have been shown and described, it should be understood by those skilled in the art that various changes, modifications, substitutions and variations can be made thereto without departing from the principles and spirit of the present application, and the scope of the present application is defined by the appended claims and their equivalents.

Claims

1. An auxiliary loading robot for caliper detection of a brake system, comprising a workbench (1) and an electric rotating disc (2) arranged on the top of the workbench (1), characterized in that: The top of the workbench (1) is fixedly connected with a six-axis robot one (11), and the top of the workbench (1) is also fixedly connected with a six-axis robot two (12), and the workbench (1) is provided with a press mounting mechanism, which is used for facilitating workers to press and mount workpieces, and the press mounting mechanism comprises a fixing frame (13) fixedly connected to the top of the workbench (1), and the fixing frame (13) is provided with three groups, and the top of the workbench (1) is also provided with auxiliary tools (21).

2. The auxiliary loading robot for caliper detection of a brake system according to claim 1, characterized in that: One group of the fixing frame (13) is fixedly connected to one side of the workbench (1), and the other two groups of the fixing frame (13) are located above the electric turntable (2).

3. The auxiliary loading robot for caliper detection of a brake system according to claim 2, characterized in that: The fixing frame (13) is fixedly connected with a press mounting cylinder (131), and the output end of the press mounting cylinder (131) is fixedly connected with a press mounting head (132).

4. The auxiliary loading robot for caliper detection of a brake system according to claim 3, characterized in that: The top of the electric turntable (2) and the fixing frame (13) are both fixedly connected with a press mounting base (133), and the press mounting base (133) is matched with the press mounting head (132).

5. The auxiliary loading robot for caliper detection of a brake system according to claim 4, characterized in that: The six-axis robot two (12) is fixedly connected with a detection head (14), and the detection head (14) is electrically connected with the power line of the device.

6. The auxiliary loading robot for caliper detection of a brake system according to claim 5, characterized in that: One side of the detection head (14) is fixedly connected with a clamping cylinder (141), and the output end of the clamping cylinder (141) is fixedly connected with a clamping arm (142), one end of the six-axis robot one (11) is fixedly connected with an electric oiling head (15).

7. The auxiliary loading robot for caliper detection of a brake system according to claim 6, characterized in that: The top of the workbench (1) is also fixedly connected with a fixed connection frame (16), one side of the fixed connection frame (16) is fixedly connected with a camera detection head (161), and the camera detection head (161) is electrically connected with the external power line.

Citation Information

Patent Citations

  • End effector of valve plate detection feeding and discharging robot

    CN209007571U