Efficient vibration device for casting
By combining the platform with buffer components and vibration mechanism, the problem of uneven vibration of large-volume products is solved, achieving a uniform and efficient vibration effect to meet production needs.
Patent Information
- Application Number
- CN202422888244.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-26
- Publication Date
- 2025-10-21
- Estimated Expiration
- 2034-11-26
AI Technical Summary
Existing vibration platforms have problems with uneven and unrealistic vibration in the production of large-volume products, making it difficult to achieve a uniform and effective vibration effect.
It adopts a combination design of a loading platform, buffer components, vibration mechanism, support base, arc-shaped protrusion connecting mechanism and controller, and achieves multi-directional vibration and uniform vibration effect through buffer springs, multiple vibrators and self-lubricating ball structure.
It provides uniform vibration for large-volume products, improves vibration effect, and meets the diverse production needs and product quality requirements.
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Figure CN223456191U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model belongs to geotechnical engineering technical field, concretely relates to a high -efficient vibration device for casting. BACKGROUND
[0002] The vibration table is also called a vibration generator, which is a device for obtaining mechanical vibration power through piezoelectricity, oil pressure and other ways. The production process of cast products such as concrete and artificial stone needs to use this kind of device. The vibration compaction effect of the vibration table is a key link related to product quality. In actual production, due to the influence of the vibration process, air holes and particle layering appear, which are the key to product quality problems.
[0003] The vibration platform used for production is mainly vertical vibration. For large-volume products, there are problems of uneven vibration and non-real vibration. In actual application, the vibration effect still cannot reach the ideal situation, so a high -efficient vibration device for casting with uniform vibration and good vibration effect is urgently needed. UTILITY MODEL CONTENTS
[0004] The utility model provides a high -efficient vibration device for casting in view of above -mentioned problem.
[0005] In order to achieve the above purpose, the utility model adopts the technical scheme that a high -efficient vibration device for casting, including the object platform, the object platform upper end with product mould is detachably connected, still including buffer assembly, vibration mechanism, support base, arc convex connection mechanism and controller, the object platform includes platform main part, the platform main part is opened with the sliding slot on, buffer assembly includes buffer spring and buffer connecting rod,
[0006] The length direction of the buffer spring is vertical, the upper end of the buffer spring is detachably connected with the lower end of the platform main body, the lower end of the buffer spring is detachably connected with the upper end of the support base, the lower end of the buffer connecting rod is rotatably connected with the support base, and the platform main body is slidably connected with the buffer connecting rod through the sliding slot.
[0007] The vibration mechanism is detachably connected with the support base, the controller is installed on the support base, the vibration mechanism is in communication connection with the controller, the arc convex connection mechanism is detachably connected with the support base, and the upper end of the arc convex connection mechanism is detachably connected with the platform main body.
[0008] As a preferred, the arc convex connection mechanism includes an arc convex piece and an elastic connecting piece, the upper end surface of the arc convex piece is a convex surface, the lower end surface of the platform main body is a concave surface, the arc convex piece and the elastic connecting piece are detachably connected, and the elastic connecting piece is detachably connected with the platform main body.
[0009] As preferred, the buffer connecting rod comprises rotating ball one, connecting part and rotating ball two, the lower end of the connecting part is detachably connected with rotating ball one, the upper end of the connecting part is detachably connected with rotating ball two, rotating ball one is rotationally connected with the supporting base, and the platform body is slidingly connected with rotating ball two through the sliding groove.
[0010] As preferred, the connecting part is an elastic rod.
[0011] As preferred, the vibration mechanism comprises a horizontal component and a vertical component, the length direction of the horizontal component is perpendicular to the length direction of the vertical component, and the horizontal component and the vertical component are both in communication connection with the controller.
[0012] As preferred, the horizontal component and the vertical component both comprise a vibrator, the number of the vibrators is multiple, the multiple vibrators are all detachably connected with the supporting base, and the vibrators are in communication connection with the controller.
[0013] As preferred, the self-lubricating ball structure is further included, the self-lubricating ball structure comprises upper connecting part and lower connecting part, the upper connecting part comprises upper connecting plate and elliptical lubricating ball, the lower end of the upper connecting plate is detachably connected with the elliptical lubricating ball, an elliptical hole groove is formed in the upper connecting part, the upper end of the upper connecting plate is detachably connected with the lower end of the platform body, the lower end of the lower connecting part is detachably connected with the upper end of the supporting base, and the lower connecting part is attached with the elliptical lubricating ball through the elliptical hole groove.
[0014] Compared with the prior art, the utility model has the advantages and positive effects that:
[0015] (1) the lower end of the buffer spring is detachably connected with the upper end of the supporting base, the platform body is slidingly connected with the buffer connecting rod through the sliding groove, the sliding groove can provide moving space in multiple vibration directions, rotating ball two is of a spherical structure and can move self-lubricatingly in the sliding groove, the buffer connecting rod is connected and fixed, and the buffer spring provides buffering effect, so that compared with simple vertical shaking, the product of large volume is shaken evenly and the shaking effect is good;
[0016] (2) the upper end surface of the arc-shaped convex part is a convex surface, the lower end surface of the platform body is a concave surface, the curved surfaces of the convex surface and the concave surface are in contact, and the degree of vibration is increased;
[0017] (3) the horizontal component and the vertical component both comprise a vibrator, the number of the vibrators is multiple, different vibrators are controlled to move up and down, the shaking effect is good for different product molds, and multiple vibrators are arranged around the supporting base, so that different vibration frequencies, amplitudes and sequences can be provided according to production requirements;
[0018] (4) the lower connecting part is attached with the elliptical lubricating ball through the elliptical hole groove, and can be shaken in different directions, so that the vibration is even and the shaking effect is good. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the following briefly introduces the drawings required for describing the embodiments:
[0020] Figure 1 A three-dimensional view of a high-efficiency vibration device for casting;
[0021] Figure 2 This is the front view of the high-efficiency vibration device for casting;
[0022] Figure 3 Cross-section of a high-efficiency vibration device for casting Figure 1 ;
[0023] Figure 4 Cross-section of a high-efficiency vibration device for casting Figure 2 ;
[0024] Figure 5 for Figure 4 A partial enlarged schematic diagram of point A in the middle;
[0025] Figure 6 Front view of the disassembled loading platform for the high-efficiency vibration device for casting;
[0026] Figure 7 A top view of the dismantling of the loading platform for the high-efficiency vibration device for casting;
[0027] Figure 8 A perspective view of the dismantling of the loading platform for the high-efficiency vibration device for casting;
[0028] Figure 9 This is a cross-sectional view of the self-lubricating ball structure of a high-efficiency vibration device for casting;
[0029] Figure 10 This is a three-dimensional view of the upper connecting part of a high-efficiency vibration device for casting.
[0030] Reference numerals:
[0031] 1. Loading platform, 11. Platform body, 12. Slide;
[0032] 2. Buffer assembly, 21. Buffer spring, 22. Buffer connecting rod, 23. Rotating ball 1, 24. Connecting part, 25. Rotating ball 2;
[0033] 3. Vibration mechanism, 31. Horizontal assembly, 32. Vertical assembly;
[0034] 4. Support base;
[0035] 5. Arc-shaped protrusion connection mechanism, 51. Arc-shaped protrusion member, 52. Elastic connection member;
[0036] 6. Self-lubricating ball structure, 61. Upper connecting part, 62. Lower connecting part, 63. Upper connecting plate, 64. Elliptical lubricating ball. DETAILED DESCRIPTION
[0037] In order to more clearly understand the above-mentioned objects, features and advantages of the present invention, the present invention will be further described below with reference to the accompanying drawings and embodiments.
[0038] In the following description, many specific details are set forth to facilitate a full understanding of the present invention. However, the present invention may also be implemented in other ways than those described herein. Therefore, the present invention is not limited to the specific embodiments disclosed in the following specification.
[0039] Example 1
[0040] The following combination Figures 1 to 8 Specifically describe the high efficiency vibration device for casting, such as Figure 1 and Figure 2 As shown, a high-efficiency vibration device for casting includes a loading platform 1, the upper end of which is detachably connected to the product mold, and also includes a buffer component 2, a vibration mechanism 3, a support base 4, an arc-shaped protrusion connection mechanism 5 and a controller. The loading platform 1 includes a platform body 11, a slide groove 12 is provided on the platform body 11, and the buffer component 2 includes a buffer spring 21 and a buffer connecting rod 22.
[0041] like Figure 4 and Figure 5 As shown, the buffer spring 21 is vertical in length direction, the upper end of the buffer spring 21 is detachably connected to the lower end of the platform body 11, the lower end of the buffer spring 21 is detachably connected to the upper end of the support base 4, the lower end of the buffer connecting rod 22 is rotatably connected to the support base 4, and the platform body 11 is slidingly connected to the buffer connecting rod 22 through the slide groove 12.
[0042] like Figure 3 As shown, the vibration mechanism 3 is detachably connected to the support base 4, the controller is installed on the support base 4, the vibration mechanism 3 is communicatively connected to the controller, the arc-shaped protrusion connection mechanism 5 is detachably connected to the support base 4, and the upper end of the arc-shaped protrusion connection mechanism 5 is detachably connected to the platform body 11.
[0043] like Figure 6 and Figure 7 As shown, the arc-shaped protrusion connection mechanism 5 includes an arc-shaped protrusion 51 and an elastic connection member 52. The upper end surface of the arc-shaped protrusion 51 is a convex surface, and the lower end surface of the platform body 11 is a concave surface. The arc-shaped protrusion 51 and the elastic connection member 52 are detachably connected, and the elastic connection member 52 is detachably connected to the platform body 11.
[0044] like Figure 5 and Figure 8As shown, the buffer connecting rod 22 includes rotating ball one 23, connecting part 24 and rotating ball two 25, the lower end of the connecting part 24 is detachably connected with the rotating ball one 23, the upper end of the connecting part 24 is detachably connected with the rotating ball two 25, the rotating ball one 23 is rotationally connected with the support base 4, and the platform main body 11 is slidingly connected with the rotating ball two 25 through the sliding groove 12.
[0045] The connecting part 24 is an elastic rod.
[0046] The vibration mechanism 3 includes a transverse component 31 and a longitudinal component 32, the length direction of the transverse component 31 is perpendicular to the length direction of the longitudinal component 32, and the transverse component 31 and the longitudinal component 32 are both in communication connection with the controller.
[0047] The transverse component 31 and the longitudinal component 32 both include a plurality of vibrators, the plurality of vibrators are all detachably connected with the support base 4, and the vibrators are in communication connection with the controller.
[0048] Further comprising a self-lubricating ball structure 6, the self-lubricating ball structure 6 includes an upper connecting part 61 and a lower connecting part 62, the upper connecting part 61 includes an upper connecting plate 63 and an elliptical lubricating ball 64, the lower end of the upper connecting plate 63 is detachably connected with the elliptical lubricating ball 64, an elliptical hole slot is formed in the upper connecting part 62, the upper end of the upper connecting plate 63 is detachably connected with the lower end of the platform main body 11, the lower end of the lower connecting part 62 is detachably connected with the upper end of the support base 4, and the lower connecting part 62 is attached with the elliptical lubricating ball 64 through the elliptical hole slot.
[0049] A groove is formed in the upper end of the object carrying platform 1, and the object carrying platform 1 is detachably connected with the product mold through the groove.
[0050] Working principle of the high-efficiency vibration device for casting:
[0051] The buffer spring 21 of the buffer assembly 2 can provide fixation, buffering and protection for the object carrying platform 1 during vibration, can connect the support base 4 and the object carrying platform 1, and can prevent violent collision with the support base 4 during vibration, the buffer connecting rod 22 is located at the connecting position of the convex surface of the support base 4 and the concave surface of the object carrying platform 1, is used for fixing the object carrying platform 1, and has a certain activity to support the object carrying platform 1 to shake in different directions, the vibration mechanism 3 can provide vertical excitation force, and through slight shaking, high-frequency vibration is replaced to make the fluid quickly and uniformly distributed.
[0052] Example 2
[0053] The difference between this embodiment and example 1 is that: Figure 9 and Figure 10As shown, further comprising self-lubricating ball structure 6, self-lubricating ball structure 6 includes upper connecting part 61 and lower connecting part 62, upper connecting part 61 includes upper connecting plate 63 and elliptical lubricating ball 64, upper connecting plate 63 lower end and elliptical lubricating ball 64 are detachably connected, lower connecting part 62 is provided with an oval hole groove on the upper end, the upper end of the upper connecting plate 63 is detachably connected with the lower end of the platform main body 11, the lower end of the lower connecting part 62 is detachably connected with the upper end of the support base 4, and the lower connecting part 62 is attached to the elliptical lubricating ball 64 through the oval hole groove.
[0054] As the technical scheme of the utility model, the hardware setting provided is only for facilitating the realization of brake control on the basis of hardware facilities, and the specific realization of brake control and the brake control method are not the technical problems to be solved and the objects to be protected of the utility model, and the communication methods between devices all adopt the existing communication methods, which are not the utility model points of the application.
[0055] The above is only a preferred embodiment of the utility model, and is not intended to limit the utility model in other forms, and any skilled person in the art can change or modify the above disclosed technical content into equivalent embodiments with equivalent changes applied to other fields, but any simple modification, equivalent change or application of the above embodiments according to the technical essence of the utility model without departing from the technical scheme of the utility model still belongs to the protection scope of the technical scheme of the utility model.
Claims
1. A high-efficiency vibrating device for casting, comprising a carrying platform (1), the upper end of which is detachably connected with a product mold, characterized in that: It also includes buffer assembly (2), vibration mechanism (3), support base (4), arc convex connection mechanism (5) and controller, the platform (1) includes platform body (11), the platform body (11) is set with chute (12), the buffer assembly (2) includes buffer spring (21) and buffer connecting rod (22); The length direction of the buffer spring (21) is vertical, the upper end of the buffer spring (21) is detachably connected with the lower end of the platform body (11), the lower end of the buffer spring (21) is detachably connected with the upper end of the support base (4), the lower end of the buffer connecting rod (22) is rotatably connected with the support base (4), the platform body (11) is slidably connected with the buffer connecting rod (22) through the chute (12); The vibration mechanism (3) is detachably connected with the support base (4), the controller is installed on the support base (4), the vibration mechanism (3) is communicatively connected with the controller, the arc convex connection mechanism (5) is detachably connected with the support base (4), the upper end of the arc convex connection mechanism (5) is detachably connected with the platform body (11).
2. The high efficiency vibrating device for casting according to claim 1, characterized in that: The arc convex connection mechanism (5) includes arc convex piece (51) and elastic connecting piece (52), the upper end surface of the arc convex piece (51) is convex, the lower end surface of the platform body (11) is concave, the arc convex piece (51) and the elastic connecting piece (52) are detachably connected, and the elastic connecting piece (52) is detachably connected with the platform body (11).
3. The high efficiency vibrating device for casting according to claim 2, wherein: The buffer connecting rod (22) includes rotating ball one (23), connecting part (24) and rotating ball two (25), the lower end of the connecting part (24) is detachably connected with the rotating ball one (23), the upper end of the connecting part (24) is detachably connected with the rotating ball two (25), the rotating ball one (23) is rotatably connected with the support base (4), and the platform body (11) is slidably connected with the rotating ball two (25) through the chute (12).
4. The high efficiency vibrating device for casting according to claim 3, wherein: The connecting part (24) is an elastic rod.
5. The high efficiency vibrating device for casting according to claim 1, wherein: The vibration mechanism (3) includes horizontal component (31) and longitudinal component (32), the length direction of the horizontal component (31) is perpendicular to the length direction of the longitudinal component (32), and the horizontal component (31) and the longitudinal component (32) are both communicatively connected with the controller.
6. The high efficiency vibrating device for casting according to claim 5, wherein: The horizontal component (31) and the longitudinal component (32) both include a vibrator, a plurality of vibrators are provided, the vibrators are detachably connected with the support base (4), and the vibrators are communicatively connected with the controller.
7. The high efficiency vibrating device for casting according to claim 1, wherein: Also include self-lubricating ball structure (6), the self-lubricating ball structure (6) includes upper connecting part (61) and lower connecting part (62), the upper connecting part (61) includes upper connecting plate (63) and oval lubricating ball (64), the lower end of the upper connecting plate (63) and oval lubricating ball (64) are detachably connected, the lower connecting part (62) is provided with oval hole groove on the upper, the upper end of the upper connecting plate (63) is detachably connected with the lower end of the platform main body (11), the lower end of the lower connecting part (62) is detachably connected with the upper end of the support base (4), the lower connecting part (62) is attached with oval lubricating ball (64) through oval hole groove.