Charging basket transfer system
By designing a material bucket transfer system, a lifting drive cylinder and a lifting plate are used to realize the mechanized transfer of material buckets, which solves the problems of high labor intensity and low efficiency caused by manual handling and realizes the automated transfer of material buckets.
Patent Information
- Application Number
- CN202423134911.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-18
- Publication Date
- 2025-10-21
- Estimated Expiration
- 2034-12-18
AI Technical Summary
In existing technologies, the transfer of material buckets requires manual handling, resulting in high labor intensity and low work efficiency.
A material barrel transfer system was designed, including a material rack and a material cart. The mechanical transfer of the material barrel is realized by using a lifting drive cylinder and a lifting plate. The automated transfer of the material barrel is achieved by cooperating with the U-shaped material inlet of the material rack and the support platform of the material cart.
It reduces the labor intensity of the staff and improves the efficiency of barrel transfer.
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Figure CN223456980U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to material transfer technical field especially relates to a material bucket transfer system. BACKGROUND
[0002] In the processing of powder coating, first, the raw materials in barrels need to be purchased to the workshop, and then mixed, hot-melted, extruded, ground and other processes are carried out according to the required color, in which process the workers need to transfer each raw material barrel to each process.
[0003] At present, when transferring the material barrels, the workers generally use a transfer trolley, first, the transfer trolley is parked near the material barrel, and then the material barrel is carried to the transfer trolley by manpower, the weight of a single material barrel is generally about several dozen kilograms, so the labor intensity is very large when carrying by manpower, and the work efficiency is also reduced with the consumption of physical strength.
[0004] Therefore, a material barrel transfer system is needed to assist the workers to carry the material barrels, reduce the labor intensity and improve the work efficiency. UTILITY MODEL CONTENT
[0005] In view of the above technical problems, the utility model provides a material barrel transfer system to solve the problem that the labor intensity is very large when carrying the material barrels by manpower, and the work efficiency is also reduced with the consumption of physical strength.
[0006] The above technical purpose of the utility model is realized by the following technical scheme:
[0007] A material barrel transfer system comprises a body, a rack and a trolley, the rack comprises a supporting leg and a material placing table arranged on the supporting leg, a plurality of semi-open U-shaped material placing openings are arranged on the material placing table;
[0008] The trolley comprises a bottom plate, universal wheels are arranged at the bottom of the bottom plate, a plurality of supporting columns are vertically arranged on the bottom plate in a rectangular shape, a supporting table is horizontally arranged at the top of the supporting columns, the height of the supporting table is not higher than that of the material placing table, a jacking disc is inlaid in the middle of the supporting table, and the width of the jacking disc is less than that of the U-shaped material placing opening;
[0009] A jacking drive cylinder is arranged at the center position of the bottom plate, and the output end of the jacking drive cylinder is connected with the jacking disc;
[0010] The bottom plate is further provided with a power source for providing power to the jacking drive cylinder.
[0011] Further, the jacking disc is circular, the support column is provided with a guide hole at the position of the support column, the guide hole is provided with a guide rod, the guide rod is in plug-in cooperation with the support column, and the guide rod is provided with a connecting arm between the guide rod and the jacking disc.
[0012] Further, the support column is provided with a guide hole at the position of the support column, the guide hole is provided with a guide rod, the guide rod is in plug-in cooperation with the support column, and the guide rod is provided with a connecting arm between the guide rod and the jacking disc.
[0013] Further, the support column is provided with a guide hole at the position of the support column, the guide hole is provided with a guide rod, the guide rod is in plug-in cooperation with the support column, and the guide rod is provided with a connecting arm between the guide rod and the jacking disc.
[0014] Further, the support column is provided with a guide hole at the position of the support column, the guide hole is provided with a guide rod, the guide rod is in plug-in cooperation with the support column, and the guide rod is provided with a connecting arm between the guide rod and the jacking disc.
[0015] Further, the support column is provided with a guide hole at the position of the support column, the guide hole is provided with a guide rod, the guide rod is in plug-in cooperation with the support column, and the guide rod is provided with a connecting arm between the guide rod and the jacking disc.
[0016] Further, the support column is provided with a guide hole at the position of the support column, the guide hole is provided with a guide rod, the guide rod is in plug-in cooperation with the support column, and the guide rod is provided with a connecting arm between the guide rod and the jacking disc.
[0017] Further, the support column is provided with a guide hole at the position of the support column, the guide hole is provided with a guide rod, the guide rod is in plug-in cooperation with the support column, and the guide rod is provided with a connecting arm between the guide rod and the jacking disc.
[0018] Further, the support column is provided with a guide hole at the position of the support column, the guide hole is provided with a guide rod, the guide rod is in plug-in cooperation with the support column, and the guide rod is provided with a connecting arm between the guide rod and the jacking disc.
[0019] Further, the support column is provided with a guide hole at the position of the support column, the guide hole is provided with a guide rod, the guide rod is in plug-in cooperation with the support column, and the guide rod is provided with a connecting arm between the guide rod and the jacking disc.
[0020] The beneficial technical effects of the present application are as follows:
[0021] The U-shaped material placing opening on the material placing table realizes the fixed-point placing of the material barrel, in the transfer process, the support column on the trolley is placed at the bottom of the material barrel, the jacking drive cylinder is started to drive the jacking disc to act on the material barrel and lift the material barrel upward to separate from the U-shaped material placing opening and transfer out, and then the material barrel is placed on the support column to realize the transition from the material rack to the trolley, in this process, the mechanical mode is used to replace the manual carrying, the labor intensity of the workers is reduced, and the transfer efficiency is ensured. BRIEF DESCRIPTION OF DRAWINGS
[0022] Figure 1 is a structural schematic view of the material rack;
[0023] Figure 2 is Figure 1 is a schematic view from another angle;
[0024] Figure 3is a structural schematic view of the material trolley;
[0025] Figure 4 is Figure 3 a schematic view from another angle;
[0026] Figure 5 is Figure 3 a schematic view in which the support table is hidden;
[0027] Figure 6 is a schematic view of the cooperation between the material rack and the material trolley;
[0028] Figure 7 is a use schematic view of the utility model.
[0029] Reference signs: 1, support leg; 2, material placing table; 3, U-shaped material placing port; 4, receiving table; 5, bottom plate; 6, universal wheel; 7, handlebar; 8, control box; 9, support column; 10, support table; 11, jacking disc; 12, jacking drive cylinder; 13, material placing frame; 14, power source; 15, guide rod; 16, connecting arm; 17, guide wheel; 18, guide arm; 19, lead-in part; 20, stroke port; 21, limiting rod; 22, anti-dropping cap; 23, rubber pad; 24, avoiding port; 25, limiting plate; 26, material bucket. DETAILED DESCRIPTION
[0030] The utility model will be described clearly and completely in combination with examples.
[0031] It should be noted that all directional indications (such as up, down, left, right, front, back, etc.) in the embodiments of the utility model are only used to explain the relative position relationship, movement condition, etc. between components in a certain specific posture (as shown in the drawings), and if the specific posture changes, the directional indications will also change accordingly.
[0032] In the description of the embodiments, unless otherwise explicitly specified and limited, the terms "set", "connected", etc. should be understood broadly. For example, it can be fixedly connected, or detachably connected, or integrally connected; it can be mechanically connected, or electrically connected; it can be directly connected, or connected through an intermediate medium, or the communication inside two elements. For ordinary skilled in the art, the specific meaning of the above terms in the utility model can be understood according to the specific circumstances.
[0033] Reference signs: 1, support leg; 2, material placing table; 3, U-shaped material placing port; 4, receiving table; 5, bottom plate; 6, universal wheel; 7, handlebar; 8, control box; 9, support column; 10, support table; 11, jacking disc; 12, jacking drive cylinder; 13, material placing frame; 14, power source; 15, guide rod; 16, connecting arm; 17, guide wheel; 18, guide arm; 19, lead-in part; 20, stroke port; 21, limiting rod; 22, anti-dropping cap; 23, rubber pad; 24, avoiding port; 25, limiting plate; 26, material bucket. Figures 1-7, shown is a material barrel transfer system, including a material rack and a material cart, wherein the material rack includes a plurality of legs 1 arranged in a rectangular manner and a material placement platform 2 horizontally arranged on the top of the legs 1, and the material placement platform 2 is symmetrically provided with six semi-open U-shaped material placement openings 3 on both sides along the width direction, and the U-shaped material placement opening 3 can accommodate a material barrel 26, and the material placement platform 2 is provided with a receiving platform 4 inside the U-shaped material placement opening 3. When the material barrel 26 is placed on the material placement platform 2, the material barrel 26 is placed in the U-shaped material placement opening 3 and sits on the receiving platform 4, so that the weight of the material barrel 26 is supported by the receiving platform 4, and the U-shaped material placement opening 3 is used to limit and fix the material barrel 26;
[0034] The material cart includes a base plate 5, the bottom of the base plate 5 is provided with four universal wheels 6, and four support columns 9 are vertically fixed on the other side of the base plate 5. The support columns 9 have a hollow structure, and a support platform 10 is provided on the top of the four support columns 9. A circular lifting disk 11 is embedded in the central position of the support platform 10. The diameter of the lifting disk 11 is smaller than the width of the U-shaped loading port 3, and a rubber pad 23 is glued to the surface of the lifting disk 11, and the rubber pad 23 is flush with the loading platform 2. A lifting drive cylinder 12 is provided at the center of the lifting disk 11 on the base plate 5, wherein the lifting drive cylinder 12 is specifically an electric cylinder, and a loading frame 13 is provided at one end of the base plate 5, and a power source 14 for providing power to the lifting drive cylinder 12 is provided in the loading frame 13, wherein the power source 14 is a battery, and the battery is electrically connected to the lifting drive cylinder 12. Then, a handlebar 7 is provided at one end of the bottom plate 5 close to the material loading frame 13. In order to better control the action of the jacking drive cylinder 12, a control box 8 is provided on the handlebar 7. When in use, the material cart is placed at the U-shaped material loading port 3, and the support platform 10 is located below the material barrel 26. The jacking drive cylinder 12 is controlled by the control box 8 to jack up. The jacking drive cylinder 12 further acts on the jacking plate 11 to jack up the material barrel 26 and make the bottom of the material barrel 26 higher than the material loading platform 2, and then the material cart carrying the material barrel 26 is pulled out from under the material loading platform 2 to realize the transfer of the material barrel 26 to the material cart, and then the jacking drive cylinder 12 is lowered to make the jacking plate 11 stored in the support platform 10. At this time, the material barrel 26 falls on the entire support platform 10, and the contact area with the bottom of the material barrel 26 is increased by the support platform 10, making it more stable during the transportation process;
[0035] It can be seen that during the transfer of the barrel 26, the lifting plate 11 is raised and lowered by the lifting drive cylinder 12, and the transfer of the material placement platform 2 to the material cart is achieved mechanically, thereby replacing the manual transportation, reducing the labor intensity of the staff, and improving work efficiency.
[0036] Further, in order to improve the stability of the jacking disc 11 during lifting, the support table 10 is provided with a guide hole corresponding to the position of the support column 9, and a guide rod 15 is arranged in the guide hole. The guide rod 15 is inserted into the support column 9 in a matched manner. The support table 2 is provided with a clearance 24 at the position of the guide rod 15. A connecting arm 16 is arranged between the guide rod 15 and the jacking disc 11. The connecting arm 16 is embedded in the support table 10. When the jacking drive cylinder 12 drives the jacking disc 11 to lift, the jacking disc 11 drives the guide rod 15 to slide in the support column 9 through the connecting arm 16. When the jacking disc 11 is stored in the support table 10, the connecting arm 16 is flush with the support table 10.
[0037] Further, the support column 9 is provided with a stroke hole 20 along the length direction. The length of the stroke hole 20 is greater than the thickness of the material placing table 2. The guide rod 15 is provided with a limiting rod 21 penetrating through the stroke hole 20. The limiting rod 21 is provided with a anti-falling cap 22 at both ends through screw connection. The limiting rod 21 can limit the stroke of the jacking drive cylinder 12 upward jacking, prevent the guide rod 15 from falling off from the support column 9, and prevent the jacking height from being too large to cause the material barrel 26 to overturn.
[0038] Further, the material placing table 2 is symmetrically provided with a guide arm 18 at both sides of the U-shaped material placing hole 3. One end of the guide arm 18 is provided with a slope type guide-in part 19. The distance between the two guide arms 18 is greater than the width of the support table 10. Meanwhile, the support table 10 is provided with two guide wheels 17 at both sides. The axis of the guide wheel 17 is perpendicular to the bottom plate 5. When the dolly is placed under the material placing table 2, the movement of the entire dolly is guided by the two guide arms 18 cooperating with the guide wheels 17. Meanwhile, the material placing table 2 is provided with a limiting plate 25 in the direction of the movement of the dolly. When the support table 10 abuts against the limiting plate 25 during the movement of the dolly along the guide arm 18, the jacking disc 11 is just located at the center position of the U-shaped material placing hole 3. In this way, the stress point of the jacking disc 11 acting on the material barrel 26 is at the center of the bottom of the material barrel 26, avoiding the overturning caused by eccentricity.
[0039] During the transfer, the dolly is placed at the position of the U-shaped material placing hole 3. The dolly moves to the position below the material placing table 2 through the cooperation of the guide wheels 17 at both sides of the support table 10 and the guide arms 18 at both sides of the U-shaped material placing hole 3. At this time, the jacking disc 11 is just located at the center position of the bottom of the material barrel 26 under the limiting action of the limiting plate 25. Then, the jacking drive cylinder 12 is started to drive the jacking disc 11 to jacking upward. The jacking disc 11 further acts on the material barrel 26 to jacking out from the U-shaped material placing hole 3. Then, the dolly is pulled out from the U-shaped material placing hole 3, realizing the transfer of the material barrel 26 from the material placing table 2 to the dolly. Finally, the jacking drive cylinder 12 controls the jacking disc 11 to fall and be stored in the support table 10.
[0040] The above merely describes a preferred embodiment of the present application, and is not intended to limit the protection scope of the present application, and thus: equivalent changes made according to the structure, shape, principle of the present application should be encompassed within the protection scope of the present application.
Claims
1. A tote transfer system, characterized by: The utility model provides a material placing frame and trolley, the material placing frame includes support leg (1) and the material placing table (2) of setting on support leg (1), and a plurality of half-open U-shaped material placing openings (3) are formed on the material placing table (2); The trolley includes a bottom plate (5), the bottom of the bottom plate (5) is provided with universal wheels (6), a plurality of support columns (9) are vertically arranged on the bottom plate (5), the top of the support column (9) is horizontally provided with a support table (10), the height of the support table (10) is not more than the material placing table (2), the middle part of the support table (10) is embedded with a jacking disc (11), and the width of the jacking disc (11) is less than the U-shaped material placing opening (3). The bottom plate (5) is provided with a jacking drive cylinder (12) at the center position of the jacking disc (11), and the output end of the jacking drive cylinder (12) is connected with the jacking disc (11). The bottom plate (5) is further provided with a power source (14) for providing power to the jacking drive cylinder.
2. A tote transfer system according to claim 1, wherein: The jacking disc (11) is circular, the support table (10) is provided with a guide hole at the position of the support column (9), the guide hole is provided with a guide rod (15), the guide rod (15) is insertedly connected with the support column (9), a connecting arm (16) is arranged between the guide rod (15) and the jacking disc (11), and the connecting arm (16) is embedded in the support table (10).
3. A tote transfer system according to claim 1, wherein: At least one guide wheel (17) is arranged at the two sides of the support table (10), and the axis of the guide wheel (17) is perpendicular to the bottom plate (5).
4. A tote transfer system as in claim 2, wherein: The support column (9) is provided with a stroke opening (20) along the length direction, and the guide rod (15) is provided with a limiting rod (21) penetrating through the stroke opening (20).
5. A tote transfer system according to claim 1, wherein: One end of the bottom plate (5) is provided with a material placing frame (13), the power source (14) is arranged in the material placing frame (13), one end of the bottom plate (5) close to the material placing frame (13) is provided with a handlebar (7), and the handlebar (7) is provided with a control box (8) for controlling the action of the jacking drive cylinder (12).
6. A tote transfer system according to claim 1, wherein: The material placing table (2) is provided with a receiving table (4) on the inner wall of the U-shaped material placing opening (3).
7. A tote transfer system according to claim 1, wherein: The material placing table (2) is provided with a guide arm (18) at the two sides of the U-shaped material placing opening (3), and one end of the guide arm (18) is provided with a guide-in part (19).
8. A tote transfer system according to claim 1, wherein: One side of the material placing table (2) is provided with a limiting plate (25) for limiting the depth of the support table (10) in the U-shaped material placing opening (3).
9. A tote transfer system as in claim 4, wherein: The limiting rod (21) is detachably provided with a anti-dropping cap (22) at both ends.
10. The tote transfer system of claim 1, wherein: The top of the jacking disc (11) is provided with a rubber pad (23) flush with the support table (10).