Jacking shunting mechanism
By designing a lifting and diversion mechanism and using cylinders and motors to drive the bottle frame diversion, the problems of low efficiency and high human resource consumption in bottle-grown mushroom production are solved, and automated and precise diversion and transportation are achieved, thereby improving production efficiency and equipment life.
Patent Information
- Application Number
- CN202423107211.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-17
- Publication Date
- 2025-10-21
- Estimated Expiration
- 2034-12-17
AI Technical Summary
In the existing technology, the diversion and transportation process of bottle-grown mushrooms relies on manual labor, resulting in low production efficiency, high human resource consumption and lack of automated solutions.
A lifting and diverting mechanism was designed, which used a cylinder to push the diverter rack to lift the bottle frame, and a motor to drive the steering wheel to achieve rapid diversion. It was combined with a photoelectric switch sensor to achieve automatic control.
It realizes the rapid and accurate diversion of bottle-grown fungi, reduces manual operations, improves production efficiency, reduces labor intensity, extends equipment life, has strong adaptability, and meets the requirements of modern factory production environment.
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Figure CN223457533U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to a shunting mechanism technical field, specifically point to a kind of jacking shunting mechanism. BACKGROUND
[0002] Since the continuous innovation of agricultural machinery automation conveying technology, intelligent automation production continues to upgrade, jacking transplanting mechanism gradually replaces traditional manual operation, so that agricultural production efficiency is significantly improved compared with traditional manual mode. However, in the production process of bottle culture fungus, there are still some technical bottlenecks:
[0003] 1. Low production efficiency: in the prior art, the shunting and carrying process of bottle culture fungus relies on manual operation, resulting in slow shunting speed, which cannot meet the urgent needs of large-scale production.
[0004] 2. Large consumption of human resources: manual carrying and shunting not only require a large amount of human resources, but also have high labor intensity, which can easily cause fatigue of the operator, thereby affecting work efficiency and product quality.
[0005] 3. Lack of automated solutions: although agricultural machinery automation conveying technology has developed, in the field of bottle culture fungus production, especially in the shunting and carrying link, there is still a lack of efficient and accurate automated solutions.
[0006] Therefore, in view of the above, the existing structure is studied and improved, and a jacking shunting mechanism is proposed. CONTENT OF THE UTILITY MODEL
[0007] The technical problem to be solved by the utility model is low production efficiency, large consumption of human resources and lack of automated solutions.
[0008] To solve the above technical problems, the utility model adopts the following technical scheme: a jacking shunting mechanism, a roller machine, a bottle frame, and the jacking shunting mechanism is arranged on the roller machine, the bottle frame is arranged on the roller machine, the roller machine is provided with a shunting rear turning roller machine near the jacking shunting mechanism on one side, the jacking shunting mechanism comprises two oppositely arranged shunting fixed bottom plates, a jacking assembly is arranged between the two shunting fixed bottom plates, a swing frame is arranged between the two shunting fixed bottom plates, and the jacking assembly pushes the swing frame, a shunting assembly is arranged on the swing frame, and the shunting assembly shunts the bottle frame to the shunting rear turning roller machine, and the roller machine is provided with a photoelectric switch sensor for sensing the bottle frame.
[0009] As a further scheme of the utility model: the jacking assembly includes a cylinder fixedly arranged on one side of one of the shunt fixed bottom plates, a movable end of the cylinder is hingedly connected with a jacking needle bearing seat, the jacking needle bearing seat is linked with a lifting pivot, the lifting pivot is arranged between the two shunt fixed bottom plates, and one side of the two shunt fixed bottom plates is hingedly provided with a cam bearing follower, and the jacking needle bearing seat is linked with one of the cam bearing followers.
[0010] As a further scheme of the utility model: the other cam bearing follower is connected with the lifting pivot through a connecting sheet.
[0011] As a further scheme of the utility model: the cam bearing follower and the swing frame make sliding track movement.
[0012] As a further scheme of the utility model: the shunt assembly includes a motor fixedly arranged on the swing frame and a plurality of O-shaped roller drums rotatably arranged on the swing frame, adjacent two O-shaped roller drums and the motor output shaft are connected through chains, and the swing frame top is hingedly provided with a plurality of steering wheels, and the O-shaped roller drums and the steering wheels are connected through O-shaped rings.
[0013] Compared with the prior art, the utility model has the beneficial effects of:
[0014] 1. Improve production efficiency:
[0015] Fast shunting: the cylinder drives the shunt frame to pull up the bottle frame, and the motor drives the steering wheel to realize fast shunting, eliminating manual carrying and waiting time, and significantly improving production efficiency.
[0016] Automatic operation: the whole shunting process is completed by machinery without manual intervention, realizing continuous and efficient production operation.
[0017] 2. Save human resources:
[0018] Reduce manual operation: replace manual carrying and shunting with automatic mechanism, greatly reduce the dependence on human resources.
[0019] Reduce labor intensity: the operator only needs to monitor the running state of the equipment, without heavy physical labor, effectively reducing the labor intensity.
[0020] 3. Improve product quality:
[0021] Accurate positioning: the cooperation of the cylinder and the motor enables the bottle frame to be accurately and quickly positioned and lifted, ensuring the accuracy of shunting.
[0022] Stable conveying: the compact structure and stable operation of the automatic jacking and shunting mechanism help to reduce product damage or quality decline caused by improper manual operation.
[0023] 4. Prolonged service life of equipment:
[0024] Reduced wear and tear: The automated mechanism reduces friction and wear and tear between components through precise mechanical movements, prolonging the service life of the equipment.
[0025] Easy maintenance: The mechanism is simple and straightforward, making it easy to maintain and service, reducing maintenance costs.
[0026] 5. Meets the requirements of modern factory production environment:
[0027] Aesthetics: The automated jacking and distribution mechanism is designed to be compact and aesthetically pleasing, meeting the aesthetic requirements of modern factories for production equipment.
[0028] Adaptability: The mechanism can be adjusted and optimized according to actual production needs, with good adaptability and flexibility. BRIEF DESCRIPTION OF DRAWINGS
[0029] The accompanying drawings are used to provide a further understanding of the present utility model, and constitute a part of the specification, together with the embodiments of the present utility model, to explain the present utility model, and do not constitute a limitation on the present utility model. In the drawings:
[0030] Figure 1 is a jacking and distribution mechanism structure diagram of the jacking and distribution mechanism of the present utility model Figure 1 .
[0031] Figure 2 is a jacking and distribution mechanism structure diagram of the jacking and distribution mechanism of the present utility model Figure 2 .
[0032] Figure 3 is a partially enlarged structure diagram of the jacking and distribution mechanism of the present utility model Figure 1 .
[0033] Figure 4 is an O-shaped roller structure diagram of the jacking and distribution mechanism of the present utility model.
[0034] Figure 5 is a partially enlarged structure diagram of the jacking and distribution mechanism of the present utility model Figure 2 .
[0035] Figure 6 is a whole structure diagram of the jacking and distribution mechanism of the present utility model.
[0036] In the drawings:
[0037] 1, shunt fixed base plate; 2, cylinder; 3, lifting shaft; 4, lifting needle bearing seat; 5, cam bearing follower; 6, swing frame; 7, motor; 8, chain; 9, O roller; 10, O ring; 11, steering wheel; 12, lifting shunt mechanism; 13, roller machine; 14, bottle frame; 15, photoelectric switch sensor; 16, shunt after turning drum machine. DETAILED DESCRIPTION
[0038] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the protection scope of the utility model.
[0039] Please refer to Figure 6 A lifting shunt mechanism, comprising a lifting shunt mechanism 12, a roller machine 13, and a bottle frame 14, wherein the lifting shunt mechanism 12 is arranged on the roller machine 13, the bottle frame 14 is arranged on the roller machine 13, and a shunt after turning drum machine 16 is arranged on one side of the roller machine 13 close to the lifting shunt mechanism 12, the bottle frame enters the gateway after shunt, the roller machine 13 is provided with a photoelectric switch sensor 15 for sensing the bottle frame 14, which is mainly used for object detection, position detection, liquid level detection, etc.
[0040] Please refer to Figures 1-2 The lifting shunt mechanism 12 comprises two oppositely arranged shunt fixed base plates 1 for fixing and supporting, a lifting assembly is arranged between the two shunt fixed base plates 1, the lifting assembly comprises a cylinder 2 fixedly arranged on one side of one of the shunt fixed base plates 1, a lifting needle bearing seat 4 hinged to the movable end of the cylinder 2, a lifting shaft 3 linked to the lifting needle bearing seat 4, wherein the lifting shaft 3 is arranged between the two shunt fixed base plates 1, the cylinder 2 drives the lifting shaft 3 to move mechanically, one side of each of the two shunt fixed base plates 1 is hingedly provided with a cam bearing follower 5, one of the cam bearing followers 5 is linked to the lifting needle bearing seat 4, and the other cam bearing follower 5 is connected to the lifting shaft 3 through a connecting piece. Figure 3 The lifting needle bearing seat 4 is a three-hole mode of central rotation, the middle hole is a rotation center hole, is fixed on the lifting shaft 3, has mounting holes at both ends, one end is linked to the cylinder 3, and the other end is linked to the cam bearing follower 5.
[0041] Please refer to Figures 1-4, and the jacking assembly pushes the swing frame 6, and the cam bearing follower 5 and the swing frame 6 do sliding track movement to ensure the stability and accuracy of swinging. The swing frame 6 is provided with a shunting assembly, and the shunting assembly shunts the bottle frame 14 to the shunting rear-turning cylinder machine 16, the shunting assembly comprises a motor 7 fixedly arranged on the swing frame 6 and a plurality of O-shaped roller cylinders 9 rotationally arranged on the swing frame 6, adjacent two O-shaped roller cylinders 9 and one of the O-shaped roller cylinders 9 and the output shaft of the motor 7 are connected through chains 8, the chains 8 are driven, when the motor 7 is started, a plurality of O-shaped roller cylinders 9 can be simultaneously driven to rotate, a plurality of steering wheels 11 are hingedly arranged on the top of the swing frame 6, and the O-shaped roller cylinders 9 and the steering wheels 11 are connected through O-shaped rings 10, the O-shaped rings 10 drive the steering wheels 11 to move with the O-shaped roller cylinders 9, the O-shaped roller cylinders 9 have O-shaped grooves (attached Figure 4 ), and the O-shaped grooves link the O-shaped rings 10 to drive the steering wheels 11 (attached Figure 5 ).
[0042] The working principle of the utility model is as follows:
[0043] When the bottle frame 14 moves to the jacking shunting mechanism 12 on the roller cylinder machine 13, the photoelectric switch sensor 15 can sense the arrival of the bottle frame 14 and send a signal. After receiving the signal, the cylinder 2 starts to work, pushes the jacking roller bearing seat 4 and the lifting shaft 3, the lifting shaft 3 serves as a rotating center, links one end of the cylinder 2 to drive the other end to link the cam bearing follower 5 and the swing frame 6 to make contact sliding and rise, and then the cam bearing follower 5 pushes the swing frame 6 to swing. The shunting assembly on the swing frame 6 starts to work. The motor 7 is started, the O-shaped roller cylinder 9 is driven to rotate through the chain 8, the O-shaped ring 10 drives the steering wheel 11, and the steering wheel 11 has steering driving power. When the bottle frame 14 is conveyed to the jacking shunting mechanism 12, the steering wheel 11 just shunts the bottle frame 14, and enters the shunting rear-turning cylinder machine 16 to complete the conveying.
[0044] The utility model and its implementation mode are described above, and the description is not restrictive, and the embodiment shown in the drawings is only one of the embodiments of the utility model, and the actual structure is not limited thereto. In short, if a person skilled in the art is inspired thereby, without departing from the creative purpose of the utility model, similar structural modes and embodiments are not creatively designed, which should belong to the protection scope of the utility model.
Claims
1. A lifting and diverging mechanism, comprising a lifting and diverging mechanism (12), a roller machine (13), a bottle frame (14), and the lifting and diverging mechanism (12) is arranged on the roller machine (13), and the bottle frame (14) is arranged on the roller machine (13), and a diverging and turning roller machine (16) is arranged on one side of the roller machine (13) close to the lifting and diverging mechanism (12), characterized in that: The jacking shunt mechanism (12) comprises two oppositely arranged shunt fixed bottom plates (1), a jacking assembly is arranged between the two shunt fixed bottom plates (1), an oscillating frame (6) is arranged between the two shunt fixed bottom plates (1), the jacking assembly pushes the oscillating frame (6), the oscillating frame (6) is provided with a shunt assembly, the shunt assembly shunts the bottle frame (14) to the post-turning cylinder machine (16), and the cylinder machine (13) is provided with a photoelectric switch sensor (15) for sensing the bottle frame (14).
2. A jacking and diverging mechanism according to claim 1, wherein: The jacking assembly comprises a cylinder (2) fixedly arranged on one side of one of the shunt fixed bottom plates (1), a jacking needle bearing seat (4) is hinged to a movable end of the cylinder (2), a lifting rotating shaft (3) is linked to the jacking needle bearing seat (4), the lifting rotating shaft (3) is arranged between the two shunt fixed bottom plates (1), a cam bearing follower (5) is hingedly arranged on each side of the two shunt fixed bottom plates (1) corresponding to each other, and the jacking needle bearing seat (4) is linked to one of the cam bearing followers (5).
3. A jacking and flow splitting mechanism according to claim 2, wherein: The other cam bearing follower (5) is connected with the lifting rotating shaft (3) through a connecting sheet.
4. A jacking flow mechanism according to claim 2, wherein: The cam bearing follower (5) and the oscillating frame (6) slide along a track.
5. A jacking flow mechanism according to claim 1, wherein: The shunt assembly comprises a motor (7) fixedly arranged on the oscillating frame (6) and a plurality of O-shaped rollers (9) rotationally arranged on the oscillating frame (6), adjacent two O-shaped rollers (9) and the output shaft of the motor (7) are connected through a chain (8), a plurality of steering wheels (11) are hingedly arranged on the top of the oscillating frame (6), and the O-shaped rollers (9) and the steering wheels (11) are connected through O-shaped rings (10).