Cotton carding mechanism for core-spun yarn production
By introducing elastic components and drive components into the carding machine, the filter box is made to shake up and down to generate vibration, which solves the problem of poor filtering effect in the existing technology, improves the filtering effect of impurity particles in cotton fibers, and ensures the quality of the finished yarn.
Patent Information
- Application Number
- CN202422154150.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-02
- Publication Date
- 2025-10-21
- Estimated Expiration
- 2034-09-02
AI Technical Summary
In the existing carding machine, the electric telescopic rod drives the filter drawer to slide horizontally repeatedly, which fails to produce a vibration effect, resulting in poor filtering effect.
A carding mechanism for core-spun yarn production was designed. By setting an elastic component and a driving component on the filter box, the filter box is shaken up and down to produce a vibration effect. The spring and the telescopic rod are used to drive the filter box to move up and down, thereby improving the filtering effect.
The design of the vibration filter box significantly improves the filtering effect of impurity particles in cotton fibers, preventing impurity particles from being entangled in the yarn and ensuring the quality of the finished yarn.
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Figure CN223458457U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to cotton carding machine technical field, concretely is cotton carding mechanism for core-spun yarn production. BACKGROUND
[0002] Cotton carding machine is used for processing cotton fiber and chemical fiber, and belongs to textile machinery. According to the spinning process, carding is an important process. The previous process of the cotton carding machine is the opening and cleaning cotton combined machine, and the subsequent process is the drawing frame or the lap machine.
[0003] In the Chinese patent file with the publication number CN219824470U, a cotton carding assembly of a yarn carding machine is disclosed, which includes a impurity filtering drawer, one side outer wall of the impurity filtering drawer is fixedly connected with a connecting rod, the outer part of the connecting rod is slidably connected with a filtering frame, and the other side outer wall of the impurity filtering drawer is installed with an electric telescopic rod, and the bottom of the impurity filtering drawer is provided with an impurity collecting drawer. By setting the impurity filtering drawer and the electric telescopic rod, the cotton fiber is preferentially poured into the inside of the impurity filtering drawer, and then the electric telescopic rod is started to make the electric telescopic rod push the impurity filtering drawer to repeatedly slide horizontally in the inside of the filtering frame, so that the impurity particles in the cotton fiber in the inside of the impurity filtering drawer can be preliminarily filtered.
[0004] The deficiency of the above-mentioned disclosed scheme is that the electric telescopic rod drives the filtering drawer to repeatedly slide horizontally, which cannot make the filtering drawer produce vibration effect, resulting in poor filtering effect. Utility model content
[0005] The technical problem to be solved by the utility model is to overcome the defects of the prior art, provide a cotton carding mechanism for core-spun yarn production, which can make the filtering box shake up and down and produce vibration effect, has good filtering effect, and can effectively solve the problems in the background art.
[0006] To achieve the above-mentioned purpose, the utility model provides the following technical scheme: a cotton carding mechanism for core-spun yarn production, including support frame, the support frame is rotatably provided with driving shaft and driven shaft in interval, the driving shaft and the driven shaft are provided with transmission belt, one side of the support frame is fixedly installed with first motor, the output shaft of the first motor is fixedly connected with the driving shaft, the one end of the driven shaft is fixedly provided with first pulley, the support frame is rotatably provided with cotton carding roller, one end of the cotton carding roller is provided with limit rod, the limit rod is rotatably connected with the support frame, the other end of the limit rod is fixedly provided with second pulley, the first pulley and the second pulley are provided with first belt.
[0007] Further, the elastic assembly comprises a telescopic rod, a protrusion is fixedly arranged on the inner wall of the connecting box, the telescopic rod is fixedly arranged on the protrusion, the top of the telescopic rod is fixedly connected with the filter box, a spring is sleeved on the telescopic rod, the bottom end of the spring is fixedly connected with the protrusion, and the top end of the spring is fixedly connected with the filter box.
[0008] Further, the driving assembly comprises a second motor, the second motor is fixedly arranged on one side of the connecting box, the output shaft of the second motor penetrates through the connecting box and is fixedly provided with a connecting rod, a cam is fixedly arranged on the connecting rod, and the cam is in sliding fit with the filter box.
[0009] Further, the driving assembly comprises a rotating rod, the rotating rod is rotatably arranged on the connecting box, a fourth pulley is fixedly sleeved on one end of the rotating rod, a third pulley is fixedly sleeved on the driven shaft, a second belt is sleeved on the third pulley and the fourth pulley, the end, away from the fourth pulley, of the rotating rod penetrates through the connecting box and is fixedly sleeved with a first bevel gear, a second bevel gear is rotatably arranged in the connecting box, the second bevel gear is in mesh with the first bevel gear, a rotating disc is fixedly arranged at the top of the second bevel gear, the rotating disc is obliquely arranged, a connecting column is fixedly arranged at the top of the rotating disc, and the connecting column is in cooperation with the filter box and drives the filter box to vertically move.
[0010] Further, the limiting rod is provided with a limiting groove, the cotton comb roller is fixedly provided with a limiting block on one side, the limiting block is slidably arranged in the limiting groove, the cotton comb roller is fixedly provided with a circular plate on the other side, the support frame is fixedly provided with an avoiding hole on one side, the circular plate is rotatably arranged in the avoiding hole, a handle is fixedly arranged on one side of the circular plate, and the support frame is provided with a limiting assembly for limiting the circular plate.
[0011] Further, the limiting assembly comprises a connecting plate, the connecting plate is fixedly arranged at the top of the support frame, a movable plate is hingedly arranged on one side of the connecting plate, a connecting piece is hingedly arranged at the middle portion of the movable plate, a clamping rod is hingedly arranged at the other end of the connecting piece, the clamping rod is slidably connected with the connecting plate, the support plate is provided with a through hole in communication with the avoiding hole, the circular plate is provided with a limiting hole, the clamping rod is insertedly and fitly arranged through the through hole and the limiting hole, and the circular plate is limited.
[0012] Compared with the prior art, the utility model has the advantages that:
[0013] The driving assembly is arranged on the connecting box and drives the vertical movement of the filtering box, so that when the cotton fibers are poured into the filtering box in the connecting box, the second motor is started to drive the connecting rod to rotate, the connecting rod drives the cam to rotate, the cam drives the filtering box to move upward, and the spring is stretched at the same time, when the cam is separated from the filtering box, the filtering box moves downward under the cooperation of the spring and the telescopic rod, so that the filtering box is driven to shake up and down in the process of the rotation of the cam, the vibration effect of the filtering box is generated, the filtering effect of the impurity particles in the cotton fibers is improved, and the impurity particles are prevented from being wound more tightly when the cotton fibers are directly combed, so that the nodules are caused in the yarn product. BRIEF DESCRIPTION OF DRAWINGS
[0014] Figure 1 It is a perspective view of the utility model structural embodiment one;
[0015] Figure 2 It is a perspective view of the cotton combing roller of the utility model structural embodiment one;
[0016] Figure 3 It is a perspective view of the limiting assembly of the utility model structural embodiment one;
[0017] Figure 4 It is a sectional view of the connecting box of the utility model structural embodiment one;
[0018] Figure 5 It is a perspective view of the utility model structural embodiment two;
[0019] Figure 6 It is a sectional view of the connecting box of the utility model structural embodiment two.
[0020] In the drawing: 1, support frame; 2, first motor; 3, limiting rod; 4, limiting groove; 5, cotton combing roller; 6, limiting block; 7, round plate; 8, handle; 9, connecting plate; 10, movable plate; 11, connecting piece; 12, clamping rod; 13, driven shaft; 14, first pulley; 15, first belt; 16, second pulley; 17, connecting box; 18, second motor; 19, connecting rod; 20, cam; 21, telescopic rod; 22, spring; 23, filtering box; 24, collecting box; 25, third pulley; 26, second belt; 27, fourth pulley; 28, rotating rod; 29, first bevel gear; 30, second bevel gear; 31, rotating disc; 32, connecting column. DETAILED DESCRIPTION
[0021] Clearly, the described embodiments are merely a part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments of the present application, all other embodiments obtained by those skilled in the art without creative labor fall within the protection scope of the present application.
[0022] Embodiment one, please refer to Figures 1-4 The embodiment provides a technical scheme: a cotton carding mechanism for core yarn production, which comprises a support frame 1, a driving shaft and a driven shaft 13 are rotatably installed in the support frame 1 at intervals, and a transmission belt is sleeved on the driving shaft and the driven shaft 13. A first motor 2 is fixedly installed on one side of the support frame 1, and the output shaft of the first motor 2 is fixedly and matchingly installed with the driving shaft. The driving shaft is driven to rotate by starting the first motor 2, the driving shaft drives the transmission belt to rotate, and the transmission belt transports cotton fibers by rotating. The driven shaft 13 is driven to rotate when the transmission belt rotates.
[0023] One end of the driven shaft 13 penetrates through the support frame 1 and is fixedly sleeved with a first pulley 14. A cotton carding roller 5 is rotatably installed in the support frame 1, one end of the cotton carding roller 5 is installed with a limiting rod 3, and the limiting rod 3 is rotatably connected with the support frame 1. A limiting groove 4 is formed in the limiting rod 3, the limiting groove 4 is cross-shaped, a limiting block 6 is fixedly installed on one side of the cotton carding roller 5 close to the limiting rod 3, the limiting block 6 is matched with the limiting groove 4, and the limiting block 6 is slidably installed in the limiting groove 4. A circular plate 7 is fixedly installed on one side of the cotton carding roller 5 away from the limiting rod 3, an avoiding hole is fixedly formed in one side of the support frame 1 away from the limiting rod 3, and the circular plate 7 is rotatably installed in the avoiding hole. A handle 8 is fixedly installed on one side of the circular plate 7. The cotton carding roller 5 is convenient to replace. Cotton carding needles are uniformly fixedly arranged on the outer circumferential surface of the cotton carding roller 5.
[0024] A limiting assembly for limiting the circular plate 7 is installed on the support frame 1, the limiting assembly comprises a connecting plate 9, the connecting plate 9 is fixedly installed on the top of the support frame 1, the connecting plate 9 is vertically arranged, a movable plate 10 is hingedly installed on one side of the connecting plate 9, a connecting piece 11 is hingedly installed in the middle of the movable plate 10, a clamping rod 12 is hingedly installed on the other end of the connecting piece 11, and the clamping rod 12 is slidably and matchingly installed with the connecting plate 9. A through hole, which is in communication with the avoiding hole, is formed in the top of one side of the support plate, a limiting hole is formed in the circular plate 7, the clamping rod 12 penetrates through the through hole and is matchingly inserted into the limiting hole, and the circular plate 7 is limited.
[0025] One end of the limiting rod 3 away from the cotton carding roller 5 penetrates through the support frame 1 and is fixedly sleeved with a second pulley 16, and a first belt 15 is sleeved on the second pulley 16 and the first pulley 14. A connecting box 17 is fixedly installed on one side of the support frame 1, and a filtering box 23 is slidably installed on the top in the connecting box 17. The filtering box 23 is composed of a frame body and a filtering screen, the top and the bottom of the frame body are both open, and the filtering screen is fixedly installed on the bottom of the frame body.
[0026] The elastic assembly is fixedly installed in the connecting box 17 and is fixedly connected with the bottom of the filter box 23. The elastic assembly comprises four telescopic rods 21. Four protrusions are fixedly installed on the inner wall of the connecting box 17 and correspond to the four telescopic rods 21. The telescopic rods 21 are fixedly installed on the protrusions. The top of the telescopic rod 21 is fixedly connected with the filter box 23. A spring 22 is sleeved on the telescopic rod 21. The bottom end of the spring 22 is fixedly connected with the protrusion, and the top end is fixedly connected with the filter box 23. The collecting box 24 is slidingly connected to the bottom of the connecting box 17. The collecting box 24 collects the impurity particles filtered by the filter box 23.
[0027] The driving assembly for driving the vertical movement of the filter box 23 is installed on the connecting box 17. The driving assembly comprises a second motor 18. The second motor 18 is fixedly installed on one side of the connecting box 17. The output shaft of the second motor 18 penetrates through the connecting box 17 and is fixedly installed with a connecting rod 19. The connecting rod 19 is fixedly installed with a cam 20. The cam 20 is slidingly matched with the filter box 23.
[0028] The working principle of the cotton carding mechanism for producing core-spun yarn provided in the embodiment is as follows:
[0029] The cotton fibers are poured into the filter box 23 in the connecting box 17. The second motor 18 is started to drive the rotation of the connecting rod 19, and the connecting rod 19 drives the rotation of the cam 20. The rotation of the cam 20 drives the upward movement of the filter box 23, and at the same time, the spring 22 is stretched. When the cam 20 is separated from the filter box 23, the filter box 23 moves downward under the cooperation of the spring 22 and the telescopic rod 21, so as to drive the filter box 23 to shake up and down in the process of the rotation of the cam 20, in cooperation with the spring 22 and the telescopic rod 21, so as to generate a vibration effect of the filter box 23, improve the filtering effect of the impurity particles in the cotton fibers, and prevent the impurity particles from being wound more tightly when the cotton fibers are directly carded, so as to cause nodules in the yarn product and make it difficult to use. The filtered impurities fall into the collecting box 24. The collecting box 24 is pulled out of the connecting box 17, so as to facilitate the treatment of the impurities in the collecting box 24.
[0030] Then the filtered cotton fibers are poured onto the conveyor belt. The first motor 2 is started to drive the rotation of the conveyor belt through the driving shaft, so as to convey the cotton fibers. At the same time, the transmission belt drives the rotation of the driven shaft 13, the first pulley 14, the second pulley 16, the limiting rod 3 and the cotton carding roller 5, so as to perform the cotton carding treatment on the cotton fibers.
[0031] When the comb roller 5 needs to be replaced, the movable plate 10 is turned upward, the movable plate 10 drives the upward movement of the connecting piece 11, the connecting piece 11 drives the upward movement of the clamping rod 12, so that the clamping rod 12 is separated from the limiting hole on the circular plate 7 and no longer limits the circular plate 7, then the handle 8 is pulled outward to drive the movement of the comb roller 5, the movement of the comb roller 5 drives the limiting block 6 to slide out of the limiting groove 4, so that the comb roller 5 is taken out from the avoiding hole. Then the new comb roller 5 is inserted through the avoiding hole, so that the limiting block 6 slides into the limiting groove 4.
[0032] Embodiment two, please refer to Figures 5-6 The difference between this embodiment and embodiment one is that the driving assembly includes two rotating rods 28, and the two rotating rods 28 are symmetrically arranged on the connecting box 17. The rotating rod 28 is rotationally connected with the connecting box 17. One end of the rotating rod 28 is fixedly sleeved with a fourth pulley 27, the third pulley 25 is fixedly sleeved on the driven shaft 13, the third pulley 25 and the corresponding fourth pulley 27 are sleeved with the second belt 26, and the end of the rotating rod 28 away from the fourth pulley 27 penetrates through the connecting box 17 and is fixedly sleeved with a first bevel gear 29.
[0033] The connecting box 17 is symmetrically fixedly installed with a connecting block on the inner wall, the connecting block is rotationally installed with a second bevel gear 30, and the second bevel gear 30 is meshed with the first bevel gear 29. The top of the second bevel gear 30 is coaxially fixedly installed with a rotating disc 31, the rotating disc 31 is obliquely arranged, and the top of the rotating disc 31 is fixedly installed with a connecting column 32. The connecting column 32 is located away from the center of the rotating disc 31, and the connecting column 32 cooperates with the filtering box 23 and drives the filtering box 23 to vertically move.
[0034] The difference between this embodiment and embodiment one is that:
[0035] The driven shaft 13 rotates to drive the third pulley 25 to rotate, the third pulley 25 drives the fourth pulley 27 to rotate through the second belt 26, the fourth pulley 27 drives the first bevel gear 29 to rotate through the rotating rod 28, the first bevel gear 29 drives the second bevel gear 30 to rotate, the second bevel gear 30 drives the rotating disc 31 to rotate, and the rotating disc 31 drives the connecting column 32 to rotate. The connecting column 32 moves upward to top the filtering box 23 in the process of rotating, the filtering box 23 moves upward to stretch the spring 22, and when the connecting column 32 is separated from the filtering box 23, the filtering box 23 moves downward through the cooperation of the spring 22 and the telescopic rod 21, so that the filtering box 23 is driven to shake up and down in the process of rotating of the connecting column 32 in cooperation with the spring 22 and the telescopic rod 21, so that the filtering box 23 generates a vibration effect, and the filtering effect on the impurity particles in the cotton fibers is improved.
[0036] Although the embodiments of the present application have been shown and described, it is to be understood that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present application, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A carding mechanism for the production of core-spun yarns, comprising a support frame (1), characterized by the fact that: The support frame (1) is provided with a driving shaft and a driven shaft (13) rotatably arranged in the support frame (1), the driving shaft and the driven shaft (13) are provided with a transmission belt, one side of the support frame (1) is fixedly provided with a first motor (2), the output shaft of the first motor (2) is fixedly connected with the driving shaft, one end of the driven shaft (13) is fixedly provided with a first pulley (14), a cotton comb roller (5) is rotatably arranged in the support frame (1), one end of the cotton comb roller (5) is provided with a limiting rod (3), the limiting rod (3) is rotatably connected with the support frame (1), the other end of the limiting rod (3) is fixedly provided with a second pulley (16), the first pulley (14) and the second pulley (16) are provided with a first belt (15); one side of the support frame (1) is fixedly provided with a connecting box (17), the top of the connecting box (17) is slidably provided with a filtering box (23), the connecting box (17) is fixedly provided with an elastic assembly, the elastic assembly is fixedly connected with the bottom of the filtering box (23), the connecting box (17) is provided with a driving assembly for driving the filtering box (23) to vertically move, the bottom of the connecting box (17) is slidably connected with a collecting box (24).
2. The cotton carding mechanism for producing core-spun yarn as claimed in claim 1 wherein: The elastic assembly comprises a telescopic rod (21), the inner wall of the connecting box (17) is fixedly provided with a protrusion, the telescopic rod (21) is fixedly arranged on the protrusion, the top of the telescopic rod (21) is fixedly connected with the filtering box (23), the telescopic rod (21) is provided with a spring (22), the bottom end of the spring (22) is fixedly connected with the protrusion, and the top end of the spring (22) is fixedly connected with the filtering box (23).
3. The cotton carding mechanism for producing core-spun yarn as claimed in claim 2 wherein: The driving assembly comprises a second motor (18), the second motor (18) is fixedly arranged on one side of the connecting box (17), the output shaft of the second motor (18) penetrates through the connecting box (17) and is fixedly provided with a connecting rod (19), the connecting rod (19) is fixedly provided with a cam (20), and the cam (20) is slidably matched with the filtering box (23).
4. The cotton carding mechanism for producing core-spun yarn as claimed in claim 2 wherein: The driving assembly comprises a rotating rod (28), the rotating rod (28) is rotatably arranged on the connecting box (17), one end of the rotating rod (28) is fixedly provided with a fourth pulley (27), the driven shaft (13) is fixedly provided with a third pulley (25), the third pulley (25) and the fourth pulley (27) are provided with a second belt (26), the end, away from the fourth pulley (27), of the rotating rod (28) penetrates through the connecting box (17) and is fixedly provided with a first bevel gear (29), the connecting box (17) is rotatably provided with a second bevel gear (30), the second bevel gear (30) is engaged with the first bevel gear (29), the top of the second bevel gear (30) is fixedly provided with a rotating disc (31), the rotating disc (31) is obliquely arranged, the top of the rotating disc (31) is fixedly provided with a connecting column (32), and the connecting column (32) is matched with the filtering box (23) and drives the filtering box (23) to vertically move.
5. The cotton carding mechanism for producing core-spun yarn as claimed in claim 1 wherein: The limiting rod (3) is internally provided with a limiting groove (4), one side of the cotton comb roller (5) is fixedly provided with a limiting block (6), the limiting block (6) is slidingly installed in the limiting groove (4), the other side of the cotton comb roller (5) is fixedly provided with a round plate (7), one side of the supporting frame (1) is fixedly provided with an avoiding hole, the round plate (7) is rotationally arranged in the avoiding hole, one side of the round plate (7) is fixedly provided with a handle (8), and the supporting frame (1) is provided with a limiting assembly for limiting the round plate (7).
6. The cotton carding mechanism for producing a core spun yarn according to claim 5, wherein: The limiting assembly comprises a connecting plate (9) fixedly arranged on the top of the supporting frame (1), a movable plate (10) hingedly arranged on one side of the connecting plate (9), a connecting piece (11) hingedly arranged at the middle portion of the movable plate (10), a clamping rod (12) hingedly arranged at the other end of the connecting piece (11), the clamping rod (12) being slidingly connected with the connecting plate (9), the supporting plate being provided with a through hole in communication with the avoiding hole, the round plate (7) being provided with a limiting hole, and the clamping rod (12) being inserted into the through hole and the limiting hole in a plug-fit manner to limit the round plate (7).
Citation Information
Patent Citations
Cotton carding assembly of yarn carding machine
CN219824470U