Tensioner of two-for-one twister

By designing a tensioner structure including a tray, a spindle, a connector, a connecting tube and a tension tube, combined with a tensioning mechanism and multiple thread passing heads, the problem of poor tension control in the existing technology is solved, balanced tension and stability of the yarn are achieved, and production efficiency and product quality are improved.

CN223458467UActive Publication Date: 2025-10-21ZHEJIANG UNIFULL HI-TECH IND CO LTD
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Patent Information

Application Number
CN202422995131.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-05
Publication Date
2025-10-21
Estimated Expiration
2034-12-05

AI Technical Summary

Technical Problem

The existing two-for-one twister tensioner has poor tension control when processing coarse yarns with a denier of more than 3000D, resulting in a large hysteresis angle and serious yarn breakage, increasing manual labor and reducing work efficiency and product quality.

Method used

A tensioner structure including a tray, a spindle, a connector, a connecting tube and a tension tube was designed. Combined with a tensioning mechanism and multiple thread passing heads, the balanced tensioning of the yarn was achieved by adjusting the gap between the pressure plates and the coordination between the elastic telescopic head and the steel balls, thereby ensuring the stability and consistency of the yarn during the twisting process.

Benefits of technology

It effectively maintains the stability of the balloon, reduces the yarn breakage rate, reduces the number of manual splicing times, improves production efficiency, ensures product quality, and meets the tension adjustment needs of 6000D-8000D products.

✦ Generated by Eureka AI based on patent content.

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Patent Text Reader

Abstract

The utility model discloses a tensioner of a two-for-one twister, which comprises a tray, a round hole arranged in the center of the tray, a spindle inserted above the tray through the round hole, a cavity arranged in the spindle, a tensioning mechanism arranged in the cavity, a connector in threaded connection with the upper portion of the spindle, a first porcelain eye arranged at the head end of the connector, and a connecting pipe in threaded connection with the lower portion of the spindle. The connecting pipe penetrates through the tray, the bottom end of the connecting pipe is in threaded connection with the tension pipe, the bottom end of the tension pipe is provided with a second porcelain eye and connected with the twisting disc, and coaxial yarn channels are formed in the centers of the connector, the spindle, the connecting pipe and the tension pipe. Yarn unwound from a bobbin penetrates into the connector from the first porcelain eye, passes through the spindle, the connecting pipe and the tension pipe, then is led into the twisting disc and then is led out to the yarn guide rod through the twisting disc to enter the two-for-one twister, the stability of the ballooning can be effectively kept, and yarn breakage caused by uneven tension of the ballooning due to unwinding is avoided.
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Description

TECHNICAL FIELD

[0001] The utility model belongs to chemical fiber doubling technology field, concretely relates to a doubling frame tensioner. BACKGROUND

[0002] In the chemical fiber yarn processing, need to use chemical fiber yarn doubling tension adjusting mechanism, but the existing doubling frame tensioner, for the coarse denier, especially 3000D above product, to the coarse denier yarn tension control, with yarn unwinding, lag angle is big, broken yarn is serious, increases the labor of artificial connection, reduces work efficiency, influences product quality. UTILITY MODEL CONTENTS

[0003] In order to solve above technical problem, the utility model provides a doubling frame tensioner.

[0004] The utility model discloses a doubling frame tensioner, including tray, the central part of tray is provided with round hole, and the upper tray is inserted through the round hole spindle, and the cavity is set up in the spindle, and the cavity is equipped with tensioning mechanism, and the upper portion of spindle is connected with the connector, and the head of connector is equipped with porcelain eye no.

[0005] Preferably, the tensioning mechanism includes a tension rod horizontally installed in the cavity, a first pressing plate and a second pressing plate movably sleeved on the tension rod, a gap exists between the first pressing plate and the second pressing plate corresponding to the yarn passage, the back surface of the second pressing plate is fixedly connected with a baffle, the back surface of the baffle is connected with the spindle by screws, the back surface of the first pressing plate is fixedly connected with a spring, the spring is sleeved on the tension rod, the other end of the spring is fixedly connected with a pressure adjusting column, and the pressure adjusting column is threadedly connected with the spindle and protrudes out of the spindle.

[0006] Preferably, the tension rod is made of stainless steel, the surface roughness is not more than 0.05 microns, and the diameter is 0.8-1 cm; the first pressing plate and the second pressing plate are made of rubber or ceramic.

[0007] Preferably, the tension tube is sequentially stacked with a plurality of wire passing heads, the central part of the plurality of wire passing heads is provided with a yarn passing hole, a telescopic bullet head is arranged between the first wire passing head and the second wire passing head in the upper part of the tension tube, the upper part of the second wire passing head is provided with a groove, and a steel ball is rollingly connected in the groove; the telescopic bullet head includes an elastic connection telescopic small head and a telescopic large head, the end of the telescopic large head and the telescopic small head is circular, the outer diameter of the telescopic small head is smaller than that of the telescopic large head, and the telescopic large head is rollingly connected with the steel ball.

[0008] Preferably, a gasket is arranged between the spindle and the connector.

[0009] Preferably, the spindle sleeve is provided with a shell, and the shell is clamped or screwed with the spindle.

[0010] Compared with the prior art, the utility model has the advantages that: the tray is placed above the yarn unwinding bobbin, the tension tube is inserted into the yarn bobbin, the yarn unwound from the bobbin is led into the connecting head through the eyelet, is led into the twisting disc through the spindle, the connecting pipe and the tension tube, is then led out from the twisting disc to the guide rod and enters the two-for-one twister, the stability of the loop can be effectively maintained, the yarn unwinding does not affect the unevenness of the loop tension, yarn breakage is avoided, the tension adjustment requirement of the 6000D-8000D product two-for-one twister is met, the yarn breakage rate is reduced, the frequency of manual joint is reduced, the production efficiency is improved, and the product quality is ensured.

[0011] The plurality of wire passing heads are arranged in the tension tube, the yarn passing holes on the wire passing heads are slightly larger than the yarn in diameter, the elastic expansion head and the steel ball are arranged between the wire passing heads on the upper portion of the tension tube, the yarn is further tensioned by the upper tension mechanism, and the yarn tension entering the twisting disc is balanced and consistent. BRIEF DESCRIPTION OF DRAWINGS

[0012] Fig. 1 It is a sectional view of the two-for-one twister tensioner.

[0013] Fig. 2 It is a sectional view of the tension tube.

[0014] Fig. 3 It is an assembly schematic view of the two-for-one twister tensioner. DETAILED DESCRIPTION

[0015] The utility model will be further explained in combination with the drawings of the specification, so that the person skilled in the art can better understand.

[0016] Example 1

[0017] As Figs. 1-3As shown, a tensioner for a two-for-one twisting machine includes a tray 1, which is a circular disk made of wood or PVC, with a diameter larger than the inner diameter of a yarn bobbin 10. A circular hole is provided in the center of the tray 1, and a spindle 2 is inserted through the circular hole above the tray 1. A cavity is provided in the spindle 2, and a tensioning mechanism is provided in the cavity. The outer shell is provided on the outer shell of the spindle 2, and the outer shell is clamped or screwed to the spindle. The upper part of the spindle 2 is threadedly connected to a connector 3, and a porcelain eye 4 is provided at the head end of the connector 3. The lower part of the spindle 2 is threadedly connected to a connecting pipe 5, which passes through the tray 1 and is threadedly connected to a tension pipe 6 at the bottom end. A porcelain eye 7 is provided at the bottom end of the tension pipe 6 and is connected to a twisting disk 8. A coaxial yarn channel 9 is provided in the center of the connector 3, the spindle 2, the connecting pipe 5 and the tension pipe 6. After placing the tray 1 above the unwinding yarn bobbin 10, the tension tube 6 is inserted into the yarn bobbin 10, and the yarn unwound from the yarn bobbin 10 passes through the porcelain eye 4 into the connector 3, passes through the spindle 2, the connecting tube 5 and the tension tube 6, and is introduced into the twisting disk 8, and then is led out through the twisting disk 8 to the yarn guide rod 11 and enters the doubling machine, which can effectively keep the balloon stable and avoid the uneven tension of the balloon caused by unwinding, resulting in yarn breakage.

[0018] The above-mentioned tensioning mechanism includes a tension rod 12 horizontally installed in the cavity. The tension rod 12 is made of stainless steel with a surface roughness of no more than 0.05 μm and a diameter of 0.8-1 cm to avoid excessive friction with the yarn. A movable sleeve is provided on the tension rod 12 with a pressure plate 13 and a pressure plate 2 14. The pressure plate 13 and the pressure plate 2 14 are made of rubber or ceramic, and have the advantages of light weight and low friction; there is a gap between the pressure plate 13 and the pressure plate 2 14 corresponding to the yarn channel 9, and the back of the pressure plate 2 14 is fixedly connected to the baffle 15, and the back of the baffle 15 is connected to the spindle 2 with screws. The back of the pressure plate 13 is fixedly connected to the spring 16, and the spring 16 is sleeved on the tension rod 12. The other end of the spring 16 is fixedly connected to the pressure regulating column 17, and the pressure regulating column 17 is threadedly connected to the spindle 2 and the head end extends out of the spindle 2. By rotating the pressure regulating column 17 forward or backward, the gap between the pressing plate 13 and the pressing plate 2 14 can be adjusted, that is, the clamping force on the yarn can be adjusted, which is beneficial to keep the yarn taut and consistent during the downward movement.

[0019] In order to further tighten the yarn and ensure that the tension of the yarn entering the twisting disk 8 is balanced and consistent, a plurality of thread heads 18 are stacked in sequence in the tension tube 6, and a yarn threading hole 19 is provided in the center of the plurality of thread heads 18. A telescopic bullet head 20 is provided between the first thread head 18 and the second thread head 18 in the upper part of the tension tube 6. The upper part of the second thread head is provided with a groove and a steel ball 21 is rollingly connected in the groove. The telescopic bullet head 20 includes a elastically connected telescopic small head and a telescopic large head. The ends of the telescopic large head and the telescopic small head are circular, and the outer diameter of the telescopic small head is smaller than the outer diameter of the telescopic large head. The telescopic large head is rollingly connected to the steel ball 21.

[0020] Further, the spacer 22 is arranged between the spindle 2 and the connecting head 3, which enhances the connecting stability of the connecting head 3 and avoids the connecting head 3 from loosening due to the yarn jumping.

[0021] The above-described embodiments are only used to describe the preferred embodiments of the present application, and are not used to limit the scope of the present application. Without departing from the design spirit and principles of the present application, various modifications and improvements of the technical solutions of the present application made by those skilled in the art shall fall within the protection scope of the present application defined by the claims.

Claims

1. A double twisting machine tensioner, characterized in that, The utility model relates to a yarn tensioning device, including tray (1), the central circular hole of tray (1) is set up, and the upper tray (1) is inserted spindles (2) through the circular hole, and the cavity is set up in the inside of spindles (2), and the tensioning mechanism is equipped in the cavity, and the upper portion of spindles is screw connected with the connector (3), and the connector (3) head end is equipped with porcelain eye no.

2. A double twister tensioner according to claim 1, characterized in that The tensioning mechanism includes a tension rod (12) horizontally installed in the cavity, a first pressing plate (13) and a second pressing plate (14) movably sleeved on the tension rod (12), a gap corresponding to the yarn passage (9) between the first pressing plate (13) and the second pressing plate (14), the back of the second pressing plate (14) is fixedly connected with a baffle (15), the back of the baffle (15) is screw-connected with the spindle (2), the back of the first pressing plate (13) is fixedly connected with a spring (16), the spring (16) is sleeved on the tension rod (12), the other end of the spring (16) is fixedly connected with a pressure adjusting column (17), and the pressure adjusting column (17) is screw-connected with the spindle (2) and protrudes from the spindle (2) at the head end.

3. A double twister tensioner according to claim 2, characterised in that The tension rod (12) is made of stainless steel, the surface roughness is not more than 0.05 microns, and the diameter is 0.8-1 cm.

4. A double- twister tensioner according to claim 1, characterized in that The tension tube (6) is sequentially stacked with a plurality of wire passing heads (18), the central yarn passing hole (19) is sequentially stacked with a plurality of wire passing heads (18), the diameter of the yarn passing hole (19) is 1.5-2 times that of the yarn, the first wire passing head (18) and the second wire passing head (18) are arranged between the upper part of the tension tube (6), the second wire passing head (18) is provided with a recess, and the recess is rollingly connected with a steel ball (21), the stretchable bullet head (20) includes an elastic connection stretchable small head and a stretchable large head, the stretchable large head and the stretchable small head are circular at the end, the outer diameter of the stretchable small head is smaller than that of the stretchable large head, and the stretchable large head is rollingly connected with the steel ball (21).

5. A double twister tensioner according to claim 1, characterized in that The spacer (22) is arranged between the spindle (2) and the connector (3).

6. A double- twister tensioner according to claim 1, characterized in that The spindle (2) is sleeved with an outer shell, and the outer shell is clamped or screw-connected with the spindle (2).