Ribbon ironing and rolling synchronizing device
The integrated webbing heat-rolling synchronous device, which combines soaking, air drying, and winding steps, solves the problem of low efficiency in traditional webbing heat-rolling processes, achieves automated processing, and improves production efficiency and product quality.
Patent Information
- Application Number
- CN202423034521.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-10
- Publication Date
- 2025-10-21
- Estimated Expiration
- 2034-12-10
AI Technical Summary
Traditional ribbon heat-rolling process is inefficient, complicated, and the lack of tight connections between steps leads to inconsistent product quality, increasing production costs and complexity.
Design a synchronous device for hot-rolling webbing, which integrates soaking, air drying and winding steps into one unit. It adopts a stacked structure from bottom to top, including a soaking section, a winding section, an equipment installation section and an air drying section. It uses a fan and heating element in conjunction with a hollow air drying box to achieve automated processing.
It realizes a fully automated process for webbing processing, improves production efficiency, reduces manual operation steps, has a compact structure and small footprint, ensures uniform heating and rapid drying of webbing, and provides real-time winding length monitoring, optimizing production layout and quality control.
Smart Images
Figure CN223458537U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to textile equipment technical field, concretely is the weaving tape ironing roll synchronization device. BACKGROUND
[0002] In the textile industry, the processing of the weaving tape is a crucial link, and the ironing roll processing can not only give the weaving tape a specific form of beauty, but also enhance its physical properties and service life. The traditional weaving tape ironing roll process often involves multiple independent steps, such as soaking, air drying and winding, which are usually completed on different equipment, and the weaving tape needs to be manually transferred, which not only reduces the efficiency, but also increases the operation complexity and production cost. In addition, due to the loose connection between the steps, the quality of the weaving tape processing is not the same, which affects the quality of the final product. SUMMARY
[0003] The utility model aims at at least solves one of the technical problems existing in the prior art. For this purpose, one object of the utility model is to provide a weaving tape ironing roll synchronization device, which integrates the soaking, air drying and winding steps into one, improving the efficiency of the weaving tape ironing roll processing.
[0004] To solve the above technical problems, the technical scheme provided by the utility model is: a weaving tape ironing roll synchronization device, the synchronization device comprises a soaking part, a winding part, an equipment mounting part and at least one set of air drying part, the soaking part, the winding part, the equipment mounting part and the air drying part are stacked from bottom to top, the soaking part guides the weaving tape and makes it soaked and then guided out to the air drying part, the equipment mounting part air dries the weaving tape placed in the air drying part and then guides it out to the winding part for winding.
[0005] Preferably, the soaking part comprises a first housing arranged in a U shape and a soaking box arranged on the bottom surface of the first housing, a plurality of first guide rollers are rotatably arranged on the inner wall of the soaking box.
[0006] Preferably, the winding part comprises a second housing fixedly arranged in a U shape at the top end of the first housing, at least one motor and at least one winding shaft are arranged on the second housing, and the motor is in transmission connection with the winding shaft through a transmission member.
[0007] Preferably, the equipment mounting part comprises an equipment mounting box arranged in a box type structure at the top end of the second housing, a fan and a heating member are arranged in the equipment mounting box, the heating member heats the air and the fan blows the air for air drying operation.
[0008] Preferably, the air-drying part comprises a hollow air-drying box arranged at the top end of the equipment mounting box, and the top surface of the equipment mounting box is provided with air holes in communication with the hollow part of the air-drying box, so that the air blown by the fan enters the air-drying box through the air holes, and a plurality of second guide rollers are arranged on the inner wall of the air-drying box and close to the upper and lower sides, respectively, and the weaving belt is arranged in a serpentine shape in the air-drying box through the second guide rollers.
[0009] Preferably, the top end of the air-drying box is provided with a third guide roller on the side away from the arrangement of the winding shaft, for guiding the weaving belt guided out from the first guide roller.
[0010] Preferably, the top end of the air-drying box is provided with a fourth guide roller on the side close to the arrangement of the winding shaft, for guiding the weaving belt out of the air-drying box to the winding shaft.
[0011] Preferably, a metering device is arranged on the second shell for detecting the winding length of the weaving belt.
[0012] After adopting the above structure, the present application has the following advantages:
[0013] The present application realizes the fully automatic processing flow from soaking, air-drying to winding by arranging the soaking part, winding part, equipment mounting part and air-drying part in a stack from bottom to top, greatly reduces the steps and complexity of manual operation, improves the production efficiency, and the vertical stack design makes the whole device compact in structure and small in floor area, is suitable for installation and use in various scale textile factories, helps to optimize the production layout, the fan and heating element arranged in the equipment mounting part cooperate with the hollow air-drying box of the air-drying part and the serpentine arranged weaving belt path to ensure that the weaving belt can be uniformly heated and quickly dried during the air-drying process, and the metering device arranged on the second shell can monitor the winding length of the weaving belt in real time, providing important data support for production management and quality control.
[0014] The above summary is only for the purpose of the description and is not intended to limit in any way. In addition to the illustrative aspects, embodiments and features described above, further aspects, embodiments and features will become apparent to those skilled in the art from the drawings and the following detailed description. BRIEF DESCRIPTION OF DRAWINGS
[0015] In order to more clearly illustrate the technical solutions in the embodiments of the present application or the prior art, the drawings needed to be used in the embodiments or prior art description will be briefly introduced below. Obviously, the drawings in the following description are only some embodiments of the present application, and those skilled in the art can also obtain other drawings according to these drawings without any creative effort.
[0016] Figure 1 is a structural schematic view of the utility model.
[0017] Figure 2 is a front view of the utility model.
[0018] Figure 3 is Figure 2 is a cross-sectional structure schematic view of A-A.
[0019] As shown in the figure: 1, the first shell, 2, soak box, 3, the first guide roller, 4, the second shell, 5, motor, 6, winding shaft, 7, equipment installation box, 8, air drying box, 9, the third guide roller, 10, the fourth guide roller, 11, the second guide roller, 12, fan, 13, heating element. DETAILED DESCRIPTION
[0020] The embodiments of the present application are described in detail below, examples of the embodiments are shown in the drawings, wherein the same or similar reference signs represent the same or similar elements or elements having the same or similar functions throughout. The embodiments described below by referring to the drawings are exemplary, only for explaining the present application, and cannot be understood as limiting the present application.
[0021] In the description of the present application, it should be explained that, unless otherwise explicitly specified and limited, the terms "mounting", "connecting", "connection" should be understood broadly, for example, it can be fixed connection, or detachable connection, or integrally connected, it can be mechanical connection, or electrical connection, it can be directly connected, or indirectly connected through intermediate medium, it can be the internal communication of two elements or the interaction relationship of two elements. For ordinary skilled in the art, the specific meaning of the above terms in the present application can be understood according to the specific circumstances.
[0022] Combined with the drawings Figures 1-3 The tape ironing synchronization device, the synchronization device comprises a soaking part, a winding part, an equipment installation part and two groups of air drying parts, the soaking part, the winding part, the equipment installation part and the air drying part are sequentially stacked from bottom to top, the soaking part guides the tape and makes it soak and then leads out to the air drying part, the equipment installation part dries the tape placed in the air drying part, and then leads the tape out to the winding part for winding.
[0023] The soaking part comprises a first shell 1 arranged in a U shape and a soaking box 2 arranged on the bottom surface of the first shell 1, the soaking box 2 is filled with treatment liquid, and the tape is pretreated by dyeing, softening and the like, a plurality of first guide rollers 3 are rotatably arranged on the inner wall of the soaking box 2, the plurality of first guide rollers 3 are arranged parallel to each other and are uniformly arranged on the inner wall of the soaking box 2, effectively guiding the tape to travel smoothly in the soaking box 2.
[0024] The winding part comprises a second shell 4 fixedly arranged at the top end of the first shell 1 in a U shape, two motors 5 and two winding shafts 6 are arranged on the second shell 4, the motor 5 is in transmission connection with the winding shaft 6 through a transmission member, the transmission member can be a gear, a belt or the like, and the transmission member provides stable power output for the winding shaft 6, and a metering device for detecting the winding length of the woven belt is arranged on the second shell 4, and is arranged at a proper position of the second shell 4 and monitors the winding length of the woven belt in real time through a non-contact sensor.
[0025] The equipment mounting part comprises an equipment mounting box 7 arranged at the top end of the second shell 4 in a box type structure, and a fan 12 and a heating member 13 are arranged in the equipment mounting box 7, the heating member 13 heats air and the air is blown out by the fan 12 to perform air drying operation.
[0026] Two groups of air drying parts are symmetrically arranged at two sides of the equipment mounting box 7, each group of air drying parts comprises a hollow air drying box body 8, the hollow part of the air drying box body 8 provides sufficient air drying space for the woven belt, the air drying box body 8 is arranged at the top end of the equipment mounting box 7 and the top surface of the equipment mounting box 7 is provided with a ventilation hole in communication with the hollow part of the air drying box body 8, so that the air blown out by the fan 12 enters the air drying box body 8 through the ventilation hole, a plurality of second guide rollers 11 are rotatably arranged on the inner wall of the air drying box body 8 and close to the upper and lower sides, respectively, the woven belt is arranged in a serpentine shape in the air drying box body 8 through the second guide rollers 11, so that the contact area with hot air is increased, a third guide roller 9 is arranged at the top end of the air drying box body 8 and away from the side where the winding shaft 6 is arranged, and is used for guiding the woven belt guided out from the first guide roller 3, and a fourth guide roller 10 is arranged at the top end of the air drying box body 8 and close to the side where the winding shaft 6 is arranged, and is used for guiding the woven belt out of the air drying box body 8 to the winding shaft 6.
[0027] In use, the woven belt on the production line is first introduced into the soaking box 2, is guided by the first guide roller 3 to be soaked sufficiently, is then introduced into the air drying box body 8 through the third guide roller 9, is arranged in a serpentine shape through the second guide rollers 11, is dried in the air drying box body 8, and is then guided out of the air drying box body 8 to the winding shaft 6 through the fourth guide roller 10 and is wound by the winding shaft 6.
[0028] The above describes the device and the embodiments thereof, and the description is not restrictive, and the shown in the full text is only one of the embodiments of the device, and the actual structure is not limited thereto. In summary, if a person skilled in the art is inspired thereby, without departing from the creative purpose of the device, similar structural modes and embodiments are not creatively designed, which should belong to the protection scope of the device.
Claims
1. A ribbon ironing and coiling synchronization apparatus, characterized by: The synchronous device comprises a soaking part, a winding part, a device mounting part and at least one set of air-drying parts, the soaking part, the winding part, the device mounting part and the air-drying parts are arranged in sequence from bottom to top, the soaking part guides the fabric belt and soaks it, and then guides it to the air-drying parts, the device mounting part dries the fabric belt in the air-drying parts, and then guides the fabric belt to the winding part for winding.
2. The ribbon burnishing and coiling synchronization apparatus of claim 1, wherein: The soaking part comprises a first shell arranged in a U shape and a soaking box arranged on the bottom surface of the first shell, a plurality of first guide rollers are arranged on the inner wall of the soaking box.
3. The ribbon burnishing synchronization apparatus of claim 2, wherein: The winding part comprises a second shell arranged in a U shape on the top end of the first shell, at least one motor and at least one winding shaft are arranged on the second shell, and the motor is in transmission connection with the winding shaft through a transmission member.
4. The ribbon burnishing synchronization apparatus of claim 3, wherein: The device mounting part comprises a device mounting box arranged in a box type structure on the top end of the second shell, a fan and a heating member are arranged in the device mounting box, the heating member heats air, and the fan blows the air for air-drying operation.
5. The ribbon burnishing synchronization apparatus of claim 4, wherein: The air-drying part comprises a hollow air-drying box body, the air-drying box body is arranged on the top end of the device mounting box, and a ventilation hole is arranged on the top surface of the device mounting box and communicates with the hollow part of the air-drying box body, so that the air blown by the fan enters the air-drying box body through the ventilation hole, a plurality of second guide rollers are arranged on the inner wall of the air-drying box body and close to the upper and lower sides, respectively, and the fabric belt is arranged in a snake shape in the air-drying box body through the second guide rollers.
6. The ribbon burnishing synchronization apparatus of claim 5, wherein: The top end of the air-drying box body is provided with a third guide roller on the side away from the winding shaft, for guiding the fabric belt guided out from the first guide roller.
7. The ribbon burnishing synchronization apparatus of claim 5, wherein: The top end of the air-drying box body is provided with a fourth guide roller on the side close to the winding shaft, for guiding the fabric belt out of the air-drying box body to the winding shaft.
8. The ribbon burnishing synchronization apparatus of claim 7, wherein: A metering device is arranged on the second shell for detecting the winding length of the fabric belt.