Device for detecting appearance defects of transposed conductor

Abstract

The utility model discloses a transposed conductor appearance defect detection device in the technical field of transposed conductors, which comprises a bottom plate, a display control screen is arranged in front of the top of the bottom plate, a control mechanism is arranged on the right side of the top of the bottom plate, two groups of control panels are arranged on the control mechanism, and fixing plates are symmetrically arranged at the tops of the two groups of control panels. Detection mechanisms are arranged on the sides, close to each other, of the two fixing plates, a moving mechanism is arranged on the left side of the top of the bottom plate, a connecting mechanism is arranged on the top of the moving mechanism, clamping mechanisms are symmetrically arranged on the front side and the rear side of the right side of the connecting mechanism, a control groove is formed in the top of the bottom plate, and a control mechanism comprises a control lead screw; according to the utility model, the problems that the appearance of the transposed conductor has defects due to the fact that the dislocation phenomenon possibly occurs in the assembling process of the conductor, the appearance of the transposed conductor is inconvenient to detect by the existing device, and the applicability is limited are solved.

Description

TECHNICAL FIELD

[0001] The utility model relates to the technical field of transposed conductor, especially to a transposed conductor appearance defect detection device. BACKGROUND

[0002] ‌Transposed conductor is a kind of conductor combined by multiple enameled flat copper wires, its characteristic is that two columns of conductors contacting each other in width direction are transposed in the same direction in the up-down direction, and multiple layers of continuous and close wrapping are made by electrician insulation paper tape. This structure makes transposed conductor widely used in large power transformers, because it can greatly reduce load loss, reduce winding hot spot temperature rise, improve winding mechanical strength, and make the structure more compact and the coil processing more simple‌.

[0003] However, the conductor may be misaligned during assembly, resulting in defects in the appearance of the transposed conductor, and the existing device is not convenient for detecting the appearance of the transposed conductor, and the applicability is limited. SUMMARY

[0004] The purpose of this section is to outline some aspects of the embodiments of the utility model and briefly introduce some preferred embodiments. Some simplifications or omissions may be made in this section and the abstract of the specification and the utility model name to avoid obscuring the purpose of this section, the abstract of the specification and the utility model name, and such simplifications or omissions cannot be used to limit the scope of the utility model.

[0005] Therefore, the utility model aims to provide a transposed conductor appearance defect detection device, which can solve the problem that the conductor may be misaligned during assembly, resulting in defects in the appearance of the transposed conductor, and the existing device is not convenient for detecting the appearance of the transposed conductor, and the applicability is limited.

[0006] To solve the above technical problems, the utility model provides a transposed conductor appearance defect detection device, adopts the following technical scheme: including bottom plate, the top front of bottom plate is equipped with display control screen, the top right side of bottom plate is equipped with control mechanism, the control mechanism is equipped with two groups of control panel, two groups of control panel top symmetry is equipped with fixed plate, two groups of fixed plate mutually close one side is equipped with detection mechanism, the top left side of bottom plate is equipped with moving mechanism, the top of moving mechanism is equipped with connecting mechanism, the front and back two sides of connecting mechanism right side symmetry is equipped with clamping mechanism.

[0007] Optionally, the top of the bottom plate is provided with a control groove, the control mechanism comprises a control lead screw, the control lead screw is rotationally connected in the control groove, the left side of the control lead screw is provided with a control handle, the control lead screw is a positive and negative lead screw, two groups of control sliding plates matched with the control groove are screwed on the control lead screw, the two groups of control sliding plates are both slidingly connected in the control groove, and the tops of the two groups of control sliding plates are connected with two groups of control plates respectively.

[0008] By adopting the above technical scheme, the distance between the two groups of detection mechanisms is controlled.

[0009] Optionally, the connecting mechanism comprises a connecting plate, the right side of the connecting plate is provided with a connecting groove, the top of the connecting plate is provided with a connecting motor, the bottom power output end of the connecting motor is provided with a connecting lead screw, the connecting lead screw is rotationally connected in the connecting groove, the connecting lead screw is a positive and negative lead screw, two groups of connecting sliding plates matched with the connecting groove are screwed on the connecting lead screw, the two groups of connecting sliding plates are both slidingly connected in the connecting groove, the moving mechanism comprises a moving motor, the top of the bottom plate is provided with a moving groove, and the clamping mechanism comprises a clamping plate.

[0010] By adopting the above technical scheme, the distance between the two groups of clamping mechanisms is adjusted.

[0011] Optionally, the moving motor is arranged at the right side in the inner cavity of the moving groove, the left side power output end of the moving motor is provided with a moving lead screw, a moving sliding plate matched with the moving groove is screwed on the moving lead screw, the moving sliding plate is slidingly connected in the moving groove, and the top of the moving sliding plate is connected with the connecting plate.

[0012] By adopting the above technical scheme, the transposed conductor is driven to move.

[0013] Optionally, the clamping plate is arranged at the right side of the connecting sliding plate, the right side of the clamping plate is provided with clamping side plates on the upper side and the lower side, and clamping grooves are formed in the two groups of clamping side plates.

[0014] By adopting the above technical scheme, the transposed conductor is clamped and fixed.

[0015] Optionally, the bottom of the fixed plate is provided with a fixed groove, a sliding plate groove is formed in the inner cavity of the fixed plate, a touch sensor is arranged at the right side in the inner cavity of the sliding plate groove, the touch sensor is in control connection with a display control screen, and the detection mechanism comprises a trapezoidal plate.

[0016] By adopting the above technical scheme, when the transposed conductor is misaligned, a signal is sent to the display control screen.

[0017] Optionally, the trapezoidal plate is inserted into the fixed groove, the top of the trapezoidal plate is provided with a detection plate, the detection plate is slidingly connected in the sliding plate groove, the top of the detection plate is provided with a detection sliding plate, the top of the detection sliding plate is provided with a detection spring, and the detection spring is arranged in the top cavity of the fixed groove.

[0018] By adopting the technical scheme, the transposed conductor is detected.

[0019] In summary, the utility model discloses at least one beneficial effect that when the transposed conductor is sent dislocation, one side protrusion will push the trapezoidal plate to move, and the trapezoidal plate drives the detection sliding plate to move in the sliding plate groove, contacts the touch sensor, and the touch sensor transmits a signal to the display control screen, so that the shape defect of the transposed conductor is detected. BRIEF DESCRIPTION OF DRAWINGS

[0020] In order to more clearly illustrate the technical scheme of the embodiments of the utility model, the following will be briefly introduced the drawing needed to be used in the embodiment, and obviously, the drawing in the following description is only some embodiments of the utility model, and for the ordinary skilled person in the art, other drawings can be obtained according to these drawings without creating creative labor.

[0021] Figure 1 It is the structural schematic diagram of the utility model;

[0022] Figure 2 It is the control mechanism section structure schematic diagram of the utility model;

[0023] Figure 3 It is the front section structure schematic diagram of the utility model;

[0024] Figure 4 It is the fixed plate section structure schematic diagram of the utility model.

[0025] Mark explanation: 1, bottom plate;101, control groove;102, moving groove;2, display control screen;3, control mechanism;301, control screw;302, control handle;303, control sliding plate;4, control plate;5, fixed plate;501, fixed groove;502, sliding plate groove;503, touch sensor;6, detection mechanism;601, trapezoidal plate;602, detection plate;603, detection sliding plate;604, detection spring;7, moving mechanism;701, moving motor;702, moving screw;703, moving sliding plate;8, connecting mechanism;801, connecting plate;802, connecting groove;803, connecting motor;804, connecting screw;805, connecting sliding plate;9, clamping mechanism;901, clamping plate;902, clamping side plate;903, clamping groove. DETAILED DESCRIPTION

[0026] The following description will be made in conjunction with the accompanying drawings Figures 1-4 The utility model is further described in detail.

[0027] Embodiment one, refer to Figure 1 In order to solve the misplacement phenomenon that may appear in the assembly process of the wire in this embodiment, thereby leading to the appearance defect of the transposed wire, the existing device is inconvenient for detecting the appearance of the transposed wire, and the applicability is limited, the utility model discloses a transposed wire appearance defect detection device, including the bottom plate 1, the top front of bottom plate 1 is equipped with display control screen 2, the top right side of bottom plate 1 is equipped with control mechanism 3, is equipped with two sets of control panel 4 on control mechanism 3, two sets of control panel 4's top symmetry is equipped with fixed plate 5, and the side of the mutual approach of two sets of fixed plate 5 is equipped with detection mechanism 6, and the top left side of bottom plate 1 is equipped with moving mechanism 7, and the top of moving mechanism 7 is equipped with connecting mechanism 8, and the front and rear sides of the right of connecting mechanism 8 symmetry are equipped with clamping mechanism 9.

[0028] Based on the above features, the working principle of the embodiment is: the transposed wire is placed between the two clamping mechanisms 9, the connecting mechanism 8 is started to drive the two clamping mechanisms 9 to move close to each other, the transposed wire is clamped and fixed, the moving mechanism 7 is started to drive the transposed wire to move between the two detection mechanisms 6, and the appearance of the transposed wire is detected.

[0029] Embodiment two, refer to Figures 2-4In order to solve the misalignment of the wire during assembly, which may cause defects in the appearance of the transposed wire, the existing device is not convenient for detecting the appearance of the transposed wire, and the applicability is limited. Based on the same idea as the above embodiment one, the transposed wire appearance defect detection device further comprises a control groove 101 opened at the top of the bottom plate 1, the control mechanism 3 comprises a control lead screw 301, the control lead screw 301 is rotatably connected in the control groove 101, the left side of the control lead screw 301 is provided with a control handle 302, the control lead screw 301 is a forward and reverse lead screw, two groups of control sliding plates 303 matched with the control groove 101 are screwed on the control lead screw 301, the two groups of control sliding plates 303 are slidably connected in the control groove 101, the top of the two groups of control sliding plates 303 is connected with two groups of control plates 4 respectively, the connecting mechanism 8 comprises a connecting plate 801, a connecting groove 802 is opened at the right side of the connecting plate 801, a connecting motor 803 is arranged at the top of the connecting plate 801, a connecting lead screw 804 is arranged at the bottom power output end of the connecting motor 803, the connecting lead screw 804 is rotatably connected in the connecting groove 802, the connecting lead screw 804 is a forward and reverse lead screw, two groups of connecting sliding plates 805 matched with the connecting groove 802 are screwed on the connecting lead screw 804, the two groups of connecting sliding plates 805 are slidably connected in the connecting groove 802, the moving mechanism 7 comprises a moving motor 701, a moving groove 102 is opened at the top of the bottom plate 1, the clamping mechanism 9 comprises a clamping plate 901, the moving motor 701 is arranged at the right side of the moving groove 102, a moving lead screw 702 is arranged at the left side power output end of the moving motor 701, a moving sliding plate 703 matched with the moving groove 102 is screwed on the moving lead screw 702, the moving sliding plate 703 is slidably connected in the moving groove 102, the top of the moving sliding plate 703 is connected with the connecting plate 801, the clamping plate 901 is arranged at the right side of the connecting sliding plate 805, clamping side plates 902 are arranged at the upper and lower sides of the right side of the clamping plate 901, clamping grooves 903 are opened at the upper and lower sides of the right side of the clamping plate 901, a fixing groove 501 is opened at the bottom of the fixing plate 5, a sliding plate groove 502 is opened in the inner cavity of the fixing plate 5, a touch sensor 503 is arranged at the right side of the inner cavity of the sliding plate groove 502, the touch sensor 503 is connected with the display control screen 2, the detection mechanism 6 comprises a trapezoidal plate 601, the trapezoidal plate 601 is inserted in the fixing groove 501, a detection plate 602 is arranged at the top of the trapezoidal plate 601, the detection plate 602 is slidably connected in the sliding plate groove 502, a detection sliding plate 603 is arranged at the top of the detection plate 602, a detection spring 604 is arranged at the top of the detection sliding plate 603, and the detection spring 604 is arranged in the inner cavity of the fixing groove 501.

[0030] Based on the above characteristics, the working principle of the embodiment is: according to the width of the transposed conductor, rotating the control handle 302 drives the control lead screw 301 to rotate, the control lead screw 301 drives the two groups of control sliding plates 303 to rotate, under the limiting of the control groove 101, the two groups of control sliding plates 303 move, adjust the distance between the two groups of trapezoidal plates 601 to the appropriate position, place the upper and lower sides of the transposed conductor into the upper two groups of clamping grooves 903 and between the lower two groups of clamping grooves 903 respectively, the connecting motor 803 can rotate forward and backward under the electrified state, start the connecting motor 803 to rotate forward, drive the connecting lead screw 804 to rotate, the connecting lead screw 804 drives the two groups of connecting sliding plates 805 to rotate respectively, under the limiting of the connecting groove 802, the two groups of connecting sliding plates 805 move close to each other, the two groups of connecting sliding plates 805 drive the two groups of clamping plates 901 to move close to each other respectively, and the transposed conductor is clamped and fixed;

[0031] The moving motor 701 can rotate forward and backward under the electrified state, start the moving motor 701 to rotate forward, drive the moving lead screw 702 to rotate, the moving lead screw 702 drives the moving sliding plate 703 to rotate, under the limiting of the moving groove 102, the moving sliding plate 703 moves to the right, drives the connecting mechanism 8 to move to the right, thereby drives the transposed conductor to move to the right, moves the transposed conductor between the two groups of trapezoidal plates 601, when the transposed conductor has no defects in the shape, the transposed conductor will directly pass through the two groups of trapezoidal plates 601, when the transposed conductor is misaligned, one side will be protruding, the protruding side will push the trapezoidal plate 601 to move, the trapezoidal plate 601 drives the detection sliding plate 603 to move in the sliding plate groove 502, the detection sliding plate 603 contacts the touch sensor 503, the touch sensor 503 sends a signal to the display control screen 2, detects that the shape of the transposed conductor has defects.

[0032] The above are preferred embodiments of the utility model, not limited by this, the protection scope of the utility model, therefore: all equivalent changes made according to the structure, shape, principle of the utility model should be covered in the protection scope of the utility model.

Claims

1. A device for detecting defects in the profile of a transposed conductor, comprising a base plate (1), characterized in that: The top of the bottom plate (1) is provided with a display control screen (2), the top right side of the bottom plate (1) is provided with a control mechanism (3), the control mechanism (3) is provided with two groups of control plates (4), the top of the two groups of control plates (4) is symmetrically provided with a fixed plate (5), the side close to each other of the two groups of fixed plates (5) is provided with a detection mechanism (6), the top left side of the bottom plate (1) is provided with a moving mechanism (7), the top of the moving mechanism (7) is provided with a connecting mechanism (8), the front and rear sides of the right side of the connecting mechanism (8) are symmetrically provided with a clamping mechanism (9).

2. A device for detecting defects in the shape of a corporate conductor according to claim 1, characterized in that: The top of the bottom plate (1) is provided with a control groove (101), the control mechanism (3) comprises a control lead screw (301), the control lead screw (301) is rotatably connected in the control groove (101), the left side of the control lead screw (301) is provided with a control handle (302), the control lead screw (301) is a positive and negative lead screw, the control lead screw (301) is screwed with two groups of control sliding plates (303) matched with the control groove (101), the two groups of control sliding plates (303) are both slidably connected in the control groove (101), and the tops of the two groups of control sliding plates (303) are connected with the two groups of control plates (4) respectively.

3. A device for detecting defects in the shape of a corporate conductor according to claim 1, characterized in that: The connecting mechanism (8) comprises a connecting plate (801), the right side of the connecting plate (801) is provided with a connecting groove (802), the top of the connecting plate (801) is provided with a connecting motor (803), the bottom power output end of the connecting motor (803) is provided with a connecting lead screw (804), the connecting lead screw (804) is rotatably connected in the connecting groove (802), the connecting lead screw (804) is a positive and negative lead screw, the connecting lead screw (804) is screwed with two groups of connecting sliding plates (805) matched with the connecting groove (802), and the two groups of connecting sliding plates (805) are both slidably connected in the connecting groove (802), the moving mechanism (7) comprises a moving motor (701), the top of the bottom plate (1) is provided with a moving groove (102), and the clamping mechanism (9) comprises a clamping plate (901).

4. A device for detecting defects in the shape of a corporate conductor according to claim 3, characterized in that: The moving motor (701) is arranged in the right side of the inner cavity of the moving groove (102), the left side power output end of the moving motor (701) is provided with a moving lead screw (702), the moving lead screw (702) is screwed with a moving sliding plate (703) matched with the moving groove (102), the moving sliding plate (703) is slidably connected in the moving groove (102), and the top of the moving sliding plate (703) is connected with the connecting plate (801).

5. A device for detecting defects in the shape of a corporate conductor according to claim 3, characterized in that: The clamping plate (901) is arranged on the right side of the connecting sliding plate (805), the right side of the clamping plate (901) is provided with clamping side plates (902) on the upper and lower sides, and the two groups of clamping side plates (902) are both provided with clamping grooves (903).

6. A device for detecting defects in the shape of a corporate conductor according to claim 1, characterized in that: The bottom of the fixed plate (5) is provided with a fixed groove (501), and the inner cavity of the fixed plate (5) is provided with a sliding plate groove (502), and the inner cavity of the sliding plate groove (502) is provided with a touch sensor (503), and the touch sensor (503) is connected with the display control screen (2).

7. A device for detecting defects in the shape of a corporate conductor according to claim 6, characterized in that: The trapezoidal plate (601) is inserted into the fixed groove (501), and the top of the trapezoidal plate (601) is provided with a detection plate (602), the detection plate (602) is slidingly connected in the sliding plate groove (502), and the top of the detection plate (602) is provided with a detection sliding plate (603), the top of the detection sliding plate (603) is provided with a detection spring (604), and the detection spring (604) is arranged in the inner cavity of the fixed groove (501).

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