Air tightness detection mechanism and automatic detection device
By designing an airtightness detection mechanism and an automatic detection device, using a semi-enclosed seal with sealing elements and a blowing structure, and combining it with a transfer mechanism to achieve automatic detection of materials, the problems of low detection efficiency and high cost in the existing technology are solved, thereby improving detection efficiency and reducing costs.
Patent Information
- Application Number
- CN202420648873.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-29
- Publication Date
- 2025-10-21
- Estimated Expiration
- 2034-03-29
AI Technical Summary
Existing air tightness detection devices have low detection efficiency and high cost in the production line, especially when testing materials with multiple rows of needles, a special sealing mechanism is required, resulting in low production efficiency.
An airtightness detection mechanism is designed, including a detection carrier and an airtightness detection component. A semi-enclosed seal of the material is achieved through a seal and an air blowing structure, eliminating the traditional blocking mechanism, and combined with the transfer mechanism and transfer carrier in the automatic detection device to realize automatic detection of the material.
It improves the efficiency of air tightness testing and reduces costs, realizes automatic testing of multiple materials, and reduces manual labor.
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Figure CN223461184U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to medical instrument technical field especially is involved in a kind of airtightness detection mechanism and automatic detection device. BACKGROUND
[0002] The detection method of airtightness of the measured piece in prior art is: the measured piece is sealed, inflated, and the measured piece is put into liquid to check air bubble, detect tracer gas, pressure and other methods to detect airtightness.
[0003] But most airtightness detection devices are only single sampling for a certain product, cannot be applied to each product detection in production line;Small part is applied to production line also needs special plugging mechanism, and this method has high cost and low production efficiency.For example, when carrying out airtightness detection on multi-row needle materials, the needle end of nine-needle material is inconvenient to seal, so a special plugging mechanism needs to be designed specially for nine-needle material. UTILITY MODEL CONTENT
[0004] The first object of the utility model is to provide a kind of airtightness detection mechanism, to solve the technical problems of low detection efficiency and high cost in prior art.
[0005] In order to achieve the above object, the utility model adopts the following technical scheme:
[0006] A kind of airtightness detection mechanism, comprising:
[0007] Detection carrier, for carrying material;Sealing cavity is provided on the detection carrier, and the lower end of the material is inserted into the sealing cavity;
[0008] Air-tight detection component, including blowing structure and sealing element;The blowing structure and the sealing element are all arranged above the detection carrier;The blowing structure is used to blow air to the inside of the material;The sealing element can move in the direction close to the detection carrier, to press the material on the detection carrier, so that the sealing cavity seals the lower end of the material;
[0009] The sealing element is in the form of a plate and has an avoiding notch;During detection, the upper end of the material is inserted into the avoiding notch, and the material is clamped between the sealing element and the detection carrier.
[0010] In the process of airtightness detection of material, the material is pressed on the detection carrier by the sealing element, and a semi-enclosed sealing structure is formed on the lower end of the material by the sealing cavity, which eliminates the plugging mechanism for sealing the lower end of the material in traditional equipment, so that the airtightness detection of the material is more efficient and convenient, and the manufacturing cost of the airtightness detection mechanism is reduced.
[0011] Further, the blowing structure comprises a blowing head and a blowing rod, the blowing head is arranged at the end of the blowing rod close to the detection carrier, and the blowing head is used for docking with the connector above the material.
[0012] The arrangement of the blowing head facilitates the docking of the blowing structure and the connector on the material, and improves the reliability of the docking of the blowing structure and the material.
[0013] Further, the air-tightness detection assembly further comprises a sliding seat and a fixed plate, the blowing structure is arranged on the sliding seat, and the sliding seat is slidably connected with the fixed plate.
[0014] The blowing structure further comprises an elastic member, the elastic member is sleeved on the blowing rod, the blowing rod is slidably arranged on the sliding seat, the sliding seat is provided with an abutting structure, and the two ends of the elastic member are respectively abutted against the abutting structure and the shaft shoulder of the blowing rod.
[0015] During the sliding of the sliding seat relative to the fixed plate, the sliding seat drives the blowing structure to ascend and descend, so that the blowing structure can move in the direction approaching or moving away from the detection carrier. During the detection of the material, the sliding seat drives the blowing structure to move in the direction approaching the detection carrier, and when the connector contacts the material, the connector can ascend and compress the elastic member under the reaction force generated when the connector contacts the material; the elastic member plays a buffering role during the docking of the blowing structure and the material, so that the blowing head and the material can be smoothly docked.
[0016] Further, the blowing structure further comprises a guide sleeve, the guide sleeve is arranged on the sliding seat, the upper end of the blowing rod is inserted into the guide sleeve, the side wall of the guide sleeve is provided with a spiral guide groove, the outer circumferential surface of the blowing rod is provided with a guide block, and the guide block is slidably arranged in the spiral guide groove.
[0017] During the descending of the blowing rod, the spiral guide groove and the guide block on the outer circumferential surface of the blowing rod cooperate, so that the blowing rod rotates while descending, so that the blowing head at the lower end of the blowing rod is screwed into the connector of the material, and the reliability of the docking of the blowing structure and the material is improved.
[0018] The second object of the utility model is an automatic detection device, which comprises a support frame, a transfer mechanism, a transfer carrier and at least one air-tightness detection mechanism as described above.
[0019] The air-tightness detection mechanism, the transfer mechanism and the transfer carrier are arranged on the support frame, and the transfer carrier is provided with at least one containing groove for placing the material to be detected.
[0020] The transfer mechanism is used for transferring the material to be detected on the transfer carrier to the detection carrier and transferring the detected material from the detection carrier to the transfer carrier.
[0021] The automatic detection device not only has the technical effects of the air tightness detection mechanism, but also realizes automatic detection of one or more materials through the transfer mechanism and the transfer carrier, improves the detection efficiency of the material, and reduces the labor intensity.
[0022] Further, the transfer mechanism comprises a transfer base plate, a taking and placing assembly, and a transfer driving assembly, wherein:
[0023] At least one detection carrier and at least one transition carrier are arranged on the transfer base plate, and at least one transition carrier and at least one detection carrier are arranged one by one in correspondence;
[0024] The taking and placing assembly is used for transferring the material between the transition carrier and the transfer carrier;
[0025] The transfer driving assembly can drive the transfer base plate to rotate, so that the positions of a corresponding group of transition carriers and detection carriers are exchanged.
[0026] In the above structure, the transfer carrier, the transfer base plate, the taking and placing assembly, and the transfer driving assembly are cooperated to realize automatic detection of the material; the transition carrier is arranged to place the material to be detected next time while detecting the material, realize flow detection work, and greatly improve the detection efficiency of the device.
[0027] Further, the transfer driving assembly comprises a gear, a rack engaged with the gear, and a second driving member driving the rack to reciprocate, and the gear is connected with the transfer base plate; or,
[0028] The transfer driving assembly comprises a second driving member, the second driving member has a rotatable output shaft, and the output shaft of the second driving member is connected to the transfer base plate.
[0029] The driving structure of the gear and the rack is more space-saving than directly using a rotary power member, and is convenient for positioning the transfer base plate and improving the rotation accuracy of the transfer base plate.
[0030] Further, it further comprises a top clamp assembly, the top clamp assembly comprises two spaced limiting blocks, a limiting groove for placing the transfer carrier is formed between the two limiting blocks; one side of the limiting groove is provided with a third driving member, and the output end of the third driving member can extend into or out of the limiting groove to clamp or release the transfer carrier.
[0031] The position of the transfer carrier can be limited by the top clamp assembly, the problem of displacement of the transfer carrier is prevented, and the working efficiency of the device is improved.
[0032] Further, the taking and placing assembly comprises a mounting seat and at least one clamping structure, each clamping structure is arranged on the mounting seat and is used for clamping the material to and from the transfer carrier and the transition carrier.
[0033] During the detection of the material, the mounting seat drives each clamping structure to move between the transfer carrier and the transition bottom plate, so as to move the material to be detected on the transfer carrier to the transition bottom plate, or move the detected material on the transition bottom plate to the transfer carrier.
[0034] Further, the transfer mechanism further comprises at least one buffer structure, and each buffer structure abuts against the peripheral surface of the transition bottom plate.
[0035] The buffer structure is used for limiting the transition bottom plate, so that the rotation of the transition bottom plate under the action of inertia is avoided, and the rotation accuracy of the transition bottom plate is ensured.
[0036] The utility model discloses beneficial effects:
[0037] The utility model discloses an air tightness detection mechanism, the mechanism includes detection carrier and air tightness detection subassembly, wherein: detection carrier is used for bearing material, and detection carrier is provided with sealed cavity, and the lower end of material is inserted into sealed cavity, air tightness detection subassembly includes blowing structure and sealing piece, blowing structure and sealing piece all set up in the top of detection carrier, blowing structure is used for blowing to the inside of material, sealing piece can move in the direction close to detection carrier to press the material tightly on detection carrier, and sealing cavity seals the lower end of material.
[0038] When the above mechanism detects the air tightness of the material, first, the material is pressed tightly on the detection carrier by the sealing piece, at this time, the sealed cavity on the detection carrier forms a semi-enclosed sealing structure on the lower end of the material, thereby plugging the opening of the lower end of the material, then, the upper end of the material is ventilated and pressure is maintained by the blowing structure, and the air tightness of the material is detected by the change of air pressure. Due to the arrangement of the sealed cavity and the sealing piece, the plugging mechanism for sealing the lower end of the material in the traditional equipment is omitted, so that the air tightness detection of the material is more efficient and convenient, and the manufacturing cost of the air tightness detection mechanism is reduced.
[0039] Another aspect of the present application provides an automatic detection device, which not only has the technical effects of the above-mentioned air tightness detection mechanism, but also realizes automatic detection of the material through the transfer mechanism and the transfer carrier, and improves the detection efficiency of the material. BRIEF DESCRIPTION OF DRAWINGS
[0040] In order to more clearly illustrate the specific implementation methods of the utility model or the technical solutions in the prior art, the drawings required for use in the specific implementation methods or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are some implementation methods of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.
[0041] Figure 1 This is a front view structural diagram of the airtightness detection mechanism (with a protective plate) provided in Example 1 of the present utility model;
[0042] Figure 2 This is a front view structural diagram of the airtightness detection mechanism (without the protective plate) provided in the first embodiment of the present utility model;
[0043] Figure 3 A schematic diagram of the three-dimensional structure of the detection carrier provided in Example 1 of the present utility model;
[0044] Figure 4 This is a schematic diagram of the position structure of the blowing structure, sealing member and detection carrier provided in the first embodiment of the present utility model;
[0045] Figure 5 This is a schematic diagram of the front view structure of the material and detection carrier provided in Example 1 of the present utility model;
[0046] Figure 6 for Figure 1 A magnified view at position I;
[0047] Figure 7 A schematic diagram of the three-dimensional structure of the automatic detection device provided in the second embodiment of the present utility model at one angle;
[0048] Figure 8 A schematic diagram of the three-dimensional structure of the automatic detection device provided in the second embodiment of the present utility model from another angle;
[0049] Figure 9 for Figure 8 Enlarged view at point B;
[0050] Figure 10 This is a front view structural diagram of the automatic detection device provided in the second embodiment of the present utility model;
[0051] Figure 11 for Figure 7 Enlarged view at point A.
[0052] icon:
[0053] 100-material; 101-connector;
[0054] 1-tightness detection mechanism; 11-detection carrier; 111-sealing cavity; 112-rubber pad; 113-rubber pad fixing block; 12-tightness detection assembly; 121-blowing structure; 1211-blowing head; 1212-blowing rod; 1213-elastic member; 1214-guide sleeve; 12141-spiral guide groove; 1215-eighth driving member; 122-sealing member; 123-first driving member; 124-guide rail; 125-sliding block; 126-seventh driving member; 127-sliding seat; 128-fixing plate; 129-protection plate; 1210-pressure sensor;
[0055] 2-support frame;
[0056] 3-transport mechanism; 31-buffering structure; 311-collision block; 312-buffer; 32-transport base plate; 33-pick-and-place assembly; 331-mounting seat; 332-clamping structure; 333-fourth driving member; 334-fifth driving member; 34-intermediate driving assembly; 341-gear; 342-rack; 343-second driving member; 35-transition carrier; 36-top clamp assembly; 361-third driving member; 362-limiting block;
[0057] 4-transport carrier; 41-receiving groove. DETAILED DESCRIPTION
[0058] The technical solutions of the present application will be described clearly and completely below in conjunction with the embodiments. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the present application.
[0059] It should be noted that in the description of the present application, the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer" and the like indicate the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present application and simplifying the description, and do not indicate or imply that the devices or elements referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as a limitation on the present application. In addition, the terms "first" and "second" are only for descriptive purposes and cannot be understood as indicating or implying relative importance.
[0060] It should be noted that in the description of the utility model, the terms "connection" and "installation" should be understood broadly, for example, it can be fixed connection, or detachable connection, or integral connection, it can be directly connected, or connected through intermediate medium, it can be mechanical connection, or electrical connection. For ordinary skilled in the art, the specific meaning of the above terms in the utility model can be understood according to specific circumstances.
[0061] Embodiment one
[0062] The existing airtightness detection mechanism needs to design special plugging mechanism for material, resulting in the problems of high cost and low detection efficiency.
[0063] Therefore, the utility model provides a kind of airtightness detection mechanism 1 for the one aspect embodiment of the present application, the mechanism detects the airtightness of material 100 by gas pressure change;With reference to Figures 1 to 3 , the airtightness detection mechanism 1 includes:
[0064] Detection carrier 11 for carrying material 100;Detection carrier 11 is provided with sealing cavity 111, and the lower end of material 100 is inserted into sealing cavity 111;
[0065] Airtight detection assembly 12 includes blowing structure 121 and sealing element 122;Blowing structure 121 and sealing element 122 are both arranged above detection carrier 11;Blowing structure 121 is used to blow gas to the inside of material 100;Sealing element 122 can move in the direction close to detection carrier 11, to press material 100 on detection carrier 11, so that sealing cavity 111 seals the lower end of material 100.
[0066] The above mechanism detects the airtightness of material 100, first, sealing element 122 is pressed on detection carrier 11, at this time, the sealing cavity 111 on detection carrier 11 forms semi-enclosed sealing structure to the lower end of material 100, so as to block the opening of the lower end of material 100;Then, blowing structure 121 is ventilated to the upper end of material 100 and pressure is maintained, and the airtightness of material 100 is detected by gas pressure change. Due to the arrangement of sealing cavity 111 and sealing element 122, the plugging mechanism for sealing the lower end of material 100 in traditional equipment is saved, so that the airtightness detection of material is more efficient and convenient, and the manufacturing cost of airtightness detection mechanism is reduced.
[0067] In this embodiment, the air tightness detection assembly 12 further comprises a seventh driving member 126 and a pressure sensor 1210, wherein: the seventh driving member 126 is configured to drive the sealing member 122 to move away from or approach the detection carrier 11; and the pressure sensor 1210 is configured to detect the pressure of the gas and convert the pressure value into an electrical signal output. During the detection, the seventh driving member 126 drives the sealing member 122 to move towards the detection carrier 11, so that the sealing member 122 presses the material 100 against the detection carrier 11; then, the upper end of the material 100 is ventilated by the blowing structure 121; and after the upper end of the material 100 is ventilated and pressurized by the blowing structure 121, whether the material 100 leaks is determined by the detection signal of the pressure sensor 1210.
[0068] As an optional embodiment, the seventh driving member 126 is a pneumatic cylinder, and the piston rod end of the seventh driving member 126 is connected to the sealing member 122. When the piston rod of the seventh driving member 126 extends, the sealing member 122 presses the material 100 against the detection carrier 11, and the lower end of the material 100 is sealed by the cooperation of the sealing member 122 and the sealing cavity 111; when the piston rod of the seventh driving member 126 retracts, the sealing member 122 is lifted synchronously, thereby releasing the material 100 for replacement of the next material 100 to be detected.
[0069] Based on the above structure, the air tightness detection assembly 12 further comprises a first driving member 123 configured to drive the blowing structure 121 to ascend and descend.
[0070] The detection process of the above mechanism is as follows: first, the sealing member 122 is adjusted to be away from the detection carrier 11, the material 100 is placed on the detection carrier 11, the lower end of the material 100 is inserted into the sealing cavity 111, and the detection carrier 11 is placed at the detection position of the air tightness detection assembly 12; then, the seventh driving member 126 drives the sealing member 122 to descend, and in the descending process of the sealing member 122, the lower end of the material 100 is pressed and sealed in the sealing cavity 111 by the sealing member 122; subsequently, the first driving member 123 drives the blowing structure 121 to descend, and in the descending process of the blowing structure 121, the blowing end of the blowing structure 121 is connected to the upper end opening of the material 100; finally, the blowing structure 121 inflates and pressurizes the inside of the material 100, and the pressure drop value is detected by the pressure sensor 1210 and transmitted to the control console, and whether the material leaks is determined by detecting the pressure drop.
[0071] The air tightness detection mechanism provided by the present application is suitable for most materials which are not convenient to seal at both ends but are regular in side surface, and has the advantage of wide application range. For example, the air tightness detection mechanism provided by the present application can be applied to the air tightness detection of nine-needle materials.
[0072] With reference to Figure 2 , the air tightness detection assembly 12 further comprises a sliding seat 127 and a fixed plate 128;
[0073] The blowing structure 121 is arranged on the sliding seat 127, the sliding seat 127 is in sliding connection with the fixed plate 128, the fixed part of the first driving member 123 is arranged on the fixed plate 128, and the output end of the first driving member 123 is connected to the sliding seat 127; the fixed part of the seventh driving member 126 is arranged on the fixed plate 128.
[0074] On the basis of the above structure, the air tightness detection assembly 12 further comprises a guide rail 124 and a sliding block 125, wherein: the sliding block 125 is arranged on the side of the sliding seat 127 away from the blowing structure 121, the sliding block 125 is slidingly installed on the guide rail 124, and the guide rail 124 is arranged on the fixed plate 128.
[0075] In the above structure, the first driving member 123 is used to drive the sliding seat 127 to slide up and down relative to the fixed plate 128, so as to drive the blowing structure 121 to lift; the guide rail 124 and the sliding block 125 play a guiding role in the process of sliding of the sliding seat 127 relative to the fixed plate 128, so that the sliding seat 127 moves according to a preset track, and the stability of the blowing structure 121 in the lifting process is improved.
[0076] In other embodiments, the blowing structure 121 can also be directly connected to the first driving member 123; in this embodiment, the air tightness detection assembly 12 does not set the structures such as the sliding seat 127, the guide rail 124 and the sliding block 125.
[0077] In this embodiment, the first driving member 123 is a pneumatic cylinder; the cylinder body of the first driving member 123 is installed on the fixed plate 128, and the end part of the piston rod of the first driving member 123 is fixedly connected with the sliding seat 127; in operation, the first driving member 123 drives the sliding seat 127 to lift, thereby driving the blowing structure 121 to lift. In the process of lifting of the blowing structure 121, the guide rail 124 and the sliding block 125 play a guiding role, preventing the blowing structure 121 from deflecting in the lifting process.
[0078] Continuing to refer to Figure 1 , the air tightness detection assembly 12 further comprises a protective plate 129, the protective plate 129 is in U-shaped structure, the open end of the protective plate 129 is connected to the sliding seat 127, a protective cavity is formed between the protective plate 129 and the sliding seat 127, and part of the blowing structure 121 is arranged in the protective cavity. The protective plate 129 can protect the blowing structure 121 and improve the overall appearance of the mechanism.
[0079] Referring to Figure 3 , the detection carrier 11 further comprises a rubber pad 112 and a rubber pad fixing block 113 for fixing the rubber pad 112; the rubber pad 112 is in ring-shaped structure, and the inner ring surface of the rubber pad 112 extends into the sealing cavity 111.
[0080] Specifically, the detection carrier 11 comprises a carrier body, a sealed cavity 111 is arranged on the carrier body; a rubber pad fixing block 113 is detachably connected to the carrier body, and the rubber pad 112 is clamped between the carrier body and the rubber pad fixing block 113, so as to realize the fixation of the rubber pad 112. The rubber pad fixing block 113 and the rubber pad 112 are both annular, the lower end of the material 100 can sequentially pass through the rubber pad fixing block 113 and the rubber pad 112 and extend into the sealed cavity 111, and the inner annular surface of the rubber pad 112 is extruded and deformed and tightly fitted with the outer peripheral surface of the material 100; under the pressing of the sealing element 122, the lower end of the material 100 is fixed in the sealed cavity 111, and due to the tight fitting of the rubber pad 112 and the material 100, the opening of the lower end of the material 100 is in a sealed state.
[0081] With reference to Figure 4 and Figure 5 In the embodiment, the outer peripheral surface of the material 100 has an annular protrusion, the sealing element 122 has a plate-shaped structure, and the annular protrusion is arranged with a relief gap; during detection, the upper end of the material 100 extends into the relief gap, and the annular protrusion of the material 100 is clamped between the sealing element 122 and the detection carrier 11.
[0082] In other embodiments, the structure of the sealing element 122 can be adaptively adjusted according to the structure of the material 100, so as to be able to tightly fix the material 100 on the detection carrier 11.
[0083] With reference to Figure 5 and Figure 6 The blowing structure 121 comprises a blowing head 1211 and a blowing rod 1212, the blowing head 1211 is arranged at the end of the blowing rod 1212 close to the detection carrier 11, and the blowing head 1211 is used for abutting with the joint 101 above the material 100. The cross-sectional area of the blowing head 1211 has a decreasing trend along the direction close to the material 100, so as to form a tapered structure at the lower end of the blowing head 1211, which is beneficial to the smooth insertion of the blowing head 1211 into the joint 101.
[0084] With reference to Figure 6, the blowing structure 121 further comprises an elastic member 1213 sleeved on the blowing rod 1212; the blowing rod 1212 is slidingly arranged on a sliding seat 127, the sliding seat 127 is provided with an abutting structure, and two ends of the elastic member 1213 are respectively abutted against the abutting structure and a shaft shoulder of the blowing rod 1212. Specifically, the blowing rod 1212 penetrates through the abutting structure and is slidingly arranged with the abutting structure; the elastic member 1213 can be a compression spring or a spring pad, the upper end of the elastic member 1213 is abutted against the abutting structure on the sliding seat 127, and the lower end of the elastic member 1213 is abutted against the shaft shoulder of the blowing rod 1212, so that the blowing rod 1212 can slide up and down relative to the sliding seat 127. The elastic member 1213 can play a buffering role in the abutting process of the blowing structure 121 and the material 100, so as to avoid the blowing head 1211 from impacting the material 100, and enable the blowing head 1211 and the material 100 to abut smoothly.
[0085] With reference to the foregoing Figure 2 , the blowing structure 121 further comprises a guide sleeve 1214 and an eighth driving member 1215, wherein:
[0086] The guide sleeve 1214 is arranged on the sliding seat 127; the upper end of the blowing rod 1212 is inserted into the guide sleeve 1214, and a helical guide groove 12141 is arranged on the side wall of the guide sleeve 1214; a guide block is arranged on the outer circumferential surface of the blowing rod 1212, and the guide block is slidingly arranged in the helical guide groove 12141.
[0087] The eighth driving member 1215 is used for driving the blowing rod 1212 to move in a direction away from or close to the detection carrier 11.
[0088] In the embodiment, the eighth driving member 1215 is specifically a pneumatic cylinder, the cylinder body of the eighth driving member 1215 is arranged on the sliding seat 127, and the piston rod end of the eighth driving member 1215 is connected to the blowing rod 1212.
[0089] In the above structure, the eighth driving member 1215 can drive the blowing rod 1212 to ascend and descend; in the process that the eighth driving member 1215 drives the blowing rod 1212 to descend, the helical guide groove 12141 and the guide block on the outer circumferential surface of the blowing rod 1212 are matched, so that the blowing rod 1212 rotates while descending, thereby causing the blowing head 1211 at the lower end of the blowing rod 1212 to rotate into the joint 101 of the material 100, and improving the reliability of the abutting of the blowing structure 121 and the material 100.
[0090] It should be noted that the above driving members can be one of a pneumatic cylinder, an oil cylinder and an electric cylinder, which is not limited herein.
[0091] Embodiment two
[0092] Another aspect of the embodiment of the present application provides an automatic detection device, which refers to the foregoing Figures 7 to 9The automatic detection device comprises a support frame 2, a transfer mechanism 3, a transfer carrier 4 and at least one airtightness detection mechanism 1 described above;
[0093] The airtightness detection mechanism 1, the transfer mechanism 3 and the transfer carrier 4 are all arranged on the support frame 2; the transfer carrier 4 is provided with at least one holding groove 41 for placing the material 100 to be detected;
[0094] The transfer mechanism 3 is used for transferring the material 100 to be detected on the transfer carrier 4 to the detection carrier 11 and transferring the material 100 after detection from the detection carrier 11 to the transfer carrier 4.
[0095] The automatic detection device provided by the present application not only has the technical effects of the airtightness detection mechanism 1 described above, but also realizes the automatic detection of one or more materials 100 through the transfer mechanism 3 and the transfer carrier 4, improves the detection efficiency of the material and reduces the labor intensity.
[0096] In the present application, the support frame 2 is provided with one or more airtightness detection mechanisms 1. When the support frame 2 is provided with multiple airtightness detection mechanisms 1, the device can simultaneously detect the airtightness of multiple materials 100, thereby further improving the detection efficiency.
[0097] In order to further reduce the cost, the sliding seats of the multiple airtightness detection mechanisms 1 are integrated, and the multiple airtightness detection mechanisms 1 share one first driving member 123.
[0098] Continuing to refer to Figures 7 to 9 The transfer mechanism 3 comprises a transfer bottom plate 32, a taking and placing assembly 33 and a transfer driving assembly 34, wherein:
[0099] The transfer bottom plate 32 is provided with at least one detection carrier 11 and at least one transition carrier 35, and the at least one transition carrier 35 and the at least one detection carrier 11 are arranged one by one in correspondence;
[0100] The taking and placing assembly 33 is used for realizing the transfer of the material 100 between the transition carrier 35 and the transfer carrier 4;
[0101] The transfer driving assembly 34 can drive the transfer bottom plate 32 to rotate, so that the positions of a corresponding group of transition carriers 35 and detection carriers 11 are exchanged.
[0102] On the basis of the above structure, the airtightness detection mechanism 1 and the taking and placing assembly 33 are respectively located on opposite sides of the transfer bottom plate 32.
[0103] The working process of the above structure is as follows: when the material 100 on the detection carrier 11 is being detected, the material 100 on the transfer carrier 4 is placed on the transition carrier 35 by the taking and placing assembly 33; when the detection of the material 100 on the detection carrier 11 is completed, the transfer driving assembly 34 drives the transfer bottom plate 32 to rotate 180°, so that the positions of the detection carrier 11 and the transition carrier 35 are exchanged; at this time, the original transition carrier 35 moves to the detection position and becomes a new detection carrier 11; then, the taking and placing assembly 33 transfers the material 100 that has been detected on the original detection carrier 11 to the transfer carrier 4; at this time, the original detection carrier 11 becomes a new transition carrier 35, ready for the next cycle. In the above structure, the automatic detection of the material is realized through the cooperation of the transfer carrier 4, the transfer bottom plate 32, the taking and placing assembly 33 and the transfer driving assembly 34; the setting of the transition carrier 35 can place the material 100 to be detected while the material 100 is being detected, realizing the flow detection work and greatly improving the detection efficiency of the device.
[0104] With reference to the above Figure 8 and Figure 9 , the taking and placing assembly 33 comprises a mounting seat 331 and at least one clamping structure 332, each clamping structure 332 is arranged on the mounting seat 331 and is used for clamping the material 100 to and from the transfer carrier 4 and the transition carrier 35.
[0105] Specifically, the taking and placing assembly 33 further comprises a fourth driving member 333 and a fifth driving member 334, wherein: the fourth driving member 333 is used for driving the mounting seat 331 to ascend and descend; the fifth driving member 334 is used for driving the mounting seat 331 to move between the transfer carrier 4 and the transfer bottom plate 32.
[0106] In the above structure, the at least one clamping structure 332 is arranged in one-to-one correspondence with the at least one containing groove 41. The mounting seat 331 and each clamping structure 332 are driven by the fourth driving member 333 and the fifth driving member 334 to move between the transfer carrier 4 and the transfer bottom plate 32, so as to move the material 100 to be detected on the transfer carrier 4 to the transfer bottom plate 32, or move the material 100 that has been detected on the transfer bottom plate 32 to the transfer carrier 4.
[0107] On the basis of the above structure, any clamping structure 332 comprises a clamping jaw and a sixth driving member for driving the clamping jaw to open or close.
[0108] With reference to the above Figure 9The automatic detection device provided in the application further comprises a top clamp assembly 36, the top clamp assembly 36 comprises two limiting blocks 362 arranged at intervals, and a limiting groove for placing the transfer carrier 4 is formed between the two limiting blocks 362; one side of the limiting groove is provided with a third driving member 361, and the output end of the third driving member 361 can extend into or move out of the limiting groove to clamp or loosen the transfer carrier 4.
[0109] In the embodiment, the third driving member 361 is specifically a pneumatic cylinder, and the piston rod end of the third driving member 361 can extend into or move out of the limiting groove. The outer side surface of the transfer carrier 4 is provided with a positioning hole, and the piston rod end of the third driving member 361 can be inserted into the positioning hole on the transfer carrier 4, thereby further preventing the transfer carrier 4 from being displaced.
[0110] When the transfer carrier 4 reaches the specified position, first, the piston rod end of the third driving member 361 penetrates through one of the limiting blocks 362 and extends into the limiting groove; then, the piston rod end of the third driving member 361 continues to extend into the limiting groove and is inserted into the positioning hole on the transfer carrier 4, thereby fixing the transfer carrier 4 between the piston rod end of the third driving member 361 and the other limiting block 362.
[0111] The number of third driving members 361 can be adjusted according to actual conditions, for example, the length of the transfer carrier 4; when the number of third driving members 361 is multiple, the multiple third driving members 361 are arranged in sequence along the length direction of the transfer carrier 4, thereby multiple-position positioning of the transfer carrier 4 can be realized, and the transfer carrier 4 can be prevented from shaking or being displaced.
[0112] Reference Figure 10 In the embodiment, the transfer driving assembly 34 comprises a gear 341, a rack 342 engaged with the gear 341, and a second driving member 343 for driving the rack 342 to move back and forth, and the gear 341 is connected with the transfer bottom plate 32. Specifically, the transfer bottom plate 32 is in a disc type structure, the gear 341 and the transfer bottom plate 32 are coaxially arranged, and the transfer bottom plate 32 is driven to rotate through the gear-rack structure. Compared with directly using a rotary power member, the driving structure of the gear-rack is more space-saving, and is also convenient for positioning the transfer bottom plate 32 and improving the rotation accuracy of the transfer bottom plate 32.
[0113] In other embodiments, the transfer driving assembly 34 comprises a second driving member 343, the second driving member 343 has a rotatable output shaft, and the output shaft of the second driving member 343 is connected to the transfer bottom plate 32. Exemplarily, the second driving member 343 can be a rotary pneumatic cylinder, or an oil cylinder, or an electric cylinder; the output shaft of the second driving member 343 can be indirectly connected to the transfer bottom plate 32 through a connecting shaft, a gear, a belt wheel or the like, or can be directly connected to the transfer bottom plate 32; the above structures can all drive the transfer bottom plate 32 to rotate through the second driving member 343.
[0114] With reference to Figure 11 The automatic detection device further comprises at least one buffer structure 31, each buffer structure 31 comprising a connecting block 311 and a buffer 312, each block 311 abutting the circumferential surface of the transfer base plate 32. The buffer 312 and the block 311 are used for limiting, which can avoid the transfer base plate 32 from rotating excessively under the action of inertia, and ensure the rotation accuracy of the transfer base plate 32.
[0115] In the embodiment, the first driving member 123, the second driving member 343, the third driving member 361, the fourth driving member 333, the fifth driving member 334 and the sixth driving member are all set as air cylinders, so as to further reduce the manufacturing cost of the device. In the device, all the components except the components in contact with the material 100 can be universal, and only the non-standard parts of the corresponding product need to be replaced, and the air pressure value is adjusted to complete the line change detection.
[0116] It should be noted that in other embodiments, the driving members described above can also be set as electric cylinders or oil cylinders, which are not limited here.
[0117] Finally, it should be noted that: the above embodiments are only used to illustrate the technical solutions of the present application, and not to limit them; although the present application has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that: it can still modify the technical solutions recorded in the foregoing embodiments, or make equivalent replacement for part or all of the technical features; and these modifications or replacements do not make the essence of the corresponding technical solutions deviate from the scope of the technical solutions of the embodiments of the present application.
Claims
1. An airtightness detecting mechanism characterized by comprising: The utility model relates to a kind of air-tightness detection mechanisms, including detection carrier (11) for carrying material (100);Sealing cavity (111) is provided on the detection carrier (11), and the lower end of the material (100) is inserted into the sealing cavity (111);Air-tightness detection component (12) includes air blowing structure (121) and sealing element (122);The air blowing structure (121) and the sealing element (122) are both arranged above the detection carrier (11);The air blowing structure (121) is used to blow air to the inside of the material (100);The sealing element (122) can be moved in the direction close to the detection carrier (11), to press the material (100) on the detection carrier (11), so that the sealing cavity (111) seals the lower end of the material (100);The sealing element (122) is in the form of a plate and has a relief notch formed thereon;During detection, the upper end of the material (100) is inserted into the relief notch, and the material (100) is clamped between the sealing element (122) and the detection carrier (11). The air blowing structure (121) includes an air blowing head (1211) and an air blowing rod (1212), the air blowing head (1211) is arranged at the end of the air blowing rod (1212) close to the detection carrier (11), and the air blowing head (1211) is used to butt joint with the connector (101) above the material (100). The air-tightness detection component (12) further includes a sliding seat (127) and a fixed plate (128), the air blowing structure (121) is arranged on the sliding seat (127), and the sliding seat (127) is slidably connected with the fixed plate (128). The air blowing structure (121) further includes an elastic element (1213), the elastic element (1213) is sleeved on the air blowing rod (1212), the air blowing rod (1212) is slidably arranged on the sliding seat (127), the sliding seat (127) is provided with an abutting structure, and the two ends of the elastic element (1213) are respectively abutted on the abutting structure and the shaft shoulder of the air blowing rod (1212).
2. The airtightness detection mechanism according to claim 1, characterized by, The air blowing structure (121) further includes a guide sleeve (1214), the guide sleeve (1214) is arranged on the sliding seat (127), the upper end of the air blowing rod (1212) is inserted into the guide sleeve (1214), the sidewall of the guide sleeve (1214) is provided with a spiral guide groove (12141), the outer circumferential surface of the air blowing rod (1212) is provided with a guide block, and the guide block is slidably arranged in the spiral guide groove (12141).
3. The airtightness detection mechanism according to claim 2, characterized by, The utility model relates to a kind of air-tightness detection mechanisms, including support frame (2), transfer mechanism (3), transfer carrier (4) and at least one air-tightness detection mechanism as claimed in any one of claims 1 to 4; The air-tightness detection mechanism, the transfer mechanism (3) and the transfer carrier (4) are all arranged on the support frame (2), and the transfer carrier (4) is provided with at least one holding groove (41) for placing material (100).
4. The airtightness detection mechanism according to claim 3, characterized by, 5. An automatic detection device, characterized in that, The transfer mechanism (3) is used for transferring the material (100) to be detected on the transfer carrier (4) to the detection carrier (11), or transferring the detected material (100) from the detection carrier (11) to the transfer carrier (4).
6. The automatic detection device according to claim 5, characterized in that The transfer mechanism (3) comprises a transfer base plate (32), a taking and placing assembly (33) and a transfer driving assembly (34), wherein: At least one detection carrier (11) and at least one transition carrier (35) are arranged on the transfer base plate (32), and at least one transition carrier (35) and at least one detection carrier (11) are arranged one by one in correspondence; The taking and placing assembly (33) is used for realizing the transfer of the material (100) between the transition carrier (35) and the transfer carrier (4); The transfer driving assembly (34) can drive the transfer base plate (32) to rotate, so as to interchange the positions of a corresponding group of transition carriers (35) and detection carriers (11).
7. The automatic detection device according to claim 6, characterized in that The transfer driving assembly (34) comprises a gear (341), a rack (342) engaged with the gear (341) and a second driving member (343) driving the rack (342) to move back and forth, and the gear (341) is connected with the transfer base plate (32); or The transfer driving assembly (34) comprises a second driving member (343), and the second driving member (343) has a rotatable output shaft, and the output shaft of the second driving member (343) is connected with the transfer base plate (32).
8. The automatic detection device of claim 5, wherein, Further comprising a top clamp assembly (36), the top clamp assembly (36) comprises two limiting blocks (362) arranged at intervals, and a limiting groove for placing the transfer carrier (4) is formed between the two limiting blocks (362); one side of the limiting groove is provided with a third driving member (361), and an output end of the third driving member (361) can extend into or out of the limiting groove, so as to clamp or release the transfer carrier (4).
9. The automatic detection device of claim 6, wherein, The taking and placing assembly (33) comprises a mounting seat (331) and at least one clamping structure (332), each clamping structure (332) is arranged on the mounting seat (331) and is used for clamping the material (100) to and from the transfer carrier (4) and the transition carrier (35).
10. The automatic detection device of claim 6, wherein, The transfer mechanism (3) further comprises at least one buffer structure (31), and each buffer structure (31) abuts against the peripheral surface of the transfer base plate (32).