Ore sample crushing, mixing and separating integrated device

By designing an integrated device for crushing, mixing and separating mineral samples, the problems of large equipment space occupation and low crushing efficiency in the existing technology are solved, efficient crushing and high-precision sampling are achieved, and the experimental effect and efficiency are improved.

CN223461328UActive Publication Date: 2025-10-21NORTHWEST RES INST OF MINING & METALLURGY INST
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Patent Information

Application Number
CN202422382273.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-29
Publication Date
2025-10-21
Estimated Expiration
2034-09-29

AI Technical Summary

Technical Problem

The existing methods for ore sample separation have the problems of complex manual operation, large space occupation, low crushing efficiency, and difficulty in meeting the requirements of high-precision and efficient sampling.

Method used

A device for crushing, mixing and separating mineral samples was designed, which includes a bracket, a silo, a feed hopper, primary and secondary crushing roller groups, a mixing box, an agitator and a screen. Through the rational arrangement of the equipment, efficient crushing and sampling can be achieved. The detachable crushing teeth and the card-mounted slot structure are used to improve the crushing efficiency. The agitator and screen are used for mixing and filtering the materials.

Benefits of technology

The equipment is compact, occupies little space, has high crushing efficiency, meets the requirements of high-precision and efficient sampling, and improves experimental results and efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an ore sample crushing, mixing and separating integrated device which comprises a support, a stock bin is erected on the support, a feeding hopper is arranged on the upper portion of the stock bin, a first-stage crushing roller set is installed in the stock bin under the feeding hopper, and second-stage crushing roller sets are installed in second-stage crushing cavities under the first-stage crushing roller set respectively. A mixing box is arranged below the mixing box feed port, a screen is arranged in the middle of the mixing box, a conical sample separation disc is arranged in the mixing box below the screen, sample separation discharge holes are distributed in the periphery of the conical sample separation disc, a moving seat is arranged below the sample separation discharge holes, and material receiving frames corresponding to the sample separation discharge holes one by one are clamped on the moving seat. The stock bin is reasonably arranged, the appearance of the device is small, the occupied space of the device is saved, the requirement for the placing position is not high, and the device is convenient to use; crushing can be realized more quickly and efficiently, and the crushing efficiency is high; and the sampling requirements of higher precision and high efficiency can be met.
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Description

TECHNICAL FIELD

[0001] The utility model relates to mineral processing sample processing equipment technical field, specifically a mineral sample crushing mixed sample separation integrated device. BACKGROUND

[0002] In the mineral processing operation, whether in scientific research or production experiment, the original sample needs to be crushed and divided into single samples before the research. The preparation of these samples not only meets the requirements of test work on test granularity and weight, but also represents the whole original sample in terms of material composition and physical and chemical properties. The conventional sample separation method for mineral processing test is generally using the heap cone ring cutting method for large amount of ore, and using the halving method or point taking method for small amount of ore.

[0003] The previous sample separation method is manual operation, which has complex sample separation procedure, and the crushed minerals are scattered in different places, causing pollution of the working space. In addition, the irregular flying of the minerals during the crushing process can cause harm to the operator. Moreover, the content and uniformity of the mineral material are not easy to control, which brings many inconveniences to the actual experimental requirements and actual operation, and affects the experimental effect and efficiency.

[0004] Therefore, the patent CN 219121829 U discloses a mineral sample automatic crushing, mixing and sample separation device, which comprises a crushing device, a mixing device and a sample separation device. The crushing device comprises a crushing bin A and a crushing bin B, and the bottom of each crushing bin is fixedly connected with a support. A crushing motor A and a crushing motor B are installed on the side of the bottom of each crushing bin, respectively. An A sample outlet and a B sample outlet are formed on the side close to each crushing motor, and a transmission wheel A and a transmission wheel B are arranged at the bottom center of each outlet. An A transmission belt and a B transmission belt are connected with the outside of each transmission wheel. The mixing device comprises a mixing motor, and the output end of the mixing motor is connected with a mixing stirrer. The mineral sample automatic crushing, mixing and sample separation device can easily control the uniformity of the mineral sample, which brings many conveniences to the actual experimental requirements and actual operation, and greatly improves the experimental effect and efficiency.

[0005] Although the above structure can solve the drawbacks of manual operation, it occupies a large space, and the crushing bin adopts a simple structure. The crushing head at the output end of the motor crushes the ore, which has low crushing efficiency, resulting in long crushing time and affecting the sample separation efficiency. It cannot meet the requirements of high precision and high efficiency sampling. UTILITY MODEL CONTENTS

[0006] The utility model aims at overcoming the defects and deficiencies of the prior art, and provides a mineral sample crushing, mixing and sample separation integrated device, which solves the various problems in the prior art.

[0007] To achieve the above object, the utility model provides the following technical scheme:

[0008] A kind of ore sample crushing mixing sample separation integrated device, including support, the support is equipped with bunker, the upper portion of the bunker is equipped with feed hopper, feed hopper directly below the bunker is equipped with primary crushing roller group, the bunker below primary crushing roller group is equipped with baffle, the baffle is divided into two parallelly arranged conical guide chambers below the bunker, the conical guide chamber below is equipped with secondary crushing chamber, secondary crushing chamber is equipped with secondary crushing roller group respectively, the bottom of secondary crushing chamber is equipped with mixing box feed port, the mixing box feed port is equipped with mixing box below, the middle part of the mixing box is equipped with screen, the mixing box above screen is equipped with stirrer, the mixing box below screen is equipped with conical sample separation disc, the periphery of the conical sample separation disc is distributed with sample separation discharge hole, the sample separation discharge hole is equipped with moving seat below, the moving seat is equipped with with sample separation discharge hole one-to-one corresponding receiving frame.

[0009] The primary crushing roller group includes two corresponding roller bodies, the roller bodies are equipped with detachable crushing teeth arranged at intervals.

[0010] The roller body is distributed with mounting holes for mounting the crushing teeth, the mounting holes are stepped holes, the crushing teeth are conical, the root of the crushing teeth is equipped with a threaded segment that is screwed with the small hole segment of the mounting hole, and the lower end of the crushing teeth is fitted into the large hole of the mounting hole.

[0011] The secondary crushing roller includes a roller body, the roller body is equipped with axially arranged clamping grooves, the clamping grooves are sequentially equipped with crushing knives arranged at intervals, the adjacent crushing knives are separated by a spacer, and the ends of the roller body are equipped with fixed end plates.

[0012] The stirrer includes a stirring shaft, the stirring shaft is equipped with stirring blades, the stirring blades include a fixed sleeve, the fixed sleeve is equipped with outwardly increasing pointed conical stirring blades in the circumferential direction, the pointed conical stirring blades include a triangular bottom plate, and one side of the triangular bottom plate is equipped with a triangular side plate arranged perpendicularly to the triangular bottom plate.

[0013] The mixing box is equipped with arc-shaped bosses arranged at intervals in the circumferential direction of the bottom end, and the screen is equipped with notches corresponding to the arc-shaped bosses in the circumferential direction.

[0014] Compared with the prior art, the utility model has the following beneficial effects:

[0015] The utility model discloses a reasonable arrangement is made to the stock bin, makes the feed hopper, primary crushing roller group, secondary crushing roller group present vertical space distribution, filters, mixes and divides a sample as an organic whole simultaneously, on one hand, the equipment appearance is relatively small, saves the occupied space of equipment, and the requirement of placing position is not high, and the use of equipment is convenient, the equipment appearance is relatively small, saves the occupied space of equipment, and the requirement of placing position is not high, and the use of equipment is convenient, the equipment appearance is relatively small, saves the occupied space of equipment, and the requirement of placing position is not high, and the use of equipment is convenient,

[0016] On the other hand, the design of primary crushing roller group and secondary crushing roller group can realize crushing more quickly and efficiently, and the crushing efficiency is high.

[0017] The crushed material is stirred and scattered by the stirrer in the mixing box, is divided into samples, is filtered through the screen, and is discharged from the sample dividing discharge hole at the bottom of the mixing box to meet the sampling requirements of higher precision and efficiency. BRIEF DESCRIPTION OF DRAWINGS

[0018] Figure 1 It is the structural schematic diagram of the utility model;

[0019] Figure 2 It is the sectional view of primary crushing roller group;

[0020] Figure 3 It is the front view of secondary crushing roller group;

[0021] Figure 4 It is the sectional view of mixing box;

[0022] Figure 5 It is the structural schematic diagram of screen.

[0023] Reference signs:

[0024] 1, support, 2, stock bin, 3, secondary crushing roller, 31, roller body two, 33, crushing knife, 34, spacer sleeve, 4, mixing box feed inlet, 5, mixing box, 51, arc boss, 52, notch, 6, mixing motor, 7, stirrer, 71, stirring shaft, 72, fixed sleeve, 73, sharp conical stirring blade, 8, screen, 9, conical sample dividing disc, 10, sample dividing discharge hole, 11, receiving frame, 12, moving roller, 13, feed hopper, 14, primary crushing roller group, 141, roller body one, 142, crushing lugs, 143, mounting hole, 15, partition, 16, conical material guiding cavity, 17, secondary crushing chamber, DETAILED DESCRIPTION

[0025] The technical scheme in the embodiments of the utility model will be described clearly and completely below in combination with the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the utility model.

[0026] Referring to the drawings Figures 1-5 ;

[0027] A kind of ore sample crushing mixing sample integrated device, including support 1, support 1 is equipped with bunker 2, the upper portion of bunker 2 is equipped with feed hopper 13, feed hopper 13 is directly below the bunker installation has first-stage crushing roller group 14, first-stage crushing roller group 14 below the bunker is equipped with baffle 15, baffle 15 is divided into two parallelly arranged conical guide chambers 16 with lower bunker 2, conical guide chamber 16 below two-stage crushing chamber 17, two-stage crushing chamber 17 is respectively installed with two-stage crushing roller group 3, the bottom of two-stage crushing chamber 17 is provided with mixing box feed port 4, the below of mixing box feed port is provided with mixing box 5, the middle part of mixing box 5 is equipped with screen 8, the above of screen 8 is installed with agitator 7 in mixing box 5, the below of screen 8 is equipped with conical sample splitter 9 in mixing box 5, conical sample splitter 9 is distributed with sample discharge hole 10 around, the below of sample discharge hole 10 is provided with moving seat, moving seat is clamped with the receiving frame 11 corresponding to sample discharge hole, the bottom of moving seat four corners is provided with gyro wheel 12.

[0028] Further, first-stage crushing roller group 14 includes two corresponding roller bodies one 141, and the detachable crushing teeth 142 are arranged at intervals on the roller body 141. The crushing teeth can effectively coarsely crush the ore, and the structure of the detachable crushing teeth allows for partial replacement as needed, saving use costs and achieving higher crushing efficiency. The roller body 141 is distributed with mounting holes 143 for mounting the crushing teeth, and the mounting holes 143 are stepped holes. The crushing teeth 142 are conical, and the root of the crushing teeth 142 is provided with a threaded segment that is screwed with the small hole segment of the mounting hole. The lower end of the crushing teeth 142 is fitted into the large hole of the mounting hole 143. Through the structure of the crushing teeth, the crushing of the ore can be better achieved. However, during the long-term crushing process, a large amount of impact force will be generated, which will damage the crushing teeth. The screwing method facilitates quick assembly and disassembly during the installation and disassembly process.

[0029] Further, the second-stage crushing roller 3 includes a roller body two 31, and the roller body two 31 is provided with axially arranged clamping grooves. The clamping grooves are sequentially clamped with the crushing blades 33 arranged at intervals. The adjacent crushing blades 33 are separated by a spacer 34. The two ends of the roller body two 31 are provided with fixed end plates. The clamping groove structure is used to clamp the crushing blades, making the installation more stable. The spacer structure allows for good fixing performance between the crushing blades. On the other hand, the distance between the crushing blades can be easily increased or decreased according to the crushing requirements. Only the position of the crushing blade needs to be moved, and then the spacer needs to be replaced or the distance between the spacers needs to be increased or decreased.

[0030] Further, the stirrer 7 comprises a stirring shaft 71 driven by the mixing motor 6 above, and the stirring shaft 71 is provided with stirring blades, which comprise a fixing sleeve 72, and the fixing sleeve 72 is provided with outwardly increasing pointed stirring blades 73 in the circumferential direction, and the pointed stirring blades 73 comprise a triangular bottom plate, and one side of the triangular bottom plate is provided with a triangular side plate arranged perpendicularly to the triangular bottom plate. The structure of the stirring blades reduces the resistance in the middle during stirring, and the edges are beneficial to fully stir and facilitate discharging. The bottom end of the mixing box 5 is provided with arc-shaped bosses 51 arranged at intervals in the circumferential direction, and the circumferential direction of the screen 8 is provided with notches 52 arranged correspondingly to the arc-shaped bosses 51. The arc-shaped bosses support the periphery of the screen, and the notches of the screen are convenient to cooperate with the arc-shaped bosses for installation. When the installation is completed, the screen is dislocated with the arc-shaped bosses, so that the screen is located on the arc-shaped bosses in the mixing box and is well supported and fixed, and is convenient to replace. When the screen needs to be replaced, the screen can be directly taken down by corresponding the notches of the screen to the arc-shaped bosses.

[0031] During work, the material can be manually added to the bin, the crushing motor is started, the primary crushing roller group starts to perform primary coarse crushing on the material entering the bin, and after crushing, the material enters the secondary crushing chamber and is further crushed by the secondary crushing roller group, so that the material can meet the crushing specification requirements. The primary crushing and the secondary crushing are synchronized, the crushing efficiency is improved, the quality of the discharged sample is ensured, and the crushed ore enters the mixing box for discharging. After being stirred and mixed in the mixing box, the material reaches the conical sample dividing disc through the particle size screen, the conical sample dividing disc divides the ore sample into several parts and then the sample enters the sample receiving bin through the sample dividing hole. During the whole process, the primary crushing roller group and the secondary crushing roller group are synchronized for crushing, so that the crushing can be realized more quickly and efficiently, and the crushing efficiency is high.

[0032] The crushed material is stirred and scattered by the stirrer in the mixing box, is divided into samples, is filtered by the screen, and is discharged from the sample dividing discharge hole at the bottom of the mixing box, so that the sampling requirements of higher precision and higher efficiency can be met.

[0033] Although the present specification is described in terms of embodiments, each embodiment does not necessarily contain only one independent technical solution, and the description of the specification is only for the sake of clarity. Those skilled in the art should consider the specification as a whole, and the technical solutions in each embodiment can be appropriately combined to form other embodiments that can be understood by those skilled in the art.

[0034] Therefore, the above description is only a preferred embodiment of the present application, and is not intended to limit the scope of the present application; that is, various equivalent transformations made within the scope of the claims of the present application are within the protection scope of the claims of the present application.

Claims

1. A device for crushing, mixing and dividing ore sample, comprising a support (1), a bin (2) is arranged on the support (1), an upper portion of the bin (2) is provided with a feeding hopper (13), characterized in that: The hopper (13) is installed in the bin below the first crushing roller group (14), the bin below the first crushing roller group (14) is provided with a partition (15), the partition (15) divides the lower bin (2) into two parallel cone-shaped guide cavities (16), the cone-shaped guide cavities (16) are provided with a secondary crushing chamber (17) below, the secondary crushing chamber (17) is provided with a secondary crushing roller group (3) respectively, the bottom of the secondary crushing chamber (17) is provided with a mixing box feed port, the mixing box feed port is provided with a mixing box (5) below, the mixing box (5) is provided with a screen (8) in the middle, the mixing box (5) above the screen (8) is provided with a stirrer (7), the mixing box (5) below the screen (8) is provided with a conical sample distribution disc (9), the conical sample distribution disc (9) is provided with a sample distribution hole (10) around, the sample distribution hole (10) is provided with a moving seat below, the moving seat is provided with a sample distribution frame (11) corresponding to the sample distribution hole.

2. The ore sample crushing, mixing and dividing integrated device according to claim 1, characterized in that: The first crushing roller group (14) comprises two corresponding roller bodies (141), the roller bodies (141) are provided with detachable crushing teeth (142) arranged at intervals.

3. The ore sample crushing, mixing and dividing integrated device according to claim 2, characterized in that: The roller bodies (141) are provided with mounting holes (143) for mounting the crushing teeth, the mounting holes (143) are stepped holes, the crushing teeth (142) are conical, the crushing teeth (142) are provided with a threaded segment at the root, which is screwed with the small hole segment of the mounting hole, and the lower end of the crushing tooth (142) is embedded in the large hole of the mounting hole (143).

4. The device according to claim 1, characterized in that: The secondary crushing roller group (3) comprises a roller body (31), the roller body (31) is provided with a plurality of axially arranged clamping grooves, the clamping grooves are provided with a plurality of crushing knives (33) arranged at intervals, the adjacent crushing knives (33) are separated by a spacer (34), and the two ends of the roller body (31) are provided with fixed end plates.

5. The ore sample crushing, mixing and dividing integrated device according to claim 1, characterized in that: The stirrer (7) comprises a stirring shaft (71), the stirring shaft (71) is provided with stirring blades, the stirring blades comprise a fixed sleeve (72), the fixed sleeve (72) is provided with outwardly increasing pointed conical stirring blades (73) in the circumferential direction, the pointed conical stirring blades (73) comprise a triangular bottom plate, and one side of the triangular bottom plate is provided with a triangular side plate arranged perpendicularly to the triangular bottom plate.

6. The ore sample crushing, mixing and dividing integrated device according to claim 1, characterized in that: The mixing box (5) is provided with arc-shaped bosses (51) arranged at intervals in the circumferential direction of the bottom end, and the screen (8) is provided with notches (52) corresponding to the arc-shaped bosses (51) in the circumferential direction.