Sole detection device based on visual system

The vision-based sole inspection device solves the problem of low efficiency in manual inspection of cloth shoe soles, achieving efficient and accurate automated inspection.

CN223461478UActive Publication Date: 2025-10-21BEIJING NEILIANSHENG SHOES IND CO LTD
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Patent Information

Application Number
CN202422625635.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-29
Publication Date
2025-10-21
Estimated Expiration
2034-10-29

AI Technical Summary

Technical Problem

Existing cloth shoe sole quality inspection mainly relies on manual methods, resulting in low inspection efficiency and prone to subjective judgment errors, which increases production costs.

Method used

A sole inspection device based on a vision system is used, including a conveyor belt, a vision component, a guide structure and a controller. The guide structure adjusts the sole posture, the vision component photographs and analyzes the sole quality, and the controller judges the inspection results.

Benefits of technology

It improves the efficiency and accuracy of shoe sole testing, reduces manual intervention, and lowers testing costs.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN223461478U_ABST
    Figure CN223461478U_ABST
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Abstract

The utility model relates to the technical field of detection setting, and provides a shoe sole detection device based on a visual system, which comprises a workbench, the conveying belt is arranged on the workbench; the visual assembly is arranged on the workbench and provided with a camera, and the scanning end of the camera faces the upper surface of the conveying belt; the guide structure is arranged on the workbench and used for guiding the shoe soles on the conveying belt; the controller is arranged on the workbench and is electrically connected with the conveying belt and the camera; wherein a guide structure and a visual assembly are sequentially arranged in the moving direction of the shoe sole on the conveying belt. According to the technical scheme, the problem that the production efficiency of shoes is low due to manual quality detection of existing soles is solved.
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Description

TECHNICAL FIELD

[0001] The utility model relates to detection setting technical field, specifically, relate to a sole detection device based on visual system. BACKGROUND

[0002] Cloth shoes are shoes made of cloth. Cloth shoes are loved by people because of their comfort, breathability and sweat absorption, and have become an indispensable part of daily life.

[0003] Cloth shoes are usually divided into two parts: uppers and soles. In order to improve the comfort of cloth shoes, the sole can adopt a multi-layered form. In the process of sewing the upper to the sole, the quality of the sole needs to be detected first. The detection items usually include needle count, stitch density, stitch uniformity and shoe size. The existing detection method is to detect by artificial means. Once the detection time is relatively long, this detection method is prone to subjective judgment errors, thereby increasing the production cost of enterprises and reducing the detection efficiency.

[0004] Therefore, a new detection device is needed. UTILITY MODEL CONTENT

[0005] The utility model provides a sole detection device based on visual system, solve the problem that the existing sole because manual quality detection leads to low shoe production efficiency.

[0006] The technical scheme of the utility model is as follows: a sole detection device based on visual system, comprising:

[0007] A workbench;

[0008] A conveyor belt is arranged on the workbench;

[0009] A vision component is arranged on the workbench and has a camera, and the scanning end of the camera faces the upper surface of the conveyor belt;

[0010] A guide structure is arranged on the workbench and is used to guide the sole on the conveyor belt;

[0011] A controller is arranged on the workbench and is electrically connected to the conveyor belt and the camera;

[0012] Wherein, along the movement direction of the sole on the conveyor belt, the guide structure and the vision component are arranged in sequence.

[0013] As a further technical scheme, the guide structure comprises:

[0014] A base is arranged on the workbench;

[0015] A layer plate is arranged on the base and has a gap between its lower surface and the upper surface of the conveying belt.

[0016] A guide plate is rotatably arranged on the base, and the two guide plates are arranged in the form of a bell mouth.

[0017] A locking member is used to lock the guide plate after rotation.

[0018] As a further technical solution, the guide structure further comprises a guide column arranged on the base, the axis of the guide column is arranged in the vertical direction, and the end of the guide plate is provided with a guide hole, and the guide column is arranged in the guide hole.

[0019] As a further technical solution, the outer surface of the guide column is provided with threads, the locking member is a lock nut, and the two lock nuts are arranged in a plane symmetrically with respect to the center of the guide hole.

[0020] As a further technical solution, the guide structure further comprises:

[0021] An adjusting column is arranged on the base, and the axis of the adjusting column is arranged in the vertical direction, and the outer surface of the adjusting column is provided with threads.

[0022] An adjusting nut is arranged outside the adjusting column.

[0023] The end of the layer plate is provided with a through hole, the layer plate is arranged outside the adjusting column through the through hole, and the upper surface of the adjusting nut contacts the lower surface of the layer plate.

[0024] As a further technical solution, the visual assembly further comprises a bracket arranged on the workbench, and the camera is arranged on the bracket.

[0025] As a further technical solution, the visual assembly further comprises a mounting plate provided with a mounting hole, the camera is connected to the mounting plate, the bracket is provided with a long hole, and the position of the camera is adjusted through the mounting hole and the long hole.

[0026] As a further technical solution, it further comprises a code spraying assembly arranged on the workbench, and the code spraying assembly has a nozzle, and the nozzle faces the conveying belt.

[0027] The working principle and beneficial effects of the utility model are as follows: the sole detection device based on a visual system comprises a workbench, a conveying belt, a visual assembly, a guide structure and a controller. The conveying belt, the visual assembly and the guide structure are all arranged on the workbench, the conveying belt is used for conveying soles, the guide structure and the visual assembly are sequentially arranged along the conveying direction of the soles, the visual assembly and the conveying belt are both electrically connected with the controller, and the guide structure is used for guiding the soles on the conveying belt, that is, correcting the posture, so as to facilitate more convenient viewing of the soles. When the whole device is started, the soles are placed on the conveying belt. Since there are many posture styles of the soles, when the soles pass through the guide mechanism, the soles will have a consistent posture. This posture is beneficial to improving the detection efficiency of the visual assembly. The visual assembly photographs the soles, the photographed pictures are transmitted to the controller, the quality of the soles is detected in the controller according to the standard soles, and the detection result is given by the controller. This detection method not only has high detection efficiency, but also ensures high detection degree. BRIEF DESCRIPTION OF DRAWINGS

[0028] The utility model will be further explained in detail in combination with the drawings and specific embodiments.

[0029] Figure 1 The structure schematic view of the whole sole detection device provided by the utility model is shown in the figure.

[0030] Figure 2 The structure schematic view of the visual assembly provided by the utility model is shown in the figure.

[0031] Figure 3 The structure schematic view of the guide structure provided by the utility model is shown in the figure.

[0032] In the figure: 1, workbench; 2, conveying belt; 3, visual assembly; 4, guide structure; 5, code spraying assembly;

[0033] 31, camera; 32, support; 33, mounting plate;

[0034] 41, base; 42, layer removing plate; 43, guide plate; 44, guide column; 45, lock nut; 46, adjusting column; 47, adjusting nut. SPECIFIC EMBODIMENT

[0035] The technical scheme in the embodiments of the utility model will be clearly and completely described in combination with the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by the ordinary skilled in the art without creative labor are involved in the protection scope of the utility model.

[0036] For example, Figures 1-3As shown, the embodiment proposes a sole detection device based on a visual system, comprising:

[0037] a workbench 1;

[0038] a conveyor belt 2 arranged on the workbench 1;

[0039] a visual assembly 3 arranged on the workbench 1 and having a camera 31, the scanning end of the camera 31 facing the upper surface of the conveyor belt 2;

[0040] a guide structure 4 arranged on the workbench 1 and used for guiding the sole on the conveyor belt 2;

[0041] a controller arranged on the workbench 1 and electrically connected with the conveyor belt 2 and the camera 31;

[0042] wherein the guide structure 4 and the visual assembly 3 are arranged in sequence along the movement direction of the sole on the conveyor belt 2.

[0043] In the embodiment, the sole detection device based on the visual system comprises the workbench 1, the conveyor belt 2, the visual assembly 3, the guide structure 4 and the controller. The conveyor belt 2, the visual assembly 3 and the guide structure 4 are all arranged on the workbench 1. The conveyor belt 2 is used for conveying the sole. The guide structure 4 and the visual assembly 3 are arranged in sequence along the conveying direction of the sole. The visual assembly 3 and the conveyor belt 2 are both electrically connected with the controller. The guide structure 4 is used for guiding the sole on the conveyor belt 2, i.e. correcting the posture, so as to facilitate the more convenient viewing of the sole. When the whole device is started, the sole is placed on the conveyor belt 2. Since the placing postures of the sole are various, when the sole passes through the guide structure, the postures are consistent. This form is conducive to improving the detection efficiency of the visual assembly 3. The visual assembly 3 takes a picture of the sole. The picture is transmitted to the controller. The quality of the sole is detected in the controller according to the standard sole. The detection result is given by the controller. This detection method not only has high detection efficiency, but also ensures high detection degree.

[0044] Before the detection process, the picture of the standard sole is transmitted to the controller. The number of needles, the density of needle, the uniformity of needle and the size of shoe are set in the recognition algorithm. The sole to be detected is detected by setting a reasonable range. Once a certain value exceeds the set range, the controller gives an alarm.

[0045] Further, as shown in Figure 1 and Figure 3 the embodiment proposes that the guide structure 4 comprises:

[0046] a base 41 arranged on the workbench 1;

[0047] In addition to the layer plate 42, a gap is left between the lower surface of the base 41 and the upper surface of the conveying belt 2;

[0048] The guide plate 43 is rotatably arranged on the base 41, and the guide plate 43 is in the form of a horn.

[0049] The locking member is used to lock the guide plate 43 after rotation.

[0050] In this embodiment, the guide structure 4 includes the base 41, the layer plate 42, the guide plate 43, and the locking member. The base 41 is arranged on the workbench 1, the layer plate 42 is arranged on the base 41, and a gap is left between the lower surface of the layer plate 42 and the upper surface of the conveying belt 2. The single-layer shoe sole can pass through the gap, that is, the gap is used to separate the stacked shoe soles to avoid the stacked state of the shoe soles to be detected by the vision system. The guide plate 43 is rotatably arranged on the base 41, and the guide plate 43 is in the form of a horn. The two guide plates 43 can be freely rotated, and the two guide plates 43 are in the form of a horn. This is conducive to adjusting the posture and position of the shoe sole, facilitating the arrangement of the camera 31, reducing the sampling range of the camera 31, and improving the accuracy of the photographed photo. The locking member is arranged between the guide plate 43 and the base 41, and is used to lock the guide plate 43. When the guide plate 43 is rotated to the appropriate angle, the posture of the guide plate 43 can be kept unchanged by the locking member, so as to avoid the size of the horn changing constantly in the normal working state.

[0051] Further, as shown in Figure 1 and Figure 3 The guide structure 4 further includes a guide column 44. The guide column 44 is arranged on the base 41, the axis of the guide column 44 is arranged in the vertical direction, the end of the guide plate 43 is provided with a guide hole, and the guide column 44 is arranged in the guide hole.

[0052] In this embodiment, in order to make the rotation control of the guide plate 43 more convenient, the guide structure 4 further includes a guide column 44. The guide column 44 is arranged on the base 41, the axis of the guide column 44 is arranged in the vertical direction, that is, the axis of the guide column 44 is perpendicular to the surface of the workbench 1. The end of the guide plate 43 is provided with a guide hole, and the guide column 44 is arranged in the guide hole. The guide plate 43 is rotated relative to the base 41 by means of the guide hole and the guide column 44. The locking member is arranged between the guide column 44 and the guide plate 43, and is used to lock the guide plate 43 on the guide column 44.

[0053] Further, as shown in Figure 3As shown, the outer surface of the guide column 44 is provided with threads, and the locking member is a lock nut 45. Two lock nuts 45 are sleeved on the guide column 44 and are symmetrically arranged with respect to the center of the guide hole.

[0054] In this embodiment, in order to simplify the equipment and operation, the outer surface of the guide column 44 is provided with threads, and the locking member is a lock nut 45. Two lock nuts 45 are sleeved on the guide column 44, and the end of the guide plate 43 is located between the two lock nuts 45. By arranging two lock nuts 45, the height of the guide plate 43 with respect to the conveying belt 2 can be adjusted, and the locked state between the guide plate 43 and the guide column 44 can be achieved.

[0055] Further, as shown in the drawings, Figure 3 The guide structure 4 further comprises:

[0056] An adjusting column 46 is arranged on the base 41, and the axis of the adjusting column 46 is vertically arranged in the vertical direction. The outer surface of the adjusting column 46 is provided with threads.

[0057] An adjusting nut 47 is sleeved on the outside of the adjusting column 46.

[0058] Among them, the end of the layer plate 42 is provided with a through hole, and the layer plate 42 is sleeved on the outside of the adjusting column 46 through the through hole. The upper surface of the adjusting nut 47 contacts the lower surface of the layer plate 42.

[0059] In this embodiment, since the thicknesses of different types of soles are inconsistent, in order to improve the applicability of the entire device, the guide structure 4 further comprises an adjusting column 46 and an adjusting nut 47. The adjusting column 46 is arranged on the base 41, and the axis of the adjusting column 46 is arranged in the vertical direction, i.e., the axis of the adjusting column 46 is perpendicular to the upper surface of the workbench 1. The outer surface of the adjusting column 46 is provided with threads, the adjusting nut 47 is sleeved on the outside of the adjusting column 46, both ends of the layer plate 42 are provided with through holes, the adjusting column 46 is two and corresponds to the two through holes, and the adjusting nut 47 is two and corresponds to the adjusting column 46. The upper surface of the adjusting nut 47 contacts the lower surface of the end of the layer plate 42. In this way, the size of the gap between the guide plate 43 and the conveying belt 2 can be adjusted by the adjusting column 46 and the adjusting nut 47, and the adaptation to soles of different thicknesses can be realized.

[0060] Further, as shown in the drawings, Figures 1-2 The visual assembly 3 further comprises a bracket 32 arranged on the workbench 1, and the camera 31 is arranged on the bracket 32. The visual assembly 3 further comprises a mounting plate 33 provided with a mounting hole, and the camera 31 is connected to the mounting plate 33. The bracket 32 is provided with a long hole, and the camera 31 adjusts its position by means of the mounting hole and the long hole.

[0061] In this embodiment, in order to improve the detection efficiency and detection accuracy of the visual component 3, the visual component 3 also includes a bracket 32 ​​and a mounting plate 33. The bracket 32 ​​is arranged on the workbench 1, and the camera 31 is fixed to the mounting plate 33 in a detachable manner. A long hole is provided on the bracket 32, and the length direction of the long hole is perpendicular to the conveying direction of the conveyor belt 2. A mounting hole is opened on the mounting plate 33. By simultaneously arranging connecting parts in the mounting hole and the long hole, the position of the camera 31 can be adjusted in the set direction.

[0062] Further, if Figure 1 As shown, this embodiment further proposes to include a coding component 5 , which is arranged on the workbench 1 . The coding component 5 has a nozzle, and the nozzle faces the conveyor belt 2 .

[0063] In this embodiment, to further improve inspection efficiency and reduce the workload of on-duty personnel, a coding assembly 5 is also provided on the workbench 1. This assembly 5 is electrically connected to a controller and includes a nozzle facing the conveyor belt 2. The nozzle is used to code qualified soles under the control of the controller. This method of distinguishing qualified from unqualified soles significantly reduces the workload of personnel.

[0064] It should be noted that the inkjet printer assembly 5 also includes a movable structure, on which the nozzle is mounted. The movable structure provides movement along the conveyor belt and perpendicular to the conveyor belt direction, and the nozzle is adjusted in these two directions by means of the movable structure. Since the movable structure is a prior art, it will not be described in detail.

[0065] The above are only preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.

Claims

1. A sole detection device based on a vision system, characterized by, The utility model relates to a shoe sole quality inspection device, including: Workbench (1); Conveyer belt (2) are set up on the workbench (1); Visual assembly (3) are set up on the workbench (1) and have camera (31), and the scanning end of camera (31) is towards the upper surface of conveyer belt (2); Guide structure (4) are set up on the workbench (1) and are used to guide the sole on conveyer belt (2); Controller is set up on the workbench (1) and is electrically connected conveyer belt (2) with camera (31); Wherein, along the direction of motion of sole on conveyer belt (2), guide structure (4) and visual assembly (3) are sequentially arranged.

2. The sole detection device based on vision system according to claim 1, wherein, The guide structure (4) includes: Base (41) are set up on the workbench (1); Remove layer board (42) are set up on the base (41) and leave the gap between the lower surface and the upper surface of conveyer belt (2); Guide plate (43) are rotationally arranged on the base (41), the guide plate (43) are two, two guide plate (43) are arranged in the form of horn mouth shape; Locking piece is connected with base (41) and guide plate (43) simultaneously, and the locking piece is used to lock the guide plate (43) after rotation.

3. The sole detection apparatus based on a vision system according to claim 2, wherein, The guide structure (4) further includes guide column (44), the guide column (44) is arranged on the base (41), the axis of the guide column (44) is arranged along the vertical direction, the end of the guide plate (43) is provided with a guide hole, and the guide column (44) is arranged in the guide hole.

4. The sole detection apparatus based on a vision system according to claim 3, wherein The outer surface of the guide column (44) is provided with a thread, the locking piece is a lock nut (45), the lock nut (45) is two and is sleeved on the guide column (44), and the two lock nuts (45) are arranged in a plane symmetry relative to the center of the guide hole.

5. The sole detection apparatus based on a vision system according to claim 4, wherein, The guide structure (4) further includes: Adjusting column (46) are arranged on the base (41), the axis of the adjusting column (46) is vertical along the vertical direction, and the outer surface of the adjusting column (46) is provided with a thread; Adjusting nut (47) is sleeved on the outside of the adjusting column (46); Wherein, the end of the remove layer board (42) is provided with a through hole, the remove layer board (42) is sleeved on the outside of the adjusting column (46) through the through hole, and the upper surface of the adjusting nut (47) contacts the lower surface of the remove layer board (42).

6. The vision system-based sole detection apparatus of any one of claims 1-5, wherein, The visual assembly (3) further includes a bracket (32), the bracket (32) is arranged on the workbench (1), and the camera (31) is arranged on the bracket (32).

7. The sole detection apparatus based on a vision system according to claim 6, wherein, The visual assembly (3) further includes a mounting plate (33), the mounting plate (33) is provided with a mounting hole, the camera (31) is connected to the mounting plate (33), the bracket (32) is provided with a long hole, and the position of the camera (31) is adjusted through the mounting hole and the long hole.

8. The vision system-based sole detection apparatus of any one of claims 1-5, wherein, Also included is a code spraying assembly (5) provided on the worktable (1), the code spraying assembly (5) having a nozzle directed toward the conveyor belt (2).