Multidirectional visual inspection device for special fibers
By designing a multi-directional visual inspection device, the problem of manual adjustment of objects to inspect multiple surfaces in the prior art is solved, and automated multi-directional visual inspection is achieved, thereby improving production efficiency and reducing costs.
Patent Information
- Application Number
- CN202422781065.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-14
- Publication Date
- 2025-10-21
- Estimated Expiration
- 2034-11-14
AI Technical Summary
Existing visual inspection devices can only inspect a single side of a single part, requiring manual adjustment of the object to inspect multiple sides, resulting in wasted manpower and reduced production efficiency.
A multi-directional visual inspection device for special fibers was designed, which included a multi-directional visual inspection component, a fill light component, and a fiber conveying component. A driving motor was used to drive the rotating gear and camera mounting bracket for multi-directional inspection. The fill light mounting bracket realized multi-directional fill light, and the transmission motor drove the transmission roller for fiber conveying.
It realizes automated multi-directional visual inspection, reduces manual intervention, improves production efficiency and reduces production costs.
Smart Images

Figure CN223461497U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to the field of special fiber multidirectional visual inspection, specifically, a kind of special fiber multidirectional visual inspection device. BACKGROUND
[0002] Appearance detection is the first step of special fiber detection, mainly checks the color of fiber, length, fineness, evenness and other indexes. By observing the appearance of fiber, its quality and performance can be preliminarily judged. Most of the special fibers are detected by visual inspection device, and visual inspection is to replace the human eye with machine to measure and judge. Visual inspection is to convert the target taken into image signal by machine vision product, and transmit to special image processing system. According to the information of pixel distribution and brightness, color, etc., it is converted into digital signal. The image system carries out various operations to extract the characteristics of the target, and then controls the action of the equipment on site according to the judgment result. It is a valuable mechanism for production, assembly or packaging. It has immeasurable value in detecting defects and preventing defective products from being delivered to consumers. Most of the current visual inspection devices are for detecting single face of single part. If multiple faces of the same object need to be detected, the characteristic faces of the object need to be manually aligned with the camera. Such device not only wastes manpower, but also greatly reduces production efficiency and increases production cost. CONTENT OF THE UTILITY MODEL
[0003] In view of the problems in the related art, the utility model provides a special fiber multidirectional visual inspection device to overcome the above technical problems existing in the prior art.
[0004] Therefore, the utility model adopts the following specific technical scheme:
[0005] A special fiber multidirectional visual inspection device, comprising a special fiber conveying frame, a multidirectional visual inspection assembly is arranged inside the special fiber conveying frame, a multidirectional light supplementing assembly is arranged on one side of the multidirectional visual inspection assembly, and a fiber conveying assembly is arranged on one side of the multidirectional light supplementing assembly.
[0006] In order to achieve the effect of multidirectional visual inspection, the multidirectional visual inspection assembly comprises a visual inspection mounting frame, the visual inspection mounting frame is mounted above the special fiber conveying frame, a fixed tooth is mounted inside the visual inspection mounting frame, a rotating gear is engaged on one side of the fixed tooth, a rotating drive rod is connected to the middle of the rotating gear, a gear mounting frame is movably connected to the periphery of the rotating drive rod, a drive motor is connected to one end of the rotating drive rod, the housing of the drive motor is connected with the gear mounting frame, a camera mounting frame is connected on one side of the gear mounting frame, and a visual inspection camera is mounted inside the camera mounting frame.
[0007] Further, the special fiber conveying frame is provided with a control switch on one side, and the driving motor is electrically connected with the external power supply through the control switch.
[0008] Further, the visual detection mounting frame is provided with a limiting plate symmetrically, and the limiting plate is connected with the visual detection mounting frame.
[0009] Further, in order to achieve the multi-directional light supplementing effect, the multi-directional light supplementing assembly comprises a light supplementing mounting frame, a light supplementing lamp body is arranged in the light supplementing lamp mounting groove.
[0010] Further, the light supplementing lamp body is electrically connected with the external power supply through the control switch.
[0011] Further, in order to achieve the fiber conveying effect, the fiber conveying assembly comprises a transmission roller, the transmission roller is symmetrically movably arranged in the special fiber conveying frame, one end of the transmission roller is connected with a transmission motor, and a transmission belt is arranged around the transmission roller.
[0012] Further, the transmission motor is electrically connected with the external power supply through the control switch.
[0013] The beneficial effects of the special fiber multi-directional visual detection device are as follows.
[0014] (1) The special fiber multi-directional visual detection device improves the prior art, and solves the problem that the current visual detection device detects only a single surface of a single part, and if multiple surfaces of the same object need to be detected, the object needs to be manually aligned with the camera, which not only wastes manpower, but also greatly reduces production efficiency and increases production cost.
[0015] (2) In actual use, the light supplementing mounting frame is arranged, so that the light supplementing lamp body can be conveniently and multi-directionally arranged in the light supplementing lamp mounting groove, and the light supplementing mounting frame is symmetrically and obliquely arranged, so that the light supplementing lamp body can multi-directionally supplement light for the special fiber. BRIEF DESCRIPTION OF DRAWINGS
[0016] In order to more clearly illustrate the technical scheme in the embodiments of the present application or the prior art, the drawings needed in the embodiments will be briefly introduced as follows, and obviously, the drawings in the following description are only some embodiments of the present application, and those skilled in the art can also obtain other drawings according to these drawings without creative labor.
[0017] Figure 1 is a main structure schematic view of a special fiber multi-directional visual detection device according to the embodiments of the present application;
[0018] Figure 2It is a perspective view of a special fiber multidirectional visual detection device according to an embodiment of the utility model.
[0019] Figure 3 It is a structural schematic view of a multidirectional visual detection assembly in a special fiber multidirectional visual detection device according to an embodiment of the utility model.
[0020] Figure 4 It is a structural schematic view of a multidirectional light supplement assembly in a special fiber multidirectional visual detection device according to an embodiment of the utility model.
[0021] In the figure,
[0022] 1, special fiber conveying frame, 2, multidirectional visual detection assembly, 201, visual detection mounting frame, 202, fixed tooth, 203, rotating gear, 204, rotating drive rod, 205, gear mounting frame, 206, drive motor, 207, camera mounting frame, 208, visual detection camera, 3, multidirectional light supplement assembly, 301, light supplement mounting frame, 302, light supplement lamp mounting groove, 303, light supplement lamp body, 4, fiber conveying assembly, 401, transmission wheel roller, 402, transmission motor, 403, transmission belt, 5, control switch, 6, limiting plate. DETAILED DESCRIPTION
[0023] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the protection scope of the utility model.
[0024] According to the embodiments of the utility model, a special fiber multidirectional visual detection device is provided, which comprises a special fiber conveying frame 1, the special fiber conveying frame 1 is internally provided with a multidirectional visual detection assembly 2, one side of the multidirectional visual detection assembly 2 is provided with a multidirectional light supplement assembly 3, and one side of the multidirectional light supplement assembly 3 is provided with a fiber conveying assembly 4.
[0025] As Figures 1-4As shown, the special fiber multidirectional visual detection device according to the embodiment of the utility model, multidirectional visual detection component 2 including visual detection mounting bracket 201, visual detection mounting bracket 201 is installed above special fiber conveying frame 1, fixed tooth 202 is installed inside visual detection mounting bracket 201, one side of fixed tooth 202 is engaged with rotating gear 203, rotating drive rod 204 is connected in the middle of rotating gear 203, gear mounting bracket 205 is movably connected on the periphery of rotating drive rod 204, one end of rotating drive rod 204 is connected with drive motor 206, the shell of drive motor 206 is connected with gear mounting bracket 205, camera mounting bracket 207 is connected on one side of gear mounting bracket 205, visual detection camera 208 is installed inside camera mounting bracket 207, control switch 5 is installed on one side of special fiber conveying frame 1, drive motor 206 is electrically connected with external power supply through control switch 5, limit plate 6 is symmetrically arranged on visual detection mounting bracket 201, and limit plate 6 is connected with visual detection mounting bracket 201.
[0026] Through the above technical scheme, by setting drive motor 206, drive motor 206 can drive rotating drive rod 204 to rotate, rotating drive rod 204 can drive rotating gear 203 to rotate when rotating, rotating gear 203 can drive gear mounting bracket 205 to move along visual detection mounting bracket 201 by engaging with fixed tooth 202, camera mounting bracket 207 can be moved when visual detection mounting bracket 201 moves, and external visual detector can perform multidirectional visual detection on special fiber through visual detection camera 208 at this time, control switch 5 is arranged, so that the drive motor 206 is controlled conveniently, and limit plate 6 is arranged, so that gear mounting bracket 205 is limited.
[0027] As shown in the figure, Figures 1-4 The special fiber multidirectional visual detection device according to the embodiment of the utility model, multidirectional light supplementing assembly 3 includes light supplementing mounting bracket 301, light supplementing lamp mounting groove 302 is formed in the inside of light supplementing mounting bracket 301, light supplementing lamp body 303 is installed in the inside of light supplementing lamp mounting groove 302, and light supplementing lamp body 303 is electrically connected with external power supply through control switch 5.
[0028] Through the above technical scheme, light supplementing lamp body 303 is conveniently installed multidirectionally through light supplementing lamp mounting groove 302 by setting light supplementing mounting bracket 301, and light supplementing mounting bracket 301 is symmetrically and obliquely arranged, so that light supplementing lamp body 303 can perform multidirectional light supplementing on special fiber.
[0029] As shown in the figure, Figures 1-4As shown, according to the special fiber multidirectional visual detection device of the embodiment of the utility model, the fiber conveying assembly 4 includes a transmission roller 401, the transmission roller 401 is symmetrically movably installed inside the special fiber conveying frame 1, one end of the transmission roller 401 is connected with a transmission motor 402, a transmission belt 403 is matched with the periphery of the transmission roller 401, and the transmission motor 402 is electrically connected with an external power supply through a control switch 5.
[0030] Through the above technical scheme, the transmission motor 402 can drive the transmission roller 401 to rotate in the special fiber conveying frame 1, and the transmission belt 403 can move in a circle when the transmission roller 401 rotates, so that the special fiber can be conveniently conveyed.
[0031] In order to facilitate the understanding of the above technical scheme of the utility model, the working principle or operation mode of the utility model in the actual process is described in detail below.
[0032] Through the above technical scheme of the utility model, the driving motor 206 is arranged, so that the driving motor 206 can drive the rotary driving rod 204 to rotate, the rotary gear 203 can be driven to rotate when the rotary driving rod 204 rotates, the rotary gear 203 is engaged with the fixed gear teeth 202, so that the rotary gear 203 can drive the gear mounting frame 205 to move along the visual detection mounting frame 201 when the rotary gear 203 rotates, the camera mounting frame 207 can be driven to move when the visual detection mounting frame 201 moves, at this time, the external visual detector can perform multidirectional visual detection on the special fiber through the visual detection camera 208, the control switch 5 is arranged, so that the driving motor 206 can be conveniently controlled, the limiting plate 6 is arranged, so that the gear mounting frame 205 can be limited;
[0033] The light supplement mounting frame 301 is arranged, so that the light supplement lamp body 303 can be conveniently installed multidirectionally through the light supplement lamp mounting groove 302, and the light supplement mounting frame 301 is symmetrically and obliquely arranged, so that the light supplement lamp body 303 can perform multidirectional light supplement on the special fiber.
[0034] The transmission motor 402 is arranged, so that the transmission motor 402 can drive the transmission roller 401 to rotate in the special fiber conveying frame 1, and the transmission belt 403 can move in a circle when the transmission roller 401 rotates, so that the special fiber can be conveniently conveyed.
[0035] The above only describes the preferred embodiment of the utility model, and does not limit the utility model, and any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the utility model shall be included in the protection scope of the utility model.
Claims
1. A multi-azimuthal vision inspection apparatus for specialty fibers, comprising: a plurality of cameras; a plurality of light sources; a plurality of mirrors; and a plurality of lenses. The special fiber conveying frame (1) is internally provided with a multi-directional visual detection assembly (2), one side of the multi-directional visual detection assembly (2) is provided with a multi-directional light supplementing assembly (3), and one side of the multi-directional light supplementing assembly (3) is provided with a fiber conveying assembly (4). The multi-directional visual detection assembly (2) comprises a visual detection mounting frame (201) which is mounted above the special fiber conveying frame (1), and the visual detection mounting frame (201) is internally provided with fixed teeth (202), one side of the fixed teeth (202) is engaged with a rotating gear (203), the rotating gear (203) is connected with a rotating drive rod (204) in the middle, the rotating drive rod (204) is movably connected with a gear mounting frame (205) on the periphery, one end of the rotating drive rod (204) is connected with a drive motor (206), the drive motor (206) is connected with the gear mounting frame (205), one side of the gear mounting frame (205) is connected with a camera mounting frame (207), and the camera mounting frame (207) is internally provided with a visual detection camera (208).
2. The multi-azimuth visual inspection apparatus for special fibers according to claim 1, characterized in that, The special fiber conveying frame (1) is provided with a control switch (5) on one side, and the drive motor (206) is electrically connected with an external power supply through the control switch (5).
3. The apparatus according to claim 2, wherein, The visual detection mounting frame (201) is symmetrically provided with a limiting plate (6), and the limiting plate (6) is connected with the visual detection mounting frame (201).
4. The apparatus according to claim 3, wherein the apparatus is characterized by: The multi-directional light supplementing assembly (3) comprises a light supplementing mounting frame (301), and the light supplementing mounting frame (301) is internally provided with a light supplementing lamp mounting groove (302), and the light supplementing lamp mounting groove (302) is internally provided with a light supplementing lamp body (303).
5. The apparatus according to claim 4, wherein, The light supplementing lamp body (303) is electrically connected with an external power supply through the control switch (5).
6. The apparatus according to claim 5, wherein The fiber conveying assembly (4) comprises a transmission wheel roller (401), the transmission wheel roller (401) is symmetrically movably mounted in the special fiber conveying frame (1), one end of the transmission wheel roller (401) is connected with a transmission motor (402), and the transmission wheel roller (401) is peripherally matched with a transmission belt (403).
7. The apparatus according to claim 6, wherein the apparatus is characterized by: The transmission motor (402) is electrically connected with an external power supply through the control switch (5).