Universal testing device for driving module

By integrating a universal test device with components such as an industrial computer, a serial port server, and a laser engraving module, the problems of low automation and insufficient compatibility of existing drive module test devices are solved, and efficient, automated multi-functional testing is achieved, which reduces production costs and improves product quality.

CN223461647UActive Publication Date: 2025-10-21西安正理机电科技有限公司
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Patent Information

Application Number
CN202422583338.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-25
Publication Date
2025-10-21
Estimated Expiration
2034-10-25

AI Technical Summary

Technical Problem

The existing driver module testing equipment has a low degree of automation, especially in terms of test functions. Physical property testing relies on manual labor and lacks compatibility, resulting in increased costs and a high probability of error.

Method used

A universal testing device was designed, which included an industrial computer, a serial port server, a laser engraving module, a programmable DC power supply, a test component and a tooling seat. It integrated physical parameter test components and electrical performance parameter test components, added fool-proof components and an adapter board, and realized automated multi-functional testing.

Benefits of technology

It significantly improves test efficiency, reduces turnover times, reduces the probability of errors, achieves unified product standards, reduces production costs and improves product quality.

✦ Generated by Eureka AI based on patent content.

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Abstract

A universal testing device for a driving module belongs to the field of testing devices and is characterized by comprising an industrial personal computer, a serial server, a laser lettering module, a program-controlled direct-current power supply, a testing assembly and a tool seat, the test assembly comprises a physical parameter test assembly and an electrical performance parameter test assembly; the serial server comprises a first serial server and a second serial server; the first serial port server and the second serial port server are electrically connected with the industrial personal computer; the laser lettering module and the physical parameter testing assembly are both electrically connected with the second serial port server. By improving an existing testing device, on the basis of electrical characteristic testing, the physical parameter testing and lettering functions are added, the testing efficiency can be remarkably improved, the circulation frequency is reduced, meanwhile, the error probability is reduced, the unified product standard is achieved, the very obvious effect on reducing the production cost and improving the product quality is achieved, and the testing device is suitable for application and popularization.
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Description

TECHNICAL FIELD

[0001] The utility model belongs to the field of testing device, especially relate to a general testing device of drive module. BACKGROUND

[0002] The prior art drive module testing device has low automation degree, especially in the aspect of testing function, more attention is paid to electrical characteristic test, and in other aspects, such as physical characteristic, still relies on the participation of inspection personnel. In this way, special protection is needed in the product circulation process, and the cost spent in this regard can not necessarily bring the expected effect. The conventional testing device can only test one or several similar drive modules, and the compatibility for more types of drive modules is insufficient. SUMMARY

[0003] The utility model aims at solving above-mentioned problem, provides a general testing device of drive module with outstanding performance in automation and multifunction.

[0004] The utility model discloses a general testing device of drive module, including industrial computer, serial server, laser lettering module, program control DC power supply, test component and tool seat;

[0005] The test component includes a physical parameter test component and an electrical performance parameter test component;

[0006] The serial server includes a first serial server and a second serial server;

[0007] The first serial server and the second serial server are electrically connected with the industrial computer;

[0008] The laser lettering module and the physical parameter test component are electrically connected with the second serial server;

[0009] The first serial server is connected with the tool seat through a relay;

[0010] The program control DC power supply and the electrical performance parameter test component are electrically connected with the first serial server;

[0011] The program control DC power supply and the electrical performance parameter test component are electrically connected with the aforementioned relay.

[0012] Further, the general testing device of drive module, the physical parameter test component includes an industrial camera and or a communication electronic balance;The industrial camera is used to measure the size of the drive module during the test process;The communication electronic balance is used to measure the weight of the drive module during the test process.

[0013] Further, the utility model discloses the universal testing device of drive module, electric performance parameter test subassembly includes multimeter and or ohmmeter and or insulation meter, the multimeter is used to complete on-off, resistance, voltage and current's test in the testing process, the insulation meter is used to complete the test of shell insulation value in the testing process, the milliohm meter is used to complete the test of resistance in device and circuit in the testing process.

[0014] Further, the utility model discloses the universal testing device of drive module, the foolproof subassembly is set up on the tool seat, through setting foolproof subassembly can effectively prevent the condition of pin misplacement when drive module is installed to tool seat, improves test efficiency and accuracy.

[0015] Further, the utility model discloses the universal testing device of drive module still includes adapter plate, the adapter plate is connected with preceding tool seat, through setting adapter plate can further realize the universality of universal testing device of drive module described in the utility model, different drive module, its pin definition, pin spacing, pin quantity are all inconsistent, through adapter plate, the pin of different definition, different spacing is converted to with tool seat pin definition, spacing is consistent, to this expansion universal testing device of the utility model described in the scope of application.

[0016] The utility model discloses the universal testing device of drive module, through the improvement to existing testing device, on the basis of electric characteristic test, increase physical parameter test and carving function, can significantly improve test efficiency, reduce the number of circulation, reduce error probability simultaneously, realize unified product standard, for reducing production cost and improving product quality has very obvious effect, is suitable for promotion and application. BRIEF DESCRIPTION OF DRAWINGS

[0017] Figure 1 It is the universal testing device structure schematic drawing of drive module described in this embodiment. DETAILED DESCRIPTION

[0018] The utility model discloses the universal testing device of drive module is carried out detailed explanation below through drawing and embodiment.

[0019] As Figure 1As shown, the embodiment discloses a general test device of a drive module, which comprises an industrial computer, a serial server, a laser marking module, a program-controlled direct current power supply, a test assembly and a tool seat; the test assembly comprises a physical parameter test assembly and an electrical performance parameter test assembly; the serial server comprises a first serial server and a second serial server; the first serial server and the second serial server are electrically connected with the industrial computer; the laser marking module and the physical parameter test assembly are electrically connected with the second serial server; the first serial server is connected with the tool seat through a relay; the program-controlled direct current power supply and the electrical performance parameter test assembly are electrically connected with the first serial server; the program-controlled direct current power supply and the electrical performance parameter test assembly are electrically connected with the aforementioned relay.

[0020] In the embodiment of the present disclosure, the physical parameter test assembly comprises an industrial camera and a communication electronic balance; the electrical performance parameter test assembly comprises a multimeter, an ohmmeter and an insulation meter; the tool seat is provided with a foolproof assembly.

[0021] In the embodiment of the present disclosure, the model of the program-controlled direct current power supply is UDP6720; the model of the multimeter is VICTOR 8265; the model of the insulation meter is TH2683A; the model of the milliohm meter is Agilent 34460A; the model of the relay is KBCA132S; the model of the serial server is ZLAN5843A; the model of the industrial camera is ME2L-505-36U3M / C(-L); the parameter of the communication electronic balance is 600g / 0.01; the model of the laser marking module is KEWEIDUN4.5W.

[0022] When testing, the laser marking module is used to mark a unique code for the drive module. After starting the test, the pins of the drive module are placed in the tool seat and locked, and the drive module is first subjected to the marking process. The industrial computer controls the laser marking module to move to a fixed position above the drive module, and according to the production batch and serial number combination, the drive module is subjected to the marking operation, and the test data of the drive module and the marked unique code have a unique corresponding relationship.

[0023] The weight and size of the drive module are tested by the physical parameter test assembly. After the marking is completed, the communication electronic balance obtains the transmitted weight value, subtracts the basic weight value, and the weight of the drive module is obtained, which is recorded in the physical property test data. The industrial camera can calculate the length, width and height of the drive module by adjusting the front view and side view, and record them in the physical property test data.

[0024] The electrical performance parameter test assembly tests the circuit on-off, pin voltage, shell insulation, static current, etc. of the drive module. After the physical property test, the test device controls the relay to connect the instrument / device corresponding to the test item and the pin corresponding to the drive module through the first serial port server, and then controls the corresponding instrument / device to measure the result and send it to the industrial computer. After receiving the test result, the industrial computer saves it to the corresponding test record.

[0025] In the specific test process, the industrial computer connects two serial port servers, which both interact with the serial port server through TCP communication. The first serial port server connects five test instruments / devices through RS232 communication, including a programmed DC power supply, a multimeter, an insulation meter, a milliohm meter, and a relay. The programmed DC power supply provides power voltage for the drive module during the test process. The multimeter completes the tests of on-off, resistance, voltage, and current during the test process. The insulation meter completes the test of the shell insulation value during the test process. The milliohm meter completes the test of the resistance in the device and circuit during the test process. The relay completes the connection of the instrument / device corresponding to the test item and the pin corresponding to the drive module during the test process. The second serial port server connects three different instruments / devices through RS232 communication, including an industrial camera, a communication electronic balance, and a laser engraving module. The industrial camera completes the measurement of the size of the drive module during the test process. The communication electronic balance completes the measurement of the weight of the drive module during the test process. The laser engraving module performs engraving processing on the drive module before the test starts, giving a unique number, and binding the data with the unique number.

[0026] On the basis of the above embodiment, the skilled person can set a conversion board to convert pins of different definitions and different spacings into pins of the same definition and spacing as the tool seat according to the specific circumstances of implementation, for drive modules whose pin definition, pin spacing, and pin number do not match the tool seat. By connecting the conversion board with the aforementioned tool seat, the application range of the test device described in the embodiment is effectively expanded.

Claims

1. A general test apparatus for driving a module, characterized by: The test assembly comprises a physical parameter test assembly and an electrical performance parameter test assembly. The serial port server comprises a first serial port server and a second serial port server. The first serial port server and the second serial port server are electrically connected with the industrial computer. The laser marking module and the physical parameter test assembly are electrically connected with the second serial port server. The first serial port server is connected with the tooling seat through a relay. The programmable direct current power supply and the electrical performance parameter test assembly are electrically connected with the first serial port server. The programmable direct current power supply and the electrical performance parameter test assembly are electrically connected with the relay. The physical parameter test assembly comprises an industrial camera and / or a communication electronic balance.

2. The universal test apparatus for the drive module according to claim 1, characterized in that: The electrical performance parameter test assembly comprises a multimeter and / or an ohmmeter and / or an insulation meter.

3. A general test apparatus for the drive module according to claim 1 or 2, characterized in that: The tooling seat is provided with a foolproof assembly.

4. The universal test apparatus for driving modules according to claim 3, characterized in that: The test assembly further comprises an adapter plate, which is connected with the tooling seat.

5. The universal test apparatus for driving modules according to claim 4, characterized in that: ​