Winding framework structure
By designing an automatic disassembly device for the cover plate and core plate, combined with a three-axis moving winding structure, the problem of low material feeding efficiency of existing winding bobbins was solved, and automated production and stable performance of multi-coil units were achieved.
Patent Information
- Application Number
- CN202422878636.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-26
- Publication Date
- 2025-10-21
- Estimated Expiration
- 2034-11-26
AI Technical Summary
The existing winding skeleton structure has low material unloading efficiency after winding, and requires manual disassembly of the cover plate and core plate, resulting in low efficiency.
Design a winding skeleton structure, which adopts a cover plate movable device and a core plate movable device. Through the automatic disassembly and assembly of the cover plate and the core plate, the automatic feeding of multiple coils can be realized. Combined with a three-axis moving winding structure, the continuous integrated winding of multiple coils can be realized.
It improved the efficiency of winding wire feeding, realized the automated production of multi-coil coils, eliminated welding risks, and ensured the overall stability of coil performance.
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Figure CN223462093U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to a winding equipment field especially relates to a winding framework structure. BACKGROUND
[0002] The coil generally refers to the ring-shaped wire winding, and the inductance size is related to the magnetic core, the Q value (inductor quality factor) is higher, and the loop loss is smaller, and the coil is widely applied to the motor, inductance, transformer and loop antenna etc.
[0003] The coil is made by copper wire winding, and the winding is generally divided into two modes, one is winding through the winding framework rotation mode, and the other is winding through the winding structure of multi-axis movement guiding wire bundle on the framework, the former is mostly used for circular or circular coil, and the latter is used for flat coil winding, for the fixed framework, generally including die holder, core plate and cover plate, winding is carried out in the position of the core plate between the die holder and the cover plate, after winding, the cover plate needs to be manually removed, and then the coil is taken out from the core plate, and the discharging needs to be manually completed, and the efficiency is low. UTILITY MODEL CONTENT
[0004] The utility model discloses a winding framework structure, the design of winding framework does not interfere with winding, and the cover plate can be removed through the cover plate movable device, the core plate is extracted through the core plate movable device, so that the multi-coil of winding is dropped, discharging is realized, and the overall efficiency is improved.
[0005] In order to realize the above object, the utility model adopts the technical scheme that a winding framework structure, including the framework board, the die holder is arranged on the framework board, the die holder is matched with the winding framework, the winding framework includes the core plate through the die holder, the one end of the core plate that passes through the die holder is matched with the detachable cover plate, and the core plate part between the cover plate and the die holder is the winding area;The cover plate is matched with the cover plate movable device that can take out the cover plate from the core plate, and the core plate is matched with the core plate movable device that extracts the core plate from the die holder.
[0006] Preferably, the upper and lower sides of the part matched with the cover plate are provided with pressing block cooperation grooves, the upper and lower ends of the cover plate are provided with rotatable and right-angled pressing blocks, one end of the pressing block is matched with the pressing block cooperation groove, and the other end is matched with the pressing column and the elastic part on the upper and lower sides respectively, under the action of no external force, the elastic part pushes the pressing block to insert into the pressing block cooperation groove.
[0007] Preferably, the cover plate moving device comprises a cover plate moving seat, a cover plate moving cylinder arranged on the cover plate moving seat, a cover plate moving block connected with the cover plate moving cylinder, a cover plate clamping cylinder arranged on the cover plate moving block, two groups of cover plate clamping blocks capable of moving towards or away from each other and connected with the cover plate clamping cylinder, a cover plate clamping opening arranged on the cover plate and matched with the cover plate clamping blocks, and a pressing column matched groove arranged on the cover plate clamping blocks and matched with the pressing column.
[0008] Preferably, the core plate moving device comprises a core plate moving seat, a core plate moving cylinder arranged on the core plate moving seat, and a core plate clamping structure connected with the core plate moving cylinder.
[0009] Preferably, the framework plate is provided with not less than two rows of die holder groups, each row of die holder groups is provided with not less than two die holders, a wire guide rod is arranged between adjacent die holder groups, each die holder is matched with a winding framework, all the core plates matched with the die holder groups in the same row are clamped by a core plate clamping structure, and all the cover plate clamping blocks matched with the cover plates matched with the die holder groups in the same row are matched with the same cover plate clamping cylinder.
[0010] The technical effect of the utility model is:
[0011] The design of the winding framework does not interfere with winding, and the cover plate can be disassembled by the cover plate moving device, the multi-coil coil is dropped by extracting the core plate by the core plate moving device, the discharging is realized, and the overall efficiency is improved.
[0012] The structural design of the cover plate and the core plate is convenient for the cover plate and the core plate to combine to form a winding framework, and is convenient for the automatic sleeve jointing and disassembling of the cover plate and the core plate by cooperating with the cover plate moving device, so that the automatic multi-coil coil can be dropped, and all the coils constituting the multi-coil coil can be dropped synchronously.
[0013] The side-by-side grouping design of the winding die holder and the cooperation with the corresponding winding framework and the three-axis moving winding structure can complete the continuous integrated winding of multiple coils at a time, directly obtain the multi-coil coil without welding, eliminate the hidden danger caused by the welding point, and ensure the overall performance stability of the multi-coil coil. BRIEF DESCRIPTION OF DRAWINGS
[0014] Figure 1 It is a three-dimensional schematic view of a winding framework structure.
[0015] Figure 2 It is a three-dimensional schematic view of a winding framework structure.
[0016] Figure 3 It is a three-dimensional schematic view of a winding framework structure.
[0017] Figure 4 It is a three-dimensional schematic diagram of the cover clamping part.
[0018] Figure 5 for Figure 4 A partial enlarged view of middle A.
[0019] The text labels shown in the figure are: 12, skeleton plate; 13, mold base; 14, wire rod; 18, coil; 19, core plate; 20, cover plate; 21, cover plate clamping mouth; 22, pressure block; 23, pressure column; 24, elastic component; 25, pressure block matching groove; 26, core plate movable seat; 27, core plate movable cylinder; 28, core plate clamping structure; 31, cover plate movable seat; 32, cover plate movable cylinder; 33, cover plate movable block; 34, cover plate clamping cylinder; 35, cover plate clamping block; 36, pressure column matching groove. DETAILED DESCRIPTION
[0020] In order to enable those skilled in the art to better understand the technical solution of the present invention, the present invention is described in detail below with reference to the accompanying drawings. The description in this part is only exemplary and explanatory and should not have any limiting effect on the scope of protection of the present invention.
[0021] like Figures 1-2 As shown, the specific structure of the utility model is: a winding skeleton structure, including a skeleton plate 12, on which are arranged no less than two rows of die base groups, each row of die base groups no less than two die bases 13, and a wire rod 14 is provided between adjacent die base groups, and each die base 13 is equipped with a winding skeleton, and the winding skeleton includes a core plate 19 passing through the die base 13, and one end of the core plate 19 passing through the die base 13 is equipped with a detachable cover plate 20, and the core plate 19 part between the cover plate 20 and the die base 13 is the winding area.
[0022] The specific winding operation of the present application is as follows: winding on the winding bobbin, taking four winding bobbins, two in each row as an example, the winding order is lower left, upper left, lower right, and upper right; after completing the winding of all the winding bobbins, you can cut the wire harness, then remove the cover plate 20, and then pull out the core plate 19, so that the multi-coil can fall freely, so that the multi-coil can be collected, and then the core plate 19 and the cover plate 20 are installed, and the winding operation is repeated to complete the continuous winding of the multi-coil.
[0023] like Figures 3-4 As shown, the upper and lower sides of the parts where the core plate 19 and the cover plate 20 cooperate are provided with pressure block cooperation grooves 25, and the upper and lower ends of the cover plate 20 are provided with rotatable and right-angled pressure blocks 22. One end of the pressure block 22 cooperates with the pressure block cooperation groove 25, and the upper and lower sides of the other end cooperate with the pressure column 23 and the elastic component 24 respectively. When there is no external force on the pressure column 23, the elastic component 24 supports the pressure block 22 so that the pressure block 22 is inserted into the pressure block cooperation groove 25.
[0024] In order to facilitate the discharging of the winding framework, the cover plate 20 and the core plate 19 need to be conveniently disassembled and assembled. The present scheme is to design the structure of the joint part of the cover plate 20 and the core plate 19. When installing, only the pressure column 23 needs to be pressed inward, so that the elastic part 24 is compressed, the pressure block 22 is rotated outward, the cover plate 20 is directly sleeved on the core plate 19, the internal pressure of the pressure column is released, the pressure block 22 is rotated inward under the action of the elastic part 24 recovering, and then the pressure block 22 is pressed into the pressure block matching groove 25. Thus, the clamping of the cover plate 20 and the core plate 19 is completed. When disassembling, the pressure column 23 is pressed inward, the elastic part 24 is compressed, the pressure block 22 is rotated outward, the pressure block 22 is taken out of the pressure block matching groove 25, and then the cover plate 20 is translated outward. Thus, the disassembly is completed.
[0025] As shown in Figures 4-5 The cover plate moving device includes a cover plate moving seat 31, a cover plate moving cylinder 32 arranged on the cover plate moving seat 31, a cover plate moving block 33 connected with the cover plate moving cylinder 32, a cover plate clamping cylinder 34 arranged on the cover plate moving block 33, two groups of cover plate clamping blocks 35 capable of moving towards or away from each other connected with the cover plate clamping cylinder 34, the cover plate clamping blocks 35 cooperating with the cover plate clamping port 21 opened on the cover plate 20, and a pressure column matching groove 36 opened on the cover plate clamping block 35 and cooperating with the pressure column 23. When the cover plate clamping block 35 and the cover plate clamping port 21 are clamped and cooperated, the pressure column 23 enters the pressure column matching groove 36 and is pressed into the cover plate 20 by a certain length, so that the pressure block 22 rotates and is separated from the pressure block matching groove 25.
[0026] In order to reduce manual operation, the disassembly and assembly of the cover plate are designed as an automatic structure. When disassembling, the cover plate clamping cylinder 34 drives the cover plate clamping block 35 and the cover plate clamping cylinder 34 to translate integrally, so that the position of the cover plate clamping block 35 corresponds to the cover plate 20. Then the cover plate clamping cylinder 34 drives the cover plate clamping block 35 to move towards each other, so that the cover plate clamping block 35 clamps the cover plate clamping port 21 of the cover plate 20. At this time, the pressure column 23 is in the pressure column matching groove 36 and is pressed inward by the pressure column matching groove 36, so that the elastic part 24 is compressed, the pressure block 22 is rotated and separated from the pressure block matching groove 25, and then the cover plate 20 is moved away by the cover plate clamping cylinder 34 driving the cover plate clamping block 35 and the cover plate clamping cylinder 34 to translate integrally. When assembling the cover plate 20, only the cover plate clamping cylinder 34 drives the cover plate clamping block 35 and the cover plate clamping cylinder 34 to translate integrally, so that the cover plate 20 is sleeved on the core plate 19, and then the cover plate clamping cylinder 34 drives the cover plate clamping block 35 to move away from each other, so that the installation of the cover plate 20 and the core plate 19 is completed.
[0027] As shown in Figure 1As shown, the core plate moving device comprises a core plate moving seat 26 arranged on the frame 1, and a core plate moving cylinder 27 is arranged on the core plate moving seat 26, and a core plate clamping structure 28 is connected to the core plate moving cylinder 27.
[0028] In order to better discharge, the core plate is also designed to be automatically movable, and the structure is simple, and only needs to drive the core plate clamping structure 28 to move horizontally by the core plate moving cylinder 27.
[0029] As Figure 1 As shown, all the core plates 19 matched with the same row of die seat groups are driven to move horizontally by one core plate clamping structure 28, and all the cover plates 20 matched with the same row of die seat groups are matched with all the cover plate clamping blocks 35 and the same cover plate clamping cylinder 34.
[0030] The core plates 19 at the same height are driven to move horizontally by the same core plate moving cylinder 27, and the cover plates 20 at the same height are driven to move by the same cover plate clamping cylinder 34, so that the structure can be simplified.
[0031] It should be noted that in this document, the terms "comprising", "including", or any other variant thereof are intended to cover non-exclusive inclusions, so that the process, method, article or device including a series of elements not only includes those elements, but also includes other elements not explicitly listed, or includes elements inherent to such process, method, article or device.
[0032] The principle and implementation mode of the present application are described by using specific examples, and the above examples are only used to help understand the method and its core idea. The above description is only the preferred embodiment of the present application, and it should be pointed out that due to the limitation of language expression, there are infinite specific structures, and for ordinary skilled persons in the technical field, some improvements, decorations or changes can be made without departing from the principle of the present application, and the above technical features can be combined in a proper way; these improvements, decorations, changes or combinations, or the application of the concept and technical scheme of the present application to other occasions without improvement, should be regarded as the protection scope of the present application.
Claims
1. A bobbin frame structure, characterized by, The application relates to a winding frame, which comprises a skeleton plate (12), a die seat (13) arranged on the skeleton plate (12), a winding skeleton matched with the die seat (13), a core plate (19) penetrating through the die seat (13), a detachable cover plate (20) matched with one end of the core plate (19) penetrating out of the die seat (13), and a winding area formed by the part of the core plate (19) between the cover plate (20) and the die seat (13); the cover plate (20) is matched with a cover plate moving device capable of taking out the cover plate from the core plate (19), and the core plate (19) is matched with a core plate moving device capable of taking out the core plate (19) from the die seat (13).
2. A bobbin former according to claim 1, characterised in that The part of the core plate (19) matched with the cover plate (20) is provided with a pressing block matching groove (25) on the upper and lower sides, the cover plate (20) is provided with a rotatable and right-angled pressing block (22) at the upper and lower ends, one end of the pressing block (22) is matched with the pressing block matching groove (25), the other end is matched with a pressing column (23) and an elastic component (24) on the upper and lower sides respectively, and the pressing column (23) is not subjected to external force, the elastic component (24) abuts against the pressing block (22) to make the pressing block (22) inserted into the pressing block matching groove (25).
3. A bobbin former according to claim 2, wherein The cover plate moving device (4) comprises a cover plate moving seat (31), the cover plate moving seat (31) is provided with a cover plate moving cylinder (32), the cover plate moving cylinder (32) is connected with a cover plate clamping block (33), the cover plate clamping block (33) is provided with a cover plate clamping cylinder (34), the cover plate clamping cylinder (34) is connected with two groups of cover plate clamping blocks (35) capable of moving towards each other or away from each other, the cover plate clamping blocks (35) are matched with a cover plate clamping opening (21) arranged on the cover plate (20), the cover plate clamping blocks (35) are provided with a pressing column matching groove (36) matched with the pressing column (23), when the cover plate clamping blocks (35) are clamped with the cover plate clamping opening (21), the pressing column (23) is inserted into the pressing column matching groove (36) and pressed into the cover plate (20) by a segment, so that the pressing block (22) is rotated and separated from the pressing block matching groove (25).
4. A bobbin former according to claim 2, wherein The core plate moving device comprises a core plate moving seat (26), the core plate moving seat (26) is provided with a core plate moving cylinder (27), and the core plate moving cylinder (27) is connected with a core plate clamping structure (28).
5. A bobbin former according to any one of claims 1-4, characterised in that The skeleton plate (12) is provided with not less than two rows of die seat groups, each row of die seat groups is provided with not less than two die seats (13), a wire rod (14) is arranged between adjacent die seat groups, each die seat (13) is matched with a winding skeleton, all the core plates (19) matched with the die seat groups in the same row are clamped by one core plate clamping structure (28), and all the cover plates (20) matched with the die seat groups in the same row are matched with all the cover plate clamping blocks (35) matched with the same cover plate clamping cylinder (34).