Alkaline battery sealing device
By designing the double lower mold and self-locking components of the alkaline battery sealing device, uninterrupted operation of alkaline battery sealing is achieved, the problem of low sealing efficiency is solved, and the production capacity and accuracy of the sealing equipment are improved.
Patent Information
- Application Number
- CN202422754611.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-12
- Publication Date
- 2025-10-21
- Estimated Expiration
- 2034-11-12
AI Technical Summary
Existing alkaline battery sealing equipment needs to stop when replacing unsealed batteries, resulting in low sealing efficiency and insufficient production capacity.
An alkaline battery sealing device was designed, which adopted two lower dies and a self-locking component. Uninterrupted sealing was achieved by rotating the turntable. The sealing operation was performed by a power component and an extrusion component, and the position was kept stable by the self-locking component.
It realizes the uninterrupted operation of alkaline battery sealing, improves the sealing efficiency and accuracy, and avoids the impact of equipment stoppage on production capacity.
Smart Images
Figure CN223462326U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to alkaline battery processing technical field more particularly to a kind of alkaline battery sealing device. BACKGROUND
[0002] Alkaline battery is also called alkaline dry battery, alkaline zinc-manganese battery, alkaline manganese battery, and it is the best variety in zinc-manganese battery series, suitable for large discharge capacity and long time use.
[0003] Alkaline battery has many processes when processing, one of the processing processes is to seal the alkaline battery by pressing the upper cover, which is used to close the upper end of the battery, to ensure that the internal materials of the battery are isolated from the external environment. However, when replacing the unsealed alkaline battery after sealing, the sealing equipment needs to be stopped, which affects the sealing efficiency of the alkaline battery and reduces the production capacity. SUMMARY
[0004] To overcome the above-mentioned defects of the prior art, the utility model provides an alkaline battery sealing device to solve the problems existing in the background art.
[0005] The utility model provides the following technical scheme: an alkaline battery sealing device, comprising a base, the upper surface of the base is fixedly connected with two symmetrical aluminum profiles, one side of the aluminum profile is fixedly connected with a sliding rod, the outer side of the sliding rod is slidably connected with a sliding table, the bottom of the sliding table is provided with an extrusion assembly for pressing and sealing the upper cover, the top of the aluminum profile is provided with a power assembly for driving the sliding table to move up and down, the upper surface of the base is provided with a rotary table, the bottom of the base is fixedly connected with a motor, one end of the motor output shaft penetrates through the base and is fixed with the rotary table, the upper surface of the rotary table is fixedly connected with two lower molds, the top of the lower mold is provided with a mold core, the upper surface of the mold core is provided with a plurality of lower positioning holes for placing batteries, and the upper surface of the base is provided with a self-locking assembly for fixing the rotation angle of the rotary table.
[0006] As a further scheme of the utility model, the power assembly comprises a mounting plate, the mounting plate is fixedly connected at the top of the aluminum profile, the top of the mounting plate is fixedly connected with an oil cylinder, and one end of the oil cylinder extension part penetrates through the mounting plate and is fixed with the sliding table.
[0007] As a further scheme of the utility model, the extrusion assembly comprises a return spring, the return spring is fixedly connected at the bottom of the sliding table, the bottom end of the return spring is fixedly connected with a pressing mold, and the bottom of the pressing mold is provided with an upper positioning hole corresponding to the lower positioning hole.
[0008] As a further scheme of the utility model, the top of the pressing mold is fixedly connected with two guide columns, and the guide columns penetrate through the sliding table to make the pressing mold move vertically up and down.
[0009] As a further scheme of the utility model, the top of the compression mold is fixedly connected with a top sleeve, and a gap is left between the top sleeve and the sliding table, and the reset spring is located in the top sleeve.
[0010] As a further scheme of the utility model, the self-locking assembly comprises an electromagnetic lock, the electromagnetic lock is fixedly connected to the upper surface of the base, and clamping grooves are formed in the two sides of the rotary table.
[0011] As a further scheme of the utility model, the upper surface of the lower mold is provided with an embedding groove, and the mold core is embedded into the embedding groove.
[0012] The utility model discloses a technical effect and advantage:
[0013] 1. The utility model discloses a two lower molds are set up, after the alkaline battery in the mold core of one of the lower molds is sealed, the rotary table is rotated, and the other lower mold is rotated to the sealing position, then the alkaline battery in the other lower mold is sealed, and the sealed battery is taken out and put into the unsealed battery, and the cycle is repeated, so that the alkaline battery can be sealed continuously, and the sealing efficiency of the alkaline battery is improved.
[0014] 2. The utility model discloses a self-locking assembly is arranged, when the rotary table is rotated to a certain angle and makes the unsealed alkaline battery be in the sealing station, the self-locking assembly can lock the rotary table, so that the position of the lower mold is prevented from deviating, and the accuracy of the sealing device is improved. DRAWINGS
[0015] Figure 1 It is the front side three-dimensional structure schematic view of the utility model.
[0016] Figure 2 It is the bottom side three-dimensional structure schematic view of the utility model.
[0017] Figure 3 It is the local enlarged structure schematic view of the utility model.
[0018] Figure 4 It is the local partial structure schematic view of the utility model.
[0019] The drawing mark is: 1, sliding table;2, compression mold;3, lower mold;4, rotary table;5, base;6, sliding rod;7, aluminum profile;8, oil cylinder;9, motor;10, reset spring;11, guide column;12, top sleeve;13, upper positioning hole;14, lower positioning hole;15, mold core;16, embedding groove;17, clamping groove;18, electromagnetic lock. CONCRETE IMPLEMENTATION
[0020] The technical solutions in the utility model will be described clearly and completely below with reference to the drawings in the utility model, and additionally, the forms of the structures recorded in the following embodiments are only examples, and the utility model is not limited to the structures recorded in the following embodiments, and all other embodiments obtained by the ordinary skilled in the art without creative labor belong to the protection scope of the utility model.
[0021] With reference to Figures 1-4 The utility model provides a kind of alkaline battery sealing device, including base 5, the upper surface of base 5 is welded with two symmetrical distribution aluminum profiles 7, one side of aluminum profile 7 is fixed with slide bar 6 by bolt, the outside of slide bar 6 is slidably connected with sliding table 1, the bottom of sliding table 1 is equipped with the extrusion assembly for pressing sealing upper cover, the top of aluminum profile 7 is equipped with the power component for driving sliding table 1 to move up and down, the upper surface of base 5 is equipped with rotary table 4, the bottom of base 5 is fixed with motor 9 by bolt, the one end of motor 9 output shaft passes through base 5 and is fixed with rotary table 4, the upper surface of rotary table 4 is fixed with two lower moulds 3 by bolt, the top of lower mould 3 is equipped with mould core 15, the upper surface of mould core 15 is equipped with multiple lower positioning holes 14 for placing battery, the upper surface of base 5 is equipped with self-locking assembly for fixing rotary table 4 rotation angle, place unsealed alkaline battery in the lower positioning hole 14 of mould core 15 of two lower moulds 3, and place the upper cover of alkaline battery on the top end of alkaline battery, then pass through extrusion assembly and seal one group of alkaline battery, after sealing, make rotary table 4 rotate, when rotary table 4 rotates one hundred and eighty degrees, make another lower mould 3 rotate to the sealing station, pass through self-locking assembly and lock rotary table 4, then seal another group of alkaline battery, while the alkaline battery of sealing is taken out from lower positioning hole 14, then new unsealed alkaline battery is placed in lower positioning hole 14, so circulate, so that alkaline battery can be sealed without interruption, improve the sealing efficiency of alkaline battery.
[0022] The utility model discloses, power assembly includes mounting panel, and mounting panel is fixed through bolt in the top of aluminium profile 7, and the top of mounting panel is fixed with oil cylinder 8 through bolt, and the one end of oil cylinder 8 telescopic part passes through mounting panel and is fixed with slide 1, and extruding assembly includes return spring 10, and return spring 10 is welded in the bottom of slide 1, and the bottom end of return spring 10 is welded with pressure die 2, and the bottom of pressure die 2 is set up with the upper locating hole 13 of corresponding with lower locating hole 14, and the top of pressure die 2 is welded with two guide posts 11, and guide post 11 passes through slide 1 and makes pressure die 2 carry out vertical up and down movement, when needing to seal, start oil cylinder 8 elongation, and oil cylinder 8 will push slide 1 and move down along slide rod 6, and slide 1 will drive pressure die 2 and move down through return spring 10, to make one of the alkaline battery in the upper die core 15 of lower mould 3 enter the upper locating hole 13 on pressure die 2, at this time, slide 1 continues to move down, and because alkaline battery supports pressure die 2, therefore pressure die 2 will not move down, to make slide 1 extrude return spring 10, to make pressure die 2 exert force to alkaline battery, make pressure die 2 press tightly the cover on alkaline battery, to seal alkaline battery, after sealing, oil cylinder 8 contracts, to make slide 1 and pressure die 2 move up, make alkaline battery and upper locating hole 13 separate, and pressure die 2 will make pressure die 2 reset under the action of return spring 10, and the top of pressure die 2 is welded with top sleeve 12, and there is interval between top sleeve 12 and slide 1, and return spring 10 is located in top sleeve 12, when pressure die 2 does not move down and slide 1 moves down, top sleeve 12 will resist and limit slide 1, to avoid extruding and damaging return spring 10;
[0023] Especially, the self-locking assembly includes an electromagnetic lock 18, the electromagnetic lock 18 is fixed on the upper surface of the base 5 through bolts, the both sides of the rotary table 4 are provided with clamping grooves 17, and the electromagnetic lock 18 can be clamped with the clamping grooves 17, the electromagnetic lock 18 is inserted into the clamping grooves 17 to lock and fix the rotary table 4, so that the position of the lower mold 3 is avoided to deviate, the upper surface of the lower mold 3 is provided with an embedding groove 16, and the die core 15 is embedded into the embedding groove 16, by placing the die core 15 into the embedding groove 16, the die core 15 can be positioned and placed.
[0024] The utility model discloses a working principle: when using, the unsealed alkaline battery is placed in the lower positioning hole 14 of two lower mould 3 upper mould core 15, and the upper cover of alkaline battery is placed at the top of alkaline battery, then starts the oil cylinder 8 elongation, and the oil cylinder 8 will push the sliding table 1 and move down along the slide rod 6, and the sliding table 1 will drive the compression mould 2 and move down through the reset spring 10, so that the alkaline battery in one of lower mould 3 upper mould core 15 enters the upper positioning hole 13 on the compression mould 2, at this time, the sliding table 1 continues to move down, and because the alkaline battery supports the compression mould 2, so the compression mould 2 will not move down, so that the sliding table 1 extrudes the reset spring 10, so as to exert force on the compression mould 2, and the compression mould 2 is pressed tightly on the cover of alkaline battery, so as to seal the alkaline battery, after sealing, the oil cylinder 8 contracts, so that the sliding table 1 and the compression mould 2 move up, and the alkaline battery is separated from the upper positioning hole 13, and the compression mould 2 will reset under the action of reset spring 10, then starts the motor 9, and the motor 9 will drive the rotary table 4 and rotate, when the rotary table 4 rotates one hundred and eighty degrees, makes another lower mould 3 rotate to the sealing position, makes the electromagnetic lock 18 and enters the clamping groove 17 and locks the rotary table 4, then seals another group of alkaline battery, and the sealed alkaline battery is taken out from the lower positioning hole 14, then the new unsealed alkaline battery is placed in the lower positioning hole 14, and the circulation is carried out, so that the alkaline battery can be sealed continuously, and the sealing efficiency of the alkaline battery is improved.
[0025] Finally, it should be pointed out that: in the description of the present application, it should be pointed out that, unless otherwise specified and limited, the terms "installation", "connection", "connection" should be understood broadly, which can be mechanical connection or electrical connection, or the communication between two elements, or direct connection, "up", "down", "left", "right" and the like are only used to indicate the relative positional relationship, when the absolute position of the described object changes, the relative positional relationship may change;
[0026] The utility model discloses an embodiment drawing, only relate to the structure of the embodiment of the present disclosure, other structures can refer to the usual design, under the condition of not conflicting, the same embodiment and different embodiments of the utility model can be combined with each other.
Claims
1. A closure for an alkaline battery comprising a base (5) characterised in that: The upper surface of the base (5) is fixedly connected with two symmetrical aluminum profiles (7), one side of the aluminum profile (7) is fixedly connected with a sliding rod (6), the outer side of the sliding rod (6) is slidably connected with a sliding table (1), the bottom of the sliding table (1) is provided with an extrusion assembly for pressing and sealing the upper cover, the top of the aluminum profile (7) is provided with a power assembly for driving the sliding table (1) to move up and down, the upper surface of the base (5) is provided with a rotary table (4), the bottom of the base (5) is fixedly connected with a motor (9), one end of the output shaft of the motor (9) penetrates through the base (5) and is fixed with the rotary table (4), the upper surface of the rotary table (4) is fixedly connected with two lower molds (3), the top of the lower mold (3) is provided with a mold core (15), the upper surface of the mold core (15) is provided with a plurality of lower positioning holes (14) for placing batteries, and the upper surface of the base (5) is provided with a self-locking assembly for fixing the rotation angle of the rotary table (4).
2. A closure for an alkaline cell as defined in claim 1, wherein: The power assembly comprises a mounting plate fixedly connected to the top of the aluminum profile (7), and an oil cylinder (8) fixedly connected to the top of the mounting plate, one end of the telescopic part of the oil cylinder (8) penetrating through the mounting plate is fixed with the sliding table (1).
3. A battery closure as defined in claim 1, wherein: The extrusion assembly comprises a reset spring (10) fixedly connected to the bottom of the sliding table (1), and a pressing die (2) fixedly connected to the bottom end of the reset spring (10), the bottom of the pressing die (2) is provided with an upper positioning hole (13) corresponding to the lower positioning hole (14).
4. A battery closure as defined in claim 3, wherein: The top of the pressing die (2) is fixedly connected with two guide columns (11), and the guide columns (11) penetrate through the sliding table (1) to make the pressing die (2) move vertically up and down.
5. A battery closure as defined in claim 4, wherein: The top of the pressing die (2) is fixedly connected with a top sleeve (12), and a space is left between the top sleeve (12) and the sliding table (1), and the reset spring (10) is located in the top sleeve (12).
6. A battery closure as defined in claim 1, wherein: The self-locking assembly comprises an electromagnetic lock (18) fixedly connected to the upper surface of the base (5), and the rotary table (4) is provided with a clamping groove (17) on both sides.
7. A battery closure as defined in claim 1, wherein: The upper surface of the lower mold (3) is provided with an embedding groove (16), and the mold core (15) is embedded in the embedding groove (16).