Fixed-axle-distance self-tensioning cutting device of fresh meat slicing machine
By introducing a fixed-axis self-tensioning cutting device into a fresh meat slicer, and utilizing a combination of active and driven tensioning wheels, the stability and cleaning issues of the transmission mechanism of the cutting device under waterproof spray cleaning are solved. This achieves self-tensioning and waterproof cleaning of the cutter disc, improving the service life and cleaning effect of the equipment.
Patent Information
- Application Number
- CN202423020828.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-09
- Publication Date
- 2025-10-24
- Estimated Expiration
- 2034-12-09
AI Technical Summary
In existing fresh meat slicers, the cutting device's transmission mechanism and food contact parts are not effectively isolated under the waterproof spray cleaning function, resulting in reduced lubrication, affecting cleaning frequency and equipment lifespan; the self-adjusting mechanism for the cutter disc axis distance has poor stability during cleaning and is easily damaged.
Design a fixed-axis self-tensioning cutting device for a fresh meat slicer. By combining an active tensioning wheel and a driven tensioning wheel, and using a tensioning spring to provide elastic support, maintain the constant axis rotation of the cutter disc, and achieve water spray cleaning of the cutter disc in a waterproof isolation box.
It achieves the self-tensioning function of the cutter head under waterproof spray cleaning conditions, avoiding collision damage to the transmission mechanism and reduced lubrication, thus improving the cleaning effect and service life of the equipment.
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Figure CN223463574U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to food processing machinery technical field, concretely is a fresh meat slicing machine's fixed axle distance self tension cutting device. BACKGROUND
[0002] Fresh meat slicing machine is a kind of full-automatic food processing machinery to fresh meat slicing, its working principle is to lift lifting platform by main motor, in this process, the main gear on lifting platform is reciprocating rubbed by fixed rack, and the reciprocating power of main shaft is provided by main gear, and then the power of knife disc, knife grinder and meat conveying belt is provided by main shaft, the transmission mode can make knife belt execute when passing fresh meat: 1, reciprocating sawing action of pulling action of knife disc driving;2, lifting cutting action of lifting platform driving, by the cooperation of the above two actions, simulate artificial fresh meat slicing action, ensure "fish scale line" effect after fresh meat slicing, ensure that the thickness, length and width of slice are consistent.
[0003] Applicant has developed multiple generations of products for fresh meat slicing device, and has realized technology transformation and market promotion, including:
[0004] First generation product: Chinese patent CN105291154A discloses a fresh meat slicing device, including drive box, lifting cutting table, cutting device, feeding device and discharge device, lifting cutting table is slidably installed on one side of drive box, feeding device is arranged on the top of drive box, cutting device is transversely through lifting cutting table, and is rotatably connected with the dynamic knife winch arranged at the left and right ends of lifting cutting table;Discharge device is arranged at the corresponding position of cutting device and feeding device, motor is arranged in drive box, lifting cutting table is driven to move up and down by lifting drive device on the output end of motor, and simultaneously drives the rotation of dynamic knife winch.The invention overcomes the technical problem that traditional slicing machine cannot slice fresh meat, by adopting high-speed transverse cutting of strip-shaped dynamic knife and cutting mode of vertical displacement of lifting cutting table, simulating the cutting action of human hand on fresh meat, improving the slicing effect, saving manpower and improving the degree of automation.
[0005] Second-generation product: Chinese patent CN207070804U discloses a fresh meat slicer, including a driving box, a lifting cutting table, a cutting device, a feeding device, a discharging device and a driving device. A lifting cutting table is slidably installed on one side of the driving box, and a feeding device is provided on the top of the driving box. The driving device is arranged at the sliding connection between the lifting cutting table and the driving box, the cutting device passes through the lifting cutting table horizontally, and the discharging device is arranged inside the lifting cutting table; a driving motor is provided in the driving box, and the driving motor drives the driving device to provide power for the lifting cutting table, the cutting device and the discharging device. A feeding motor is provided in the driving box, and the feeding motor provides power for the feeding device, and a clutch is also provided on the feeding motor; a speed regulator that can adjust the speed of the feeding motor is provided in the driving box. The machine overcomes the problems of high driving requirements for the feeding device and the risk of knife collapse. The feeding device drive is separated from the driving device of the slicer, which improves the service life of the machine.
[0006] After years of market use, the applicant has found that the existing cutting device has the following problems:
[0007] 1. As a food processing machine, the transmission mechanism and food contact parts are not effectively isolated. Frequent cleaning can easily damage the lubrication of the transmission mechanism. Reducing the cleaning frequency can easily cause rotten meat to remain on the knife belt and knife disc due to the high temperature working environment in summer, which has an adverse impact on food safety.
[0008] 2. In the first and second generation products, the cutter disc diameter changes when the blade belt is wound. To keep the blade belt in a tensioned state during the reciprocating cutting process, the drive structure of the cutter disc has a variable wheelbase elastic adaptive function. However, this function has been verified in market use to be difficult to clean and has poor mechanical transmission connection stability. Among them:
[0009] In the first generation of products, the sliding bevel gear 17 and the capstan rotating rod 11 rotate to provide rotational power for the cutterhead. However, as the cutterhead wheelbase is adaptively adjusted, the gear meshing connection between the above two components is prone to collision damage, resulting in gear tooth damage. If a water spray cleaning function is added to this structure, the service life of the equipment will be greatly reduced.
[0010] In the second-generation product, the power connection between the main shaft and the cutter disc drive shaft is achieved through the movable cutter disc chain 15, but the cutter discs on both sides are still connected by a tensioning mechanism with adaptive wheelbase adjustment. After long-term use, the chain elongation range is different, the cutter discs on both sides have poor synchronization, and are prone to loss of rotation, which in turn causes the knife belt to loosen. Moreover, under the power connection condition of chain lubrication, the elastic adaptive tensioning mechanism of the cutter disc is difficult to achieve water spray cleaning.
[0011] In summary, how to design a fresh meat slicing machine fixed axle distance self-tension cutting device, in the cutting device has the waterproof spray cleaning function on the basis of ensuring its self-tension function, become the technical problem to be solved in the field personnel, and through the comparative analysis, the technical scheme of the utility model is optimized and improved on the basis of the original technical scheme, which can prove its novelty. Utility model content
[0012] The utility model aims at solving one of the technical problems in the prior art. To this end, one object of the utility model is to provide a fresh meat slicing machine fixed axle distance self-tension cutting device, which can ensure its self-tension function on the basis of having a waterproof spray cleaning function, and has a simple structure and is easy to implement.
[0013] In order to solve the above problems, the utility model provides a fresh meat slicing machine fixed axle distance self-tension cutting device, which is arranged on both sides of the lifting platform of the fresh meat slicing machine and comprises a cutter head, a cutter head shaft gear and a cutter belt.
[0014] The cutting device further comprises a waterproof isolation box, an isolation plate, a driving tension pulley and a driven tension pulley. The power input end of the driving tension pulley penetrates the lifting platform and is coaxially fixed to the cutter head shaft gear, the power output end of the driving tension pulley is coaxially limited and connected to the driven tension pulley in a ring-shaped elastic tension manner, and the power output end of the driven tension pulley is coaxially fixed to the cutter head.
[0015] The isolation plate is fixedly arranged on the top surface of the lifting platform, the driving tension pulley and the driven tension pulley are axially constrained below the isolation plate, and the cutter head is rotationally connected above the isolation plate.
[0016] The waterproof isolation box is arranged outside the cutter head shaft gear, outside the driving tension pulley and the driven tension pulley, and outside the cutter head.
[0017] Preferably,
[0018] A plurality of tension grooves extending in a ring shape and recessed axially are formed in the top surface of the driving tension pulley, and a tension spring is embedded in the tension grooves in a ring shape.
[0019] A plurality of tension rods are fixedly arranged on the bottom surface of the driven tension pulley, the tension rods are axially limited and inserted into the tension grooves, and the circumferential outer wall of the tension rod is elastically supported by the tension spring.
[0020] Preferably,
[0021] The wheel shaft of the driving tension pulley penetrates the lifting platform downward, and the cutter head shaft gear is coaxially fixed to the bottom of the wheel shaft of the driving tension pulley.
[0022] The wheel shaft of the driven tensioning wheel penetrates the isolation plate in an upward rotation, and the wheel shaft top of the driven tensioning wheel is coaxially fixed to the cutter head;
[0023] The wheel shafts of the driving tensioning wheel and the driven tensioning wheel are coaxially sleeved with bearings for restricting the coaxiality of the driving tensioning wheel and the driven tensioning wheel.
[0024] Compared with the prior art, the utility model has the advantages of:
[0025] The utility model discloses a kind of fixed axle distance self-tensioning cutting device of fresh meat slicer, first, the rotation power of two cutter head shaft gears on both sides is provided by the rotation power of two main shaft transmission gears of fixed interval in prior art, and rotation bearing of constant axle interval is provided for two cutter head shaft gears by lifting platform, and rotation power is provided for driving tensioning wheel by cutter head shaft gear;Then, the tensioning spring in the top surface tensioning groove of driving tensioning wheel provides the circumferential elastic resistance of tensioning lever fixed at the bottom of driven tensioning wheel, to realize that driving tensioning wheel is applied to driven tensioning wheel with rotation power with self-adapting tensioning function;Then, driven tensioning wheel drives cutter head rotation, in this process, isolation plate bottom surface and lifting platform top surface cooperate axial constraint driving tensioning wheel and driven tensioning wheel, and driving tensioning wheel and driven tensioning wheel are kept coaxial by bearing;Finally, waterproof isolation box is covered isolation cutter head, driving tensioning wheel and driven tensioning wheel and cutter head shaft gear, the water spray cleaning of cutter head is facilitated, to avoid that transmission mechanism of cutter head is drenched. BRIEF DESCRIPTION OF DRAWINGS
[0026] In order to more clearly illustrate the technical solutions in the embodiments of the present application or the prior art, the following will briefly introduce the drawings needed to be used in the embodiments or prior art description. Obviously, the drawings in the following description only some embodiments of the present application, and for those skilled in the art, without creative labor, other drawings can also be obtained from these drawings.
[0027] Figure 1 It is a three-dimensional structure schematic diagram of the whole fresh meat slicing machine in the utility model;
[0028] Figure 2 It is a three-dimensional structure schematic diagram (partially hidden) of the utility model;
[0029] Figure 3 It is a three-dimensional structure disassembly schematic diagram of the utility model;
[0030] Figure 4 It is a half sectional view of the utility model;
[0031] Figure 5 It is a bottom view of driven tensioning wheel in the utility model;
[0032] Figure 6The utility model discloses a top view of the driving tension wheel in the utility model;
[0033] In the drawing: 1 - lifting platform; 2 - cutting device; 3 - knife belt; 4 - cutter head; 5 - isolation plate; 6 - driven tension wheel; 7 - driving tension wheel; 8 - cutter head shaft gear; 9 - main shaft transmission gear; 10 - waterproof isolation box; 11 - tensioning lever; 12 - tension spring; 13 - tension groove; 14 - lock pin. DETAILED DESCRIPTION
[0034] The embodiments of the present application are described in detail below, examples of which are shown in the accompanying drawings, wherein the same or similar notations represent the same or similar elements or elements having the same or similar functions throughout. The embodiments described below by referring to the drawings are exemplary and are only used to explain the present application and cannot be understood as a limitation of the present application.
[0035] In the description of the present application, it should be explained that unless otherwise explicitly specified and limited, the terms "mounting", "connection", "connecting" should be understood broadly, for example, can be fixed connection, can also be detachable connection, or integrally connected, can be mechanical connection, can also be electrical connection, can be directly connected, can also be indirectly connected through intermediate medium, can be the internal communication of two elements or the interaction relationship of two elements. For ordinary skilled in the art, the specific meaning of the above terms in the present application can be understood according to the specific circumstances.
[0036] The utility model makes further detailed description in combination with the drawings below.
[0037] In combination Figures 1-6 The utility model provides a kind of fixed axle distance self-tension cutting device of fresh meat slicing machine, the cutting device 2 is straddled in the lifting platform 1 both sides of fresh meat slicing machine, including cutter head 4, cutter head shaft gear 8 and knife belt 3, wherein the cutter head of fresh meat slicing machine both sides cooperates winding and reciprocating pulling lifting platform middle cutting fresh meat knife belt, is provided with reciprocating rotary power for cutter head by cutter head shaft gear meshing connection on the main shaft of fresh meat slicing machine;
[0038] Cutting device further includes waterproof isolation box 10, isolation plate 5, driving tension wheel 7 and driven tension wheel 6;The power input end of driving tension wheel penetrates lifting platform and is coaxially fixed with cutter head shaft gear, the power output end of driving tension wheel is coaxially limited and annularly elastically tensioned and connected driven tension wheel;The power output end of driven tension wheel is coaxially fixed with cutter head;
[0039] Isolation plate is fixed on the top surface of lifting platform, and the driving tension wheel and driven tension wheel are axially constrained below the isolation plate, and the cutter head is rotatably connected above the isolation plate;
[0040] The waterproof isolation box is arranged outside the cutter head shaft gear, outside the driving tensioner and the driven tensioner, and outside the cutter head.
[0041] Preferably,
[0042] A plurality of annularly extending and axially concave tension grooves 13 are formed on the top surface of the driving tensioner, and the tension grooves annularly support the embedded tension spring 12;
[0043] A plurality of tension levers 11 are fixed on the bottom surface of the driven tensioner, the tension levers are axially limited and inserted into the tension grooves, and the circumferential outer wall of the tension lever is elastically supported by the tension spring.
[0044] Preferably,
[0045] The wheel shaft of the driving tensioner penetrates the lifting platform downward, and the bottom of the wheel shaft of the driving tensioner is coaxially fixed with the cutter head shaft gear;
[0046] The wheel shaft of the driven tensioner penetrates the isolation plate upward, and the top of the wheel shaft of the driven tensioner is coaxially fixed with the cutter head.
[0047] The wheel shafts of the driving tensioner and the driven tensioner are coaxially sleeved with bearings which constrain the coaxiality of the driving tensioner and the driven tensioner.
[0048] The working principle of the utility model is:
[0049] During the working of the utility model, the main shaft transmission gear 9 in the prior art provides rotary power for the cutting devices on both sides of the fresh meat slicing machine, thereby driving the cutter head shaft gear to rotate on the lifting platform in a posture with a constant shaft distance, so that the cutter head shaft gear and the main shaft transmission gear do not relatively horizontally move like the first generation and the second generation products of the applicant, but only rotate in meshing, thereby effectively solving the problem of collision and damage of the cutter head shaft gear and the main shaft transmission gear.
[0050] Then, the cutter head shaft gear drives the driving tensioner to rotate, the tension spring in the tension groove of the cutter head shaft gear provides annular elastic support for the tension lever at the bottom of the driven tensioner, and it should be noted that, Figure 1 The cutting device on the left side of the middle lifting platform elastically supports the cutter head in the counterclockwise direction, and the cutting device on the right side of the middle lifting platform elastically supports the cutter head in the clockwise direction, so as to ensure that the cutter belt in the middle of the lifting platform is always in an elastically tensioned state.
[0051] In addition, the upper part of the waterproof isolation box is provided with a buckling cover hinged on the isolation plate, the buckling cover can be opened to spray water on the cutter head and the cutter belt for cleaning, the middle part of the waterproof isolation box is sealed and packaged with the driving tensioner and the driven tensioner, and the bottom of the waterproof isolation box is sealed and packaged with the cutter head shaft gear and the main shaft transmission gear and filled with lubricating grease, so as to realize the waterproof sealing of the cutter head transmission mechanism.
[0052] In addition, the utility model provides preferably, the waterproof isolation box body's middle part is penetrated and is connected with the lock pin 14 in the screw, this lock pin one end radial adjustment is supported in the circumferential outer wall of driven tension pulley, with driven tension pulley and the relative fixation of waterproof isolation box body are realized, the initial installation and disassembly of cutter disc upper cutter belt are convenient, the lock pin one end is separated from the circumferential outer wall of driven tension pulley under the working condition.
[0053] The above describes the utility model and its implementation mode, and this kind of description has no limit, and the embodiment shown in the drawing is only one of the utility model, and the actual structure is not limited to this. In general, if the ordinary skilled person in the art is inspired, without departing from the utility model creation tenet, the similar structure mode and embodiment that is not creative design with this technical scheme, all should belong to the protection scope of the utility model.
Claims
1. A fixed-axis self-tensioning cutting device for a meat slicer. The cutting device is mounted on both sides of the meat slicer's lifting platform and includes a cutter disc, a cutter disc shaft gear, and a knife belt. The cutter discs on either side of the meat slicer cooperate to wrap around and reciprocate the knife belt in the middle of the lifting platform to cut the meat. The cutter disc shaft gear, meshed with the meat slicer's main shaft, provides the reciprocating rotational power for the cutter discs. characterized in that The cutting device also includes a waterproof isolation box, an isolation plate, an active tensioning wheel and a driven tensioning wheel; the power input end of the active tensioning wheel penetrates the lifting platform and is coaxially fixed to the cutter head shaft gear, the power output end of the active tensioning wheel is coaxially limited and circumferentially elastically tensioned to connect to the driven tensioning wheel; the power output end of the driven tensioning wheel is coaxially fixed to the cutter head; The isolation plate is fixed on the top surface of the lifting platform, the lower part of the isolation plate axially constrains the active tension wheel and the driven tension wheel, and the upper part of the isolation plate is rotatably connected to the cutter head; The waterproof isolation box is arranged outside the cutter disc shaft gear, outside the active tension wheel and the driven tension wheel, and outside the cutter disc.
2. The fixed-axis self-tensioning cutting device for a fresh meat slicer according to claim 1, characterized in that: A plurality of circumferentially extending and axially inwardly concave tensioning grooves are provided on the top surface of the active tensioning wheel, and tensioning springs are embedded in the circumferentially supporting grooves; A plurality of tensioning levers are fixedly provided on the bottom surface of the driven tensioning wheel. The tensioning levers are axially limited and inserted into the tensioning grooves, and the circumferential outer walls of the tensioning levers are elastically supported by tensioning springs.
3. The fixed-axis self-tensioning cutting device for a fresh meat slicer according to claim 1, characterized in that: The axle of the active tensioning wheel rotates downward to penetrate the lifting platform, and the cutter head shaft gear is coaxially fixed to the bottom of the axle of the active tensioning wheel; The axle of the driven tension wheel rotates upward and penetrates the isolation plate, and the top of the axle of the driven tension wheel is coaxially fixed to the cutter head; The axles of the active tension wheel and the driven tension wheel are both coaxially sleeved with bearings for constraining the coaxiality of the active tension wheel and the driven tension wheel.
Citation Information
Patent Citations
Fresh meat slicing device
CN105291154A
Fresh meat slicing machine
CN207070804U