Cigarette making and plug assembling machine filter tip cutting drum wheel
By introducing structures such as positioning seats and rotating positioning blocks on the filter cutting drum, the problems of cumbersome installation process and reliance on subjective feelings have been solved, enabling fast and accurate installation and improving work efficiency and product quality.
Patent Information
- Application Number
- CN202422580634.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-24
- Publication Date
- 2025-10-24
- Estimated Expiration
- 2034-10-24
AI Technical Summary
The installation process of existing filter cutting drums is cumbersome and relies on the subjective judgment of maintenance personnel, resulting in a low success rate of installation on the first attempt, which affects production efficiency and product quality.
By introducing a positioning seat, a rotating positioning block, a threaded top block, and a set screw into the filter cutting drum, the installation and adjustment process is simplified, and the rotating positioning block enables fast and accurate positioning and disassembly.
This technology enables rapid and precise installation of the filter cutting drum, improving work efficiency, reducing labor intensity and raw material consumption, and ensuring product quality.
Smart Images

Figure CN223463631U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to tobacco processing equipment technical field especially relates to a filter cutting drum wheel of rolling machine. BACKGROUND
[0002] In the tobacco manufacturing process, the filter cutting drum wheel is the key component in ZJ112 rolling machine, its main role is to take out filter stick from filter stick hopper continuously, and ensure filter stick axial alignment, then cut it into two sections of double length filter section through cutter device for subsequent process use. The filter cutting drum wheel is clamped on the transmission shaft through a tension screw to make it follow the transmission shaft movement, when the tension screw is loosened, the filter cutting drum wheel can move along the axial direction on the transmission shaft to facilitate disassembly. There is a cutter slot with 0.6mm width on the filter cutting drum wheel, the cutter thickness is 0.2mm, when installing, the cutter needs to be located at the center position of the cutter slot.
[0003] Because there will be flying end continuously in the filter cutting process, the filter cutting drum wheel cutter slot will be blocked after long time operation, which affects the filter cutting effect, so the filter cutting drum wheel needs to be disassembled regularly to clean the filter cutting drum wheel cutter slot.
[0004] The steps of disassembling the filter cutting drum wheel are as follows: 1, loosen the cutter holder fastening screw, swing the cutter holder to swing out the cutter from the filter cutting drum wheel cutter slot. 2, loosen the filter cutting drum wheel tension screw. 3, take down the filter cutting drum wheel along the axial direction. 4, disassemble and clean the filter cutting drum wheel, after cleaning, assemble the filter cutting drum wheel. After the filter cutting drum wheel cleaning and assembling are completed, it needs to be installed, the steps are as follows: 1, put the filter cutting drum wheel into the transmission shaft along the axial direction. 2, swing in the cutter holder and move the cutting wheel axially, so that the cutter does not contact any side of the cutting ring when rotating. 3, tighten the cutter holder. 4, use 0.2mm plug gauge to measure the gap between the cutter slot outer edge and the cutter, it cannot be too tight or too loose. 5, use plug gauge to measure the gap between the air distribution ring and the filter cutting drum wheel, the gap should not be less than 0.1mm, and also should not be more than 0.2mm. 5, adjust the filter cutting drum wheel joint position. 6, tighten the filter cutting drum wheel fastening screw.
[0005] The filter cutting drum wheel has the following shortcomings when installing: first, the adjustment process is complicated, and it is difficult to ensure the success rate at one time, often needs to stop the equipment repeatedly to adjust, which affects the production efficiency, product quality and increases the consumption of raw materials. Second, in the adjustment process, because everyone's hand feeling is not the same, so the subjective feeling of the maintenance personnel has great influence on the adjustment result, if the cooperation between the filter cutting drum wheel and the cutter is not precise enough, long time operation will cause cutter deformation, wheel body wear, filter length difference too large and other problems, which has adverse effects on the effective operation rate of the equipment and product quality. UTILITY MODEL CONTENTS
[0006] In order to overcome the deficiencies of the prior art, the filter cutting drum wheel of the cigarette making machine is provided to overcome the deficiencies of the prior art. The new filter cutting drum wheel can realize rapid and accurate positioning and disassembly, improve work efficiency, reduce labor intensity, save production time, reduce raw material consumption and improve product quality. By introducing the positioning seat, the rotary positioning block, the threaded top block and the top wire and other structures, the installation and adjustment process of the filter cutting drum wheel is simplified, the dependence on the subjective feelings of maintenance personnel is reduced, and the one-time success rate of installation is improved.
[0007] In order to achieve the above object, the utility model embodiment provides the following technical scheme:
[0008] A filter cutting drum wheel of a cigarette making machine is used for being installed on a transmission shaft, comprising: a drum wheel body and a rotary positioning block; the drum wheel body has a locking ring and a positioning seat, the locking ring is used for being sleeved and locked on the transmission shaft, and the positioning seat is located at the axial outer end of the locking ring and has a threaded hole in the center; the rotary positioning block has a rotary ring and a positioning column, the rotary ring has an external thread, the rotary ring is installed in the threaded hole of the positioning seat, and the positioning column is arranged at the core of the rotary ring and used for abutting against the end of the transmission shaft.
[0009] Optionally, the positioning seat is a complete circular ring, a separation groove is arranged between the locking ring and the positioning seat, the separation groove is arranged along the circumference of the locking ring, and the part outside the separation groove on the entire circumference connects the locking ring and the positioning seat.
[0010] Optionally, the locking ring is further provided with a locking groove, the locking groove is parallel to the axial direction of the locking ring and causes a gap in the circumferential direction of the complete locking ring, and the locking groove is communicated with the separation groove.
[0011] Optionally, the locking ring on the two sides of the locking groove is provided with a threaded hole on one side and a through hole on the other side, and a fastening screw is installed on the threaded hole on the other side through the through hole on one side.
[0012] Optionally, the positioning column has two, the two positioning columns are crossed in a cross shape, and the intersection point of the two positioning columns is located at the center of the rotary ring.
[0013] Optionally, the positioning column is a cylindrical shape.
[0014] Optionally, a drum wheel scale is arranged on the outer end surface of the positioning seat, the drum wheel scale is arranged radially in a circle with the axis of the positioning seat as the center, a positioning scale is arranged on the outer end surface of the rotary ring, and the positioning scale is arranged radially in a circle with the axis of the rotary ring as the center.
[0015] Optionally, the outer circumference of the positioning seat is provided with a clamping assembly, the clamping assembly is located at the axial center of the positioning seat, and the clamping assembly is used for clamping the rotating positioning block.
[0016] Optionally, a clamping groove and a clamping hole are formed in the radial direction of the positioning seat, the clamping groove is located at the radial inner side of the clamping hole, the clamping assembly comprises a clamping screw and a clamping block, the inner side surface of the clamping block is a threaded surface matched with the outer thread of the rotating ring, the clamping block is inserted into the clamping groove, the threaded surface of the clamping block abuts against the rotating ring, and the clamping screw is threadedly installed in the clamping hole and the inner end of the clamping screw abuts against the outer side surface of the clamping block.
[0017] Optionally, the clamping groove is a square groove, and the clamping block is a square block matched with the clamping groove.
[0018] The one or more technical solutions provided in the embodiments of the present application have at least the following technical effects or advantages:
[0019] The drum wheel body increases a positioning seat with an internal thread on the basis of the locking ring of the original drum wheel, the positioning seat is located at the axial outer end of the locking ring, and a threaded hole is arranged at the center of the positioning seat, so as to cooperate with the rotating positioning block. The rotating positioning block comprises a rotating ring with an outer thread, and the rotating ring is installed in the threaded hole of the positioning seat, so that the rotating positioning block can be screwed in or out of the positioning seat to adjust the depth of the transmission shaft inserted into the filter cutting drum wheel, and axial rapid adjustment is realized. The positioning column arranged in the rotating block can abut against the end of the transmission shaft. Precise adjustment is performed once at the first use, and then when the filter cutting drum wheel is installed, the filter cutting drum wheel only needs to be pushed to the bottom, without the need of axial adjustment, so that the cumbersome steps in the installation process are avoided, repeated measurement by using a plug gauge is not needed, the influence of subjective feeling of a maintenance personnel on the adjustment result is eliminated, the problem of low success rate of the filter cutting drum wheel in one-time installation is solved, rapid and accurate installation of the filter cutting drum wheel is realized, and the work efficiency is greatly improved.
[0020] The advantages of the additional aspects of the present application will be given in the following description, some of which will become apparent from the following description, or be understood through the practice of the present application. BRIEF DESCRIPTION OF DRAWINGS
[0021] The drawings constituting a part of the present application are used to provide a further understanding of the present application, and the schematic embodiments of the present application and the description thereof are used to explain the present application, and do not constitute an improper limitation on the present application. In addition, the mutual distance or size is exaggerated for showing the positions of the parts, and the schematic diagram is only used for illustration.
[0022] Figure 1 is a schematic diagram of the cutting drum wheel provided by the embodiments of the present application;
[0023] Figure 2 is a first angle diagram of a drum wheel body provided by the embodiment of the utility model;
[0024] Figure 3 is a second angle diagram of a drum wheel body provided by the embodiment of the utility model;
[0025] Figure 4 is a rotating positioning block diagram provided by the embodiment of the utility model;
[0026] Figure 5 is a top block diagram provided by the embodiment of the utility model;
[0027] Figure 6 is a top block and rotating positioning block cooperation diagram provided by the embodiment of the utility model;
[0028] In the figure: 1, drum wheel body;11, locking ring;111, separation groove;112, locking groove;12, positioning seat;121, jacking groove;122, wheel body scale;123, jacking hole;2, rotating positioning block;21, rotating ring;22, positioning column;23, positioning scale;3, fastening screw;4, jacking screw;5, top block; DETAILED DESCRIPTION
[0029] It should be noted that the following detailed description is exemplary and is intended to provide further explanation of the utility model. Unless otherwise indicated, all technical and scientific terms used in the utility model have the same meaning as understood by one of ordinary skill in the art to which the utility model belongs. In addition, it should be understood that when the terms "comprise" and / or "include" are used in the specification, they refer to the presence of a feature, step, operation, device, component and / or their combination.
[0030] In order to solve the following technical problems: 1. The adjustment process is complicated, and needs to be adjusted for many times, which affects the production efficiency. 2. The adjustment process depends on the subjective feeling of the maintenance personnel, resulting in low success rate of installation. 3. The cooperation between the filter cutting drum wheel and the cutter is not precise enough, and long-time operation may cause deformation of the cutter and wear of the wheel body. 4. The use of a feeler gauge for repeated measurement increases the workload and time consumption. The utility model provides a filter cutting drum wheel of a rolling machine.
[0031] As shown in Figure 1 , the filter cutting drum wheel of the rolling machine comprises a drum wheel body 1 and a rotating positioning block 2;As shown in Figure 2 , the drum wheel body 1 has a locking ring 11 and a positioning seat 12, the locking ring 11 is used for sleeving and locking on the transmission shaft, the positioning seat 12 is located at the axial outer end of the locking ring 11, and the center of the positioning seat 12 has a threaded hole;As shown in Figure 4As shown, the rotating positioning block 2 has a rotating ring 21 with external threads and a positioning column 22 arranged in the core of the rotating ring 21 for abutting against the end of the transmission shaft.
[0032] The drum wheel body 1 adds a positioning seat 12 with internal threads on the basis of the locking ring 11 of the original drum wheel. The locking ring 11 is designed to be closely sleeved on the transmission shaft, and the locking mechanism ensures that it will not loosen during work. The positioning seat 12 is located at the axial outer end of the locking ring 11, and the center is equipped with a threaded hole to facilitate cooperation with the rotating positioning block 2. The rotating positioning block 2 includes an external threaded rotating ring 21, which is installed in the threaded hole of the positioning seat 12, so that the rotating positioning block 2 can be screwed in or out of the positioning seat 12 to adjust the depth of the transmission shaft inserted into the filter cutting drum wheel, achieving rapid axial adjustment. The positioning column 22 arranged in the rotating block can abut against the end of the transmission shaft. A precise adjustment is made at the first use, and then the filter cutting drum wheel is only pushed to the bottom during installation, without the need for axial adjustment, avoiding the cumbersome steps during installation, eliminating the need for repeated measurements using a plug gauge, eliminating the influence of the subjective feelings of maintenance personnel on the adjustment results, solving the problem of low success rate of filter cutting drum wheel installation, achieving rapid and accurate installation of the filter cutting drum wheel, and greatly improving work efficiency.
[0033] The positioning seat 12 is a complete circular ring, and a separation groove 111 is arranged between the locking ring 11 and the positioning seat 12, the separation groove 111 is arranged along the circumference of the locking ring 11, and the part outside the separation groove 111 on the entire circumference connects the locking ring 11 and the positioning seat 12.
[0034] As shown in Figure 2 , Figure 3 The positioning seat 12 is designed as a complete circular ring shape, which can provide a larger contact area for connecting with the locking ring 11, improving the overall stability and durability. A separation groove 111 is arranged between the locking ring 11 and the positioning seat 12, and the separation groove 111 is arranged along the circumference of the locking ring 11. The separation groove 111 separates the complete positioning seat 12 and the locking ring 11, so that the locking ring 11 can realize the locking function. The part outside the separation groove 111 on the entire circumference firmly connects the locking ring 11 and the positioning seat 12 together, which enhances the overall structural stability of the assembly.
[0035] The locking ring 11 is also provided with a locking groove 112, which is parallel to the axial direction of the locking ring 11, so that the complete locking ring 11 has a proper gap in the circumferential direction. The locking groove 112 is connected with the partition groove 111, so that the locking ring 11 can effectively release part of the stress when being fastened, and the locking groove 112 cooperates with the partition groove 111, so that the locking ring 11 can be reliably locked on the transmission shaft.
[0036] On both sides of the locking ring 11, one side is provided with a threaded hole, and the other side is provided with a through hole. Through this design, the fastening screw 3 can pass through the through hole on one side and be smoothly installed into the threaded hole on the other side, thereby forming a stable connection, ensuring the safety and stability of the filter cutting drum under high load working conditions.
[0037] As shown in Figure 4 The positioning column 22 is designed as two columns and arranged in a cross shape (90° cross), and the intersection point is located at the center of the rotating ring 21. Through the cross design of the two positioning columns 22, the filter cutting drum transmission shaft can be resisted to achieve more accurate positioning. At the same time, this design also facilitates the rotation of the rotating ring 21, realizes quick installation and adjustment, so that the maintenance personnel can quickly complete the installation and disassembly of the drum without affecting the cutting accuracy. The positioning column 22 is a cylindrical shape, of course, it can be understood that a prism or an elliptical column can also be used, as long as it can achieve positioning.
[0038] The outer end surface of the positioning seat 12 is provided with a wheel body scale 122. These scales are arranged in a circumferential radiation manner with the axis of the positioning seat 12 as the center. Such a design enables the operator to conveniently and accurately adjust the cutting position, ensuring the accuracy during the cutting process. Correspondingly, the outer end surface of the rotating ring 21 is also provided with a positioning scale 23. The cooperation between the two provides an intuitive reference, which helps to accurately adjust during operation. The axial depth change when the rotating ring 21 rotates one grid is calculated by the screw pitch, so that the operator can quickly grasp the appropriate position during equipment adjustment, thereby improving work efficiency and reducing the operation failure rate.
[0039] The outer circumference of the positioning seat 12 is provided with a tightening assembly, which is located at the central position of the axial direction of the positioning seat 12 and is specially used for tightening the rotating positioning block 2. This design enables the rotating positioning block 2 to be quickly and stably fixed during installation, ensuring that it will not loosen during the cutting process. The central positioning design of the tightening assembly makes the force application more uniform, thereby effectively preventing structural damage caused by excessive local stress. This design not only enhances the stability of the equipment, but also prolongs the service life, providing a reliable guarantee for the subsequent production process.
[0040] As shown in Figure 2 ,Figure 3 As shown, the positioning seat 12 is radially provided with a clamping groove 121 and a clamping hole 123, and the clamping groove 121 is located radially inside the clamping hole 123. The clamping assembly is composed of a clamping screw 4 and a clamping block 5, as shown in Figure 5 As shown, the inner side surface of the clamping block 5 is a threaded surface matched with the external thread of the rotating ring 21, which ensures that the clamping block 5 can effectively abut against the rotating ring 21 during the clamping process, providing a stable fixing effect. As shown in Figure 6 As shown, the clamping screw 4 is installed in the clamping hole 123 through the thread, and the inner end thereof abuts against the outer side surface of the clamping block 5. Through this structure, reliable fixation of the rotating ring 21 can be achieved, effectively improving the safety and stability of the equipment.
[0041] In this embodiment, the clamping groove 121 is designed as a square groove, and the clamping block 5 is designed as a square block matched with the clamping groove 121. This matching design can effectively prevent the clamping block 5 from rotating during the clamping process, thereby avoiding the problem that the threaded surface of the clamping block 5 cannot engage with the external thread of the rotating ring 21, causing damage to the thread of the rotating ring 21. The combination of the square groove and the square block-shaped clamping block 5 enables the clamping block 5 to remain in a fixed position during the clamping operation, thereby ensuring stable fixation of the rotating ring 21.
[0042] The use steps of the filter cutting drum are as follows:
[0043] 1. When used for the first time, loosen the clamping screw 4, and push the filter cutting drum body 1 into the filter cutting drum transmission shaft.
[0044] 2. Place the cutter into the cutter groove, adjust the axial position of the filter cutting drum by rotating the rotating positioning block 2 in the positioning seat 12, so that it is in the best position for cutting.
[0045] 3. Tighten the clamping screw 4 and adjust the circumferential intersection position of the filter cutting drum, and tighten the fastening screw 3.
[0046] 4. When disassembled and installed subsequently, only need to push the filter cutting drum to the bottom, adjust the intersection position, and tighten the fastening screw 3.
[0047] When used for the first time, a precise adjustment is made, and the rotating positioning block 2 is fixed so that it cannot rotate. When installed subsequently, only need to push the filter cutting drum to the bottom, adjust the intersection position, and fix the fastening screw 3, without the need for axial adjustment. This simplifies the installation and disassembly process of the drum, enables quick and precise positioning and disassembly, improves work efficiency, reduces labor intensity, saves production time, reduces raw material consumption, and improves product quality.
[0048] The utility model discloses above although the specific embodiment of the utility model has been described in conjunction with the drawing, is not the limit to the protection scope of the utility model, and the person skilled in the art should understand that on the basis of the technical scheme of the utility model, various modifications or deformation that the person skilled in the art can make without paying creative labour are still within the protection scope of the utility model.
Claims
1. A filter cut drum for a tipping machine for mounting on a drive shaft, characterised in that, The utility model relates to a kind of drum wheel and rotating positioning block, comprising: The drum wheel body has locking ring and positioning seat, the locking ring is used to sleeve and lock on the transmission shaft, the positioning seat is located at the axial outer end of the locking ring, and the center of positioning seat has threaded hole; The rotating positioning block has rotating ring and positioning column, the rotating ring has outer thread, rotating ring is installed in the threaded hole of positioning seat, and the positioning column is arranged in the core of rotating ring for resisting the end of the transmission shaft. The positioning seat is a complete circular ring, a separation groove is arranged between the locking ring and the positioning seat, the separation groove is arranged along the circumference of the locking ring, and the part outside the separation groove on the entire circumference connects the locking ring and the positioning seat.
2. A filter cut drum for a tipping machine as claimed in claim 1, characterised in that, The locking ring is also provided with a locking groove parallel to the axial direction of the locking ring, which generates a gap in the circumferential direction of the complete locking ring, and the locking groove is in communication with the separation groove.
3. A filter cut drum for a tipping machine as claimed in claim 2, characterised in that, On the locking ring on both sides of the locking groove, one side is provided with a threaded hole, and the other side is provided with a through hole, and a fastening screw is installed on the threaded hole of the other side through the through hole.
4. A filter cut drum for a tipping machine as claimed in claim 3, characterised in that, The positioning column has two, and the two positioning columns are crossed in a cross shape, and the intersection point of the two positioning columns is located at the center of the rotating ring.
5. A filter cut drum for a tipping machine as claimed in claim 1, characterised in that, The positioning column is cylindrical.
6. A filter cut drum for a tipping machine as claimed in claim 5, characterised in that, The outer end surface of the positioning seat is provided with a drum scale, the drum scale is arranged radially around the axis of the positioning seat, the outer end surface of the rotating ring is provided with a positioning scale, and the positioning scale is arranged radially around the axis of the rotating ring.
7. A filter cut drum for a tipping machine as claimed in claim 1, characterised in that, A tightening assembly is arranged on the outer circumference of the positioning seat, and the tightening assembly is located at the center of the axial direction of the positioning seat and is used to tighten the rotating positioning block.
8. The filter cutting drum of the filter-making machine according to claim 1, characterized in that: A tightening groove and a tightening hole are formed in the radial direction of the positioning seat, the tightening groove is located radially inside the tightening hole, the tightening assembly includes a tightening screw and a top block, the inner side surface of the top block is a threaded surface matched with the outer thread of the rotating ring, the top block is inserted into the tightening groove, the threaded surface of the top block abuts against the rotating ring, the tightening screw is threadedly installed in the tightening hole, and the inner end of the tightening screw abuts against the outer side surface of the top block.
9. A filter cut drum for a tipping machine as claimed in claim 8, characterised in that, The tightening groove is a square groove, and the top block is a square block matched with the tightening groove.
10. A filter cut drum for a tipping machine as claimed in claim 9, characterised in that,