Glue-free mattress
The edge is fixed to the side wall of the bed core through a glue-free connection structure, fixed with hot-melt cotton sheets and nails, and combined with ultrasonic welding of the independent pocket spring bed core, which solves the health and environmental problems caused by glue connection and realizes the environmental friendliness and easy disassembly of the mattress.
Patent Information
- Application Number
- CN202423094361.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-13
- Publication Date
- 2025-10-24
- Estimated Expiration
- 2034-12-13
AI Technical Summary
The glue connections in existing mattresses cause formaldehyde volatilization, noise pollution, are environmentally unfriendly and difficult to disassemble and recycle, affecting user health and recycling rates.
The edge is fixed to the side wall of the bed core using a glue-free connection structure, fixed with hot-melt cotton sheets and nails, and ultrasonically welded to ensure that the mattress components are connected without glue.
It improves the healthiness and recycling rate of the mattress, keeps the air fresh, avoids abnormal noise, and ensures the safety and quietness of the mattress during use.
Smart Images

Figure CN223463853U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to a bedding field especially relates to a no glue mattress. BACKGROUND
[0002] The existing mattress has glue, which is mainly distributed as follows: 1. The existing bed core is often an independent bagged spring bed core, and adjacent independent bagged springs are connected by glue; 2. The surrounding edge is fixed on the side wall of the bed core by glue; 3. The material of the comfort layer and the surface layer contains glue. Such mattress has formaldehyde, volatile matter, bad smell, is not environmentally friendly, produces noise during use, and has a safety hazard of damaging health. In addition, due to the glue connection material, the mattress parts are easily damaged during disassembly, resulting in low recycling rate of old products. SUMMARY
[0003] The utility model discloses a no glue mattress, which solves the above problems in the prior art. The surrounding edge is fixed on the side wall of the bed core by the connecting structure, and the connecting structure is a no glue structure, forming a no glue mattress, which is beneficial to the health of the user, keeps the air smell fresh around the mattress, and is also beneficial to the disassembly, recycling and reuse of the mattress.
[0004] The above technical purpose of the utility model is mainly solved by the following technical scheme: a no glue mattress, comprising a bed core, a comfort layer covering the surface of the bed core, and a surface layer wrapping the bed core and the comfort layer, characterized in that the side wall of the bed core is provided with a surrounding edge, the surrounding edge is fixed on the bed core by a connecting structure, the connecting structure is a no glue structure, and the surrounding edge has elasticity for providing elastic support and protecting the bed core. When the mattress is used, the user needs to sit on the surrounding edge when lying down or getting up. When the user sits on the surrounding edge, the surrounding edge bears most of the weight of the user, and the force area of the surrounding edge is small, resulting in large force on the single surface area of the surrounding edge, which easily falls off. Therefore, the mattress of the prior art needs to use more glue to fix the surrounding edge, resulting in a large amount of glue in the mattress. Therefore, the technical scheme changes the fixing method of the surrounding edge, fixes the surrounding edge on the side wall of the bed core by the connecting structure, and the connecting structure is a no glue structure, forming a no glue mattress, which is beneficial to the health of the user, keeps the air smell fresh around the mattress, and is also beneficial to the disassembly, recycling and reuse of the mattress.
[0005] As further improvement and supplement to the above technical solutions, the utility model discloses the following technical measures: the connecting structure includes a plurality of interval setting connecting sheet, each connecting sheet vertically covers the outside of the surrounding edge, and the both ends of the connecting sheet are folded towards the direction of the bed core and cover the upper side and the lower side of the surrounding edge and are fixed to the upper edge and the lower edge of the bed core respectively, and the connecting sheet is used to fix the surrounding edge to the side of the bed core. The connecting structure uses connecting sheet, and the connecting sheet does not contain glue, and the upper edge and the lower edge of the connecting sheet are fixed by physical fixation, so that the connecting structure itself does not contain glue, and the connecting structure does not contain glue when fixing the surrounding edge to the bed core. In order to make the mattress not contain glue (at least the part that is easy to overflow or directly contact with the external space does not contain glue), the comfort layer and the surface layer use glue-free materials.
[0006] As preferred, the connecting sheet is hot melt cotton sheet, and the both ends of the connecting sheet are fixed to the upper edge and the lower edge of the bed core by gun nails. The connecting sheet is hot melt cotton sheet, and the both ends of the connecting sheet are fixed by gun nails, which is beneficial to ensure that the connecting sheet has sufficient strength to fix the surrounding edge and ensure that the connecting structure does not contain glue. The hot melt cotton sheet does not contain glue, and its connection strength is large, and the surrounding edge is stably and reliably fixed to the bed core by gun nails. It is beneficial to improve the fixing strength of the surrounding edge, and to ensure that the surrounding edge and the hot melt cotton sheet are connected and fixed without glue, further ensuring that the mattress does not contain glue.
[0007] As preferred, at least four connecting sheets are arranged in the length direction of the bed core, and at least three connecting sheets are arranged in the width direction of the bed core. It is beneficial to ensure that the connecting structure can stably fix the surrounding edge, save the material consumption of the connecting structure, and improve the installation efficiency of the connecting structure.
[0008] As preferred, the connecting sheet arranged in the length direction of the bed core corresponding to the corner of the bed core and the connecting sheet arranged in the width direction of the bed core are connected or have a distance less than the interval between the adjacent connecting sheets arranged on the same side of the bed core. Since the corner of the bed core is more likely to be subjected to force and the force is larger during use, the surrounding edge of the corner of the bed core needs to have stronger connection force to ensure the use reliability, so that the connecting sheet in the width direction of the corner of the bed core and the connecting sheet in the length direction are as close as possible or even directly contact or overlap, to ensure that the surrounding edge of the corner of the bed core is fixed reliably.
[0009] As preferred, the surrounding edge is a sponge surrounding edge, the density of the surrounding edge is 28kg / m3-45kg / m3, and the hardness of the surrounding edge is 180N-300N. It is beneficial to ensure that the surrounding edge has better service life, and further improve the service life and overall quality of the mattress.
[0010] As preferred, the core is a core of several independent pocketed springs or a core of bonnell springs, adjacent independent pocketed springs are connected by ultrasonic welding.
[0011] As preferred, the comfort layer is arranged on one side of the core or on opposite sides of the core, the material of the comfort layer is at least one of latex, sponge and 3D mesh cloth, and the comfort layer is fixed on the core by a face layer.
[0012] As preferred, the comfort layer is arranged in the inner cavity of the comfort layer cover.
[0013] As preferred, the face layer comprises an upper face layer, a lower face layer and a surrounding edge face layer, the edge of the upper face layer is connected with the upper edge of the surrounding edge face layer by sewing, the lower edge of the surrounding edge face layer is connected with the edge of the lower face layer by a zipper, the face layer is a cloth layer, or the face layer comprises a cloth layer of a face part and a flexible elastic layer which is inlaid in the inner face of the cloth layer.
[0014] The utility model has the advantages that: the surrounding edge is fixed on the side wall of the core through the connecting structure, the connecting structure is a glue-free structure, a glue-free mattress is formed, which is beneficial to the health of users, keeps the air smell around the mattress fresh, is beneficial to the disassembly and recycling of the mattress. BRIEF DESCRIPTION OF DRAWINGS
[0015] Figure 1 is an explosion structure schematic view of the utility model.
[0016] Figure 2 is a structure schematic view of the utility model related to the bed core, the surrounding edge and the connecting structure cooperation.
[0017] Figure 3 is an explosion structure schematic view of the utility model. Figure 2
[0018] Figure 4 is a front structure schematic view of the utility model. Figure 2
[0019] In the figure: 1, bed core;2, comfort layer;3, surrounding edge;4, connecting piece;5, gun nail;6, upper layer;7, lower layer;8, surrounding edge surface layer. DETAILED DESCRIPTION
[0020] The technical scheme of the utility model will be further specifically explained below by examples and in combination with the drawings.
[0021] Example: a glue-free mattress includes bed core 1, the comfort layer 2 covered on the surface of the bed core 1, the surface layer wrapped the bed core 1 and the comfort layer 2.
[0022] The difference between the technical scheme and prior art is that: the side of the bed core 1 is provided with surrounding edge 3, the surrounding edge 3 is fixed on the bed core 1 through connecting structure, the connecting structure is glue-free structure, the surrounding edge 3 has elasticity for providing elastic support and protecting the bed core 1.
[0023] In the actual use process of the mattress, the user needs to sit on the surrounding edge 3 when lying down or getting up, the surrounding edge 3 bears most of the weight of the user when the user sits on the surrounding edge 3, and the force area of the surrounding edge 3 is small, so that the single surface area of the surrounding edge 3 is stressed, and the surrounding edge 3 is easy to fall off, therefore, the mattress of prior art needs to use more glue to fix the surrounding edge 3, so that the glue content of the mattress is large.
[0024] Therefore, the technical scheme changes the fixing mode of the surrounding edge 3, fixes the surrounding edge 3 on the side wall of the bed core 1 through the connecting structure, and the connecting structure is glue-free structure, forms glue-free mattress, is favorable for the health of the user, keeps the air smell fresh around the mattress, and is also favorable for the disassembly, recycling and reuse of the mattress.
[0025] Then, the further improvement of the above technical scheme is as follows:
[0026] In practical application, the connecting structure comprises a plurality of connecting pieces 4 arranged at intervals, each of the connecting pieces 4 vertically covers the outer side of the surrounding edge 3, and the two ends of the connecting piece 4 are bent towards the direction of the bed core 1 to cover the upper side and the lower side of the surrounding edge 3 and are fixed to the upper edge and the lower edge of the bed core 1 respectively, and the connecting piece 4 is used to fix the surrounding edge 3 to the side of the bed core 1. The connecting structure uses the connecting piece 4, the connecting piece 4 does not contain glue, and the upper edge and the lower edge of the connecting piece 4 are fixed by physical fixation respectively, so that the connecting structure itself does not contain glue, and the connecting structure does not contain glue when fixing the surrounding edge 3 to the bed core 1. In order to make the mattress not contain glue (at least the part which is easy to overflow or directly contact with the external space does not contain glue), the comfort layer 2 and the surface layer all use glue-free materials.
[0027] In practical application, the connecting piece 4 is a hot melt cotton piece, and the two ends of the connecting piece 4 are fixed to the upper edge and the lower edge of the bed core 1 by means of a gun nail 5. The connecting piece 4 is a hot melt cotton piece, and the two ends of the connecting piece 4 are fixed by means of a gun nail 5, which is beneficial to ensure that the connecting piece 4 has sufficient strength to fix the surrounding edge 3 and ensure that the connecting structure does not contain glue.
[0028] In practical application, at least four connecting pieces 4 are arranged in the length direction of the bed core 1, and at least three connecting pieces 4 are arranged in the width direction of the bed core 1. This is beneficial to ensure that the connecting structure can stably fix the surrounding edge 3, is also beneficial to save the material consumption of the connecting structure, and is further beneficial to improve the installation efficiency of the connecting structure.
[0029] In practical application, the connecting piece 4 arranged in the length direction of the bed core 1 corresponding to the corner of the bed core 1 and the connecting piece 4 arranged in the width direction of the bed core 1 are connected or have a distance less than the interval between the adjacent connecting pieces 4 arranged on the same side of the bed core 1. Since the corner of the bed core 1 is more likely to be subjected to a larger force during use, the surrounding edge 3 of the corner of the bed core 1 needs to have stronger connecting force to ensure use reliability, and therefore the connecting piece 4 in the width direction of the corner of the bed core 1 and the connecting piece 4 in the length direction are as close as possible or even directly contact or overlap, to ensure that the surrounding edge 3 of the corner of the bed core 1 is fixed reliably.
[0030] In practical application, the surrounding edge 3 is a sponge surrounding edge 3, the density of the surrounding edge 3 is 28 kg / m3-45 kg / m3, and the hardness of the surrounding edge 3 is 180 N-300 N. This is beneficial to ensure that the surrounding edge 3 has a better service life, and is further beneficial to improve the service life and overall quality of the mattress.
[0031] In practical application, the bed core 1 is a bed core 1 of a plurality of independent pocket springs or a Bonnell spring bed core 1, and adjacent independent pocket springs are connected by ultrasonic welding. The bed core 1 of the independent spring accommodated in an independent cloth bag and the Bonnell spring bed core 1 formed by ultrasonic welding of adjacent cloth bags are both free of glue, further ensuring that the mattress is free of glue and ensuring that the mattress is healthy to use and convenient to recycle and reuse.
[0032] In practical application, the comfort layer 2 is arranged on one side of the bed core 1 or on opposite sides of the bed core 1, the material of the comfort layer 2 is at least one of latex, sponge and 3D mesh cloth, and the comfort layer 2 is fixed on the bed core 1 by a face layer. This is conducive to ensuring that the comfort layer 2 itself is free of glue, thereby further ensuring that the mattress is free of glue.
[0033] In practical application, the comfort layer 2 can be a single-layer structure or a multi-layer structure. For the multi-layer structure, each layer of the comfort layer 2 can be made of a suitable material according to actual needs. In addition, in order to improve the softness and hardness of the comfort layer 2 and better match the human body curve, the comfort layer 2 can be provided with a cutting line or the like, which is determined according to actual application.
[0034] In practical application, the comfort layer 2 is arranged in the inner cavity of the comfort layer 2 cover. Alternatively, the comfort layer 2 is directly fixed on the bed core 1 by a face layer. The comfort layer 2 can be a single-layer structure or a multi-layer structure. For the multi-layer structure, in order to have a stable matching relationship and prevent displacement, the multi-layer structure of the comfort layer 2 is fixed by a glue-free back-and-forth penetrating fixing structure. The back-and-forth penetrating fixing structure connects the multi-layer structure of the comfort layer 2 together, and the fixing structure further ensures that the mattress is free of glue.
[0035] In practical application, the face layer includes an upper face layer 6, a lower face layer 7 and a surrounding edge face layer 8. The edge of the upper face layer 6 is connected to the upper edge of the surrounding edge face layer 8 by sewing, the lower edge of the surrounding edge face layer 8 is connected to the edge of the lower face layer 7 by a zipper, the face layer is a cloth layer, or the face layer includes a cloth layer of a face part and a flexible elastic layer compounded on the inner face of the cloth layer. The face layer is connected by sewing and a zipper, ensuring that each part of the face layer is connected by a glue-free structure, and further ensuring that the mattress is free of glue.
[0036] In the technical solution, the face layer is connected by a glue-free structure, which can effectively avoid abnormal sound (due to the difference in hardness between the hardened glue and the face layer, the displacement of the hardened glue and the face layer caused by the user's pressure and movement during use is different, and abnormal sound is easily generated by mutual friction), which is conducive to ensuring a quiet use environment and improving the quality of the user's rest and sleep using the mattress.
[0037] The above merely describes preferred embodiments of the present application and is not intended to limit the present application. In the above embodiments, the present application can have various modifications and changes. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present application shall be included in the protection scope of the present application.
Claims
1. A glueless mattress comprising a core (1), a comfort layer (2) covering the surface of the core (1), a cover layer (3) enveloping the core (1) and the comfort layer (2), characterized in that The side of the bed core (1) is provided with a surrounding edge (3), the surrounding edge (3) is fixed on the bed core (1) through a connecting structure, the connecting structure is a glue-free structure, the surrounding edge (3) has elasticity to provide elastic support and protect the bed core (1); The connecting structure includes a plurality of connecting pieces (4) arranged at intervals, the connecting pieces (4) are used to fix the surrounding edge (3) to the side of the bed core (1); Both ends of the connecting piece (4) are fixed to the upper edge and the lower edge of the bed core (1) through a gun nail (5).
2. The no-glue mattress of claim 1, wherein Each connecting piece (4) vertically covers the outer side of the surrounding edge (3), and both ends of the connecting piece (4) are bent towards the bed core (1) to cover the upper side and the lower side of the surrounding edge (3) and are respectively fixed to the upper edge and the lower edge of the bed core (1).
3. The no-glue mattress of claim 2, wherein The connecting piece (4) is a hot melt cotton piece.
4. The no-glue mattress of claim 3, wherein At least four connecting pieces (4) are arranged in the length direction of the bed core (1), and at least three connecting pieces (4) are arranged in the width direction of the bed core (1).
5. The no-glue mattress of claim 4, wherein The connecting piece (4) arranged in the length direction of the bed core (1) corresponding to the corner of the bed core (1) is connected with or spaced from the connecting piece (4) arranged in the width direction of the bed core (1), or the spacing between the connecting pieces (4) arranged on the same side of the bed core (1) is less than the spacing.
6. The no-glue mattress according to any one of claims 1-5, wherein The surrounding edge (3) is a sponge surrounding edge (3), the density of the surrounding edge (3) is 28kg / m3-45kg / m3, and the hardness of the surrounding edge (3) is 180N-300N.
7. The no-glue mattress according to any one of claims 1-5, wherein The bed core (1) is a bed core (1) of a plurality of independent bagged springs or a bonier spring bed core (1), and adjacent independent bagged springs are connected by ultrasonic welding.
8. The no-glue mattress according to any one of claims 1-5, wherein The comfort layer (2) is arranged on one side of the bed core (1) or on opposite sides of the bed core (1), the material of the comfort layer (2) is at least one of latex, sponge and 3D mesh cloth, and the comfort layer (2) is fixed on the bed core (1) through a surface layer.
9. The no-glue mattress of claim 8, wherein The comfort layer (2) is arranged in the inner cavity of the comfort layer (2) cover.
10. The glueless mattress of any one of claims 1-5, wherein The surface layer includes an upper surface layer (6), a lower surface layer (7) and a surrounding edge surface layer (8), the edge of the upper surface layer (6) is connected with the upper edge of the surrounding edge surface layer (8) by sewing, the lower edge of the surrounding edge surface layer (8) is connected with the edge of the lower surface layer (7) by a zipper, the surface layer is a cloth layer, or the surface layer includes a cloth layer of a surface part and a flexible elastic layer compounded on the inner surface of the cloth layer.