Natural gas impurity separation device
The natural gas separation device designed with a settling box and staggered baffles solves the problem of erosion and wear of equipment by large particle impurities, achieves efficient impurity removal and simplifies filter maintenance, thus extending the service life of the equipment.
Patent Information
- Application Number
- CN202423013765.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-07
- Publication Date
- 2025-10-24
- Estimated Expiration
- 2034-12-07
AI Technical Summary
Existing natural gas separation equipment is susceptible to erosion and wear when processing large particle impurities, which shortens the equipment life and increases maintenance costs.
The sedimentation box design is adopted, and the upper and lower staggered baffles are used to slow down the gas flow rate, so that the impurity particles are settled in the sedimentation box. Combined with preliminary filtration and fine filter filtration, the gas collection hopper is used to facilitate the removal and cleaning of the filter, thereby extending the service life of the equipment.
It effectively removes most impurity particles, reduces the burden on subsequent filters, extends equipment life, simplifies filter maintenance processes, and improves gas filtration efficiency.
Smart Images

Figure CN223464607U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model belongs to natural gas impurity separation technical field, concretely is a kind of natural gas separation impurity separation device. BACKGROUND
[0002] In the process of natural gas exploitation, transportation and utilization, natural gas often contains a certain amount of impurities, such as dust, moisture, oil mist, solid particles and other chemical components, etc. These impurities not only reduce the quality of natural gas, but also may cause corrosion, blockage and other adverse effects on natural gas pipeline and related equipment, and even threaten the safety and stability of natural gas supply in serious cases. Therefore, impurity separation treatment of natural gas to improve the purity of natural gas is a crucial technical link in natural gas industry.
[0003] The traditional natural gas impurity separation method mainly relies on filter and separator and other equipment, but when these equipment is used to treat natural gas containing a large amount of impurities or large impurity particles, large particle impurities will cause serious erosion and wear to the inside of the equipment during the flow of natural gas, shorten the service life of the equipment and increase the maintenance cost. UTILITY MODEL CONTENT
[0004] In order to solve the above technical problems, the utility model provides a kind of natural gas separation impurity separation device to solve the problem of large particle impurities in the flow of natural gas, which will cause serious erosion and wear to the inside of the equipment, shorten the service life of the equipment and increase the maintenance cost in the prior art.
[0005] A kind of natural gas separation impurity separation device, comprising: separation tank mechanism, including separation tank assembly, settling assembly and preliminary filtering assembly installed on the separation tank assembly;
[0006] Exhaust mechanism, including exhaust assembly installed on the separation tank assembly, fine filter screen fixedly installed on the exhaust assembly;
[0007] The settling assembly includes a settling tank, the bottom of the settling tank is obliquely fixedly connected with a discharge pipe, a plurality of baffles are fixedly connected inside the settling tank in an up-and-down staggered manner, and a gas outlet is fixedly connected to one side of the settling tank away from the discharge pipe.
[0008] Preferably, the separation tank assembly includes a tank body, the settling tank is fixedly connected inside the tank body, and one end of the discharge pipe extends to the outside of the tank body.
[0009] Preferably, the tank body is fixedly connected with a communication pipe outside, the communication pipe is fixedly connected with an air inlet, the settling tank and the communication pipe are connected, and a plurality of supporting legs are fixedly connected to the tank body outside near the lower end.
[0010] Preferably, the preliminary filtering assembly comprises a sealing cover threadedly connected outside the communicating pipe, a plurality of connecting rods are fixedly connected to the sealing cover, and a filtering screen is fixedly connected to the connecting rods.
[0011] Preferably, the exhaust assembly comprises a gas collecting hopper threadedly connected to the bottom of the tank body, a bottom of the gas collecting hopper is fixedly connected with an exhaust pipe, and a handle is fixedly connected to the outside of the gas collecting hopper.
[0012] Preferably, the fine filter screen is fixedly connected to the inside of the gas collecting hopper.
[0013] Compared with the prior art, the utility model has the advantages of the following beneficial effects:
[0014] 1. The utility model discloses a tank body, a preliminary filtering assembly, a fine filtering assembly and an exhaust assembly are arranged in the tank body, the preliminary filtering assembly comprises a plurality of baffles arranged in the tank body and staggered up and down, the fine filtering assembly comprises a fine filter screen fixedly connected to the inside of the gas collecting hopper, and the exhaust assembly comprises a gas collecting hopper threadedly connected to the bottom of the tank body, a bottom of the gas collecting hopper is fixedly connected with an exhaust pipe, and a handle is fixedly connected to the outside of the gas collecting hopper.
[0015] 2. The utility model discloses a tank body, a preliminary filtering assembly, a fine filtering assembly and an exhaust assembly are arranged in the tank body, the preliminary filtering assembly comprises a plurality of baffles arranged in the tank body and staggered up and down, the fine filtering assembly comprises a fine filter screen fixedly connected to the inside of the gas collecting hopper, and the exhaust assembly comprises a gas collecting hopper threadedly connected to the bottom of the tank body, a bottom of the gas collecting hopper is fixedly connected with an exhaust pipe, and a handle is fixedly connected to the outside of the gas collecting hopper. BRIEF DESCRIPTION OF DRAWINGS
[0016] Figure 1 It is a whole structure schematic view of the utility model;
[0017] Figure 2 It is an exploded structure schematic view of the utility model;
[0018] Figure 3 It is a structure schematic view of the separation tank mechanism of the utility model;
[0019] Figure 4 It is the utility model Figure 3 It is an enlarged view of A of the utility model;
[0020] Figure 5 It is a structure schematic view of the exhaust mechanism of the utility model.
[0021] As shown in the figure: 1, separation tank mechanism; 11, separation tank assembly; 111, tank body; 112, communication pipe; 113, air inlet; 114, support leg; 12, settling assembly; 121, settling box; 122, discharge pipe; 123, baffle; 124, air outlet; 13, preliminary filter assembly; 131, sealing cover; 132, connecting rod; 133, filter screen; 2, exhaust mechanism; 21, exhaust assembly; 211, gas collecting bucket; 212, exhaust pipe; 213, handle; 22, fine filter screen. DETAILED DESCRIPTION
[0022] The technical solutions in the embodiments of the utility model will be apparently and completely described in connection with the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the protection scope of the utility model.
[0023] As shown in the figure: Figures 1 to 4
[0024] Embodiment one: the utility model provides a natural gas separation impurity separation device, include: separation tank mechanism 1, including separation tank assembly 11, install on separation tank assembly 11 and preliminary filter assembly 13 of settling assembly 12 of separation tank assembly 11,
[0025] Exhaust mechanism 2, including installation on separation tank assembly 11 exhaust assembly 21, fixedly installed on exhaust assembly 21 fine filter screen 22,
[0026] Settling assembly 12 includes settling box 121, the bottom of the settling box 121 is obliquely fixedly connected with discharge pipe 122, a plurality of baffles 123 are fixedly connected in the inside of the settling box 121 in an up-down staggered manner, and the air outlet 124 is fixedly connected to one side of the settling box 121 away from the discharge pipe 122.
[0027] Specifically, the separation tank assembly 11 includes a tank body 111, the settling box 121 is fixedly connected to the inside of the tank body 111, and one end of the discharge pipe 122 extends to the outside of the tank body 111.
[0028] Specifically, the tank body 111 is fixedly connected with a communication pipe 112, the communication pipe 112 is fixedly connected with an air inlet 113, the settling box 121 and the communication pipe 112 are communicated, and a plurality of support legs 114 are further fixedly connected to the position close to the lower end of the outside of the tank body 111.
[0029] Specifically, the preliminary filtering assembly 13 includes a sealing cover 131 threadedly connected outside the communication pipe 112, a plurality of connecting rods 132 fixedly connected to the sealing cover 131, and a filter screen 133 fixedly connected to the plurality of connecting rods 132.
[0030] As can be seen from the above, in use, natural gas is first introduced into the communication pipe 112 through the gas inlet 113, then the natural gas passes through the filter screen 133 in the preliminary filtering assembly 13, and after effectively intercepting part of the impurities, enters the settling tank 121. The up-and-down staggered baffles 123 in the settling tank 121 slow down the flow rate of the gas, providing sufficient settling time for the impurity particles. Under the action of gravity, these particles are finally deposited into the discharge pipe 122, removing most of the larger impurity particles and reducing the burden on the subsequent filter, thereby prolonging the service life of the filter. The user can periodically open the cover on the discharge pipe 122 to clean the settled material. The gas treated by the settling process smoothly enters the inside of the tank body 111 through the gas outlet 124 on the settling tank 121 and continues to be further filtered by the fine filter screen 22 to remove small impurity particles, ensuring the purity of the output gas, and finally being discharged from the exhaust assembly 21. In order to maintain the continuous and efficient operation of the filter screen 133, the user can simply rotate the sealing cover 131 to remove it from the inside of the gas inlet 112 to clean the filter screen 133 as needed, effectively avoiding the occurrence of clogging problems.
[0031] As shown in Figure 5
[0032] Embodiment Two: This embodiment is basically the same as the previous embodiment, except that the exhaust assembly 21 includes a gas collecting bucket 211 threadedly connected to the bottom of the tank body 111, the bottom of the gas collecting bucket 211 is fixedly communicated with a gas discharge pipe 212, and a handle 213 is fixedly connected to the outside of the gas collecting bucket 211.
[0033] Specifically, the fine filter screen 22 is fixedly connected to the inside of the gas collecting bucket 211.
[0034] As can be seen from the above, through the design of the gas collecting bucket 211, the gas in the tank body 111 is effectively collected and filtered in detail by the fine filter screen 22, and finally discharged from the gas discharge pipe 212. In order to facilitate regular impurity cleaning of the fine filter screen 22, the user can hold the handle 213 and easily rotate it to detach the entire exhaust assembly 21 from the tank body 111, thereby not only improving the efficiency of gas filtration but also greatly simplifying the maintenance process of the fine filter screen.
[0035] Application process:
[0036] Gas inlet and preliminary filtering:
[0037] Natural gas from the outside gas source through the gas inlet 113 into the connecting pipe 112, natural gas in through the filter screen 133, part of the larger impurity particles are intercepted.
[0038] Settling treatment:
[0039] The natural gas after the preliminary filtration enters the settling tank 121, and the upper and lower staggered baffles 123 slow down the flow rate of the gas, so that the impurity particles have enough time to settle under the action of gravity into the discharge pipe 122. The cover on the discharge pipe 122 is opened regularly to clean the sediment and maintain the efficient operation of the settling tank.
[0040] Fine filtration:
[0041] The settled gas enters the inside of the tank body 111 through the gas outlet 124, and in the tank body 111, the gas is gathered by the gas collecting bucket 211 and further filtered through the fine filter screen 22. The fine filter screen 22 removes small impurity particles to ensure the purity of the output gas.
[0042] Exhaust and maintenance:
[0043] The filtered pure natural gas is discharged from the exhaust pipe 212 and enters the subsequent energy utilization link. In order to maintain the efficient operation of the fine filter screen 22, the operator regularly rotates the exhaust assembly 21 by hand to detach it from the tank body 111 for cleaning.
[0044] The standard parts used in the utility model can be purchased from the market, and the special-shaped parts can be ordered according to the description and the drawings. The specific connection mode of each part adopts the conventional means such as bolts, rivets and welding in the prior art. The mechanical parts and equipment adopt conventional types in the prior art. The circuit connection adopts the conventional connection mode in the prior art, which will not be described in detail. The contents not described in detail in the specification all belong to the prior art known to those skilled in the art.
[0045] In the description of the utility model, the terms "first" and "second" are only used for description purposes, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of indicated technical features. Therefore, the features limited by "first" and "second" can explicitly or implicitly include one or more features. The meaning of "multiple" is two or more, unless otherwise specifically limited.
[0046] In the utility model, unless another definite provision and limitation, the terms "mount", "link", "connect", "fix" and so on should do broad sense understanding, for example, can be fixed connection, also can be detachable connection, or be integrated;Can be mechanical connection, also can be electrical connection;Can be direct connection, also can indirectly connect through intermediate medium, can be two element internal communication or two element mutual action relation.For ordinary skilled person in the art, the above terms can be understood according to the specific meaning in the utility model.
[0047] In the utility model, unless another definite provision and limitation, the terms "mount", "link", "connect", "fix" and so on should do broad sense understanding, for example, can be fixed connection, also can be detachable connection, or be integrated;Can be mechanical connection, also can be electrical connection;Can be direct connection, also can indirectly connect through intermediate medium, can be two element internal communication or two element mutual action relation.For ordinary skilled person in the art, the above terms can be understood according to the specific meaning in the utility model.
[0048] In the description of the specification, the description of the terms "one embodiment", "some embodiments", "example", "specific example" or "some examples" means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the utility model.In the specification, the illustrative description of the above terms is not necessarily for the same embodiment or example.And, the specific features, structures, materials or characteristics described can be combined in any one or more embodiments or examples in a suitable manner.In addition, in the case of not mutually contradictory, the skilled in the art can combine and combine the different embodiments or examples described in the specification and the features of different embodiments or examples.
[0049] The utility model discloses the embodiment figure in, only relate to the structure of the disclosure embodiment, other structures can refer to the usual design, under the condition of not conflict, the same embodiment and different embodiment of the application can be combined mutually.
[0050] Although the utility model has been explained in detail with reference to the foregoing embodiments, for those skilled in the art, it still can modify the technical scheme recorded in the foregoing embodiments, or make equivalent replacement to part of technical features, any modification, equivalent replacement, improvement etc.that is made within the spirit and principle of the utility model should be included in the protection scope of the utility model.
Claims
1. A natural gas separation impurity separation apparatus, characterized by, Include: Separation tank mechanism (1), including separation tank assembly (11), settling assembly (12) and preliminary filter assembly (13) installed on the separation tank assembly (11); Exhaust mechanism (2), including exhaust assembly (21) installed on the separation tank assembly (11), fine filter screen (22) fixedly installed on the exhaust assembly (21); The settling assembly (12) comprises a settling tank (121), the bottom of the settling tank (121) is obliquely fixedly connected with a discharge pipe (122), a plurality of baffles (123) are fixedly connected in the settling tank (121) in an up-down staggered manner, and a gas outlet (124) is fixedly connected to one side of the settling tank (121) and away from the discharge pipe (122).
2. The apparatus for separating impurities from natural gas of claim 1, wherein, The separation tank assembly (11) comprises a tank body (111), the settling tank (121) is fixedly connected in the tank body (111), and one end of the discharge pipe (122) extends to the outside of the tank body (111).
3. The apparatus for separating impurities from natural gas of claim 2, wherein, The outside of the tank body (111) is fixedly connected with a communication pipe (112), the communication pipe (112) is fixedly connected with an air inlet (113), the settling tank (121) and the communication pipe (112) are communicated, and a plurality of supporting legs (114) are further fixedly connected to the tank body (111) outside the position close to the lower end.
4. The apparatus for separating impurities from natural gas of claim 3, wherein, The preliminary filter assembly (13) comprises a sealing cover (131) threadedly connected to the outside of the communication pipe (112), a plurality of connecting rods (132) are fixedly connected to the sealing cover (131), and a filter screen (133) is fixedly connected to the plurality of connecting rods (132).
5. The apparatus for separating impurities from natural gas of claim 2, wherein, The exhaust assembly (21) comprises a gas collecting hopper (211) threadedly connected to the bottom of the tank body (111), the bottom of the gas collecting hopper (211) is fixedly connected with an exhaust pipe (212), and a handle (213) is fixedly connected to the outside of the gas collecting hopper (211).
6. The apparatus for separating impurities from natural gas of claim 5, wherein, The fine filter screen (22) is fixedly connected in the gas collecting hopper (211).