Silicon carbide micro-powder spheroidizing treatment device
By designing a conical sieve plate and a corrugated guide plate, combined with vibration and crushing components, the problem of low feed rate of silicon carbide micro powder in ball mills was solved, achieving efficient spheroidization of silicon carbide micro powder and improving grinding efficiency.
Patent Information
- Application Number
- CN202422533080.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-18
- Publication Date
- 2025-10-24
- Estimated Expiration
- 2034-10-18
AI Technical Summary
In existing technologies, silicon carbide micro powder is difficult to shake off efficiently in ball mills, resulting in low feed rates and affecting grinding efficiency.
The design employs a conical sieve plate and a wave-shaped guide plate, combined with a shaking component and a crushing component. Through the multiple vibrations of the conical sieve plate and the synergistic effect of the crushing component, the falling efficiency of silicon carbide micro powder is improved.
It effectively improves the feeding rate of silicon carbide micro powder and the grinding efficiency of the ball mill, reduces the adhesion of silicon carbide micro powder, and increases the generation efficiency of micro powder.
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Figure CN223464873U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to the technical field of ball mill especially relates to a silicon carbide micro powder spheroidization treatment device. BACKGROUND
[0002] The spheroidization treatment of silicon carbide micro powder is an important process to improve its physical properties and application range. After spheroidization treatment, the flowability, bulk density and tap density of silicon carbide micro powder can be significantly improved, and its performance in various applications can be improved. In addition, spheroidization treatment also helps to reduce the impurity content of silicon carbide micro powder and improve its purity.
[0003] When artificial transports silicon carbide into the inside of the ball mill drum, part of the lumpy material in the raw material is easy to directly enter the drum. These materials are not easy to be broken after entering the drum, which will seriously affect the grinding efficiency of the ball mill.
[0004] The prior art discloses a utility model patent, the name is: a kind of silicon carbide automatic ball mill, and the publication number is: CN220310579U. It includes base, grinder main body, discharge pipe and feeding pipe, and it also includes processing cylinder, hopper and filter plate, the lower portion of filter plate is provided with supply shock component, the upper portion of filter plate is provided with crushing component, wherein, supply shock component is through rotating rod to drive hitting ball to hit stress block located below filter plate to make filter plate shake.
[0005] But the filter plate in the patent application specification is a plane body, when supply shock component vibrates filter plate, especially hitting ball is symmetrically arranged at the two ends of fixed rod, so that two hitting balls simultaneously knock stress block, so that filter plate occurs smooth single vibration, silicon carbide micro powder on filter plate accompanies filter plate to do vertical direction shaking, it is difficult to effectively shake off from filter plate, at the same time, hitting ball and stress block are arranged below filter plate, which will make silicon carbide micro powder remain on hitting ball, stress block and fixed rod, affect feeding rate. UTILITY MODEL CONTENTS
[0006] The utility model aims at solving the problem that in prior art, supply shock component and crushing component are difficult to make silicon carbide micro powder efficiently shake off from plane filter plate to feeding pipe.
[0007] In order to achieve the above-mentioned purpose, the application provides a silicon carbide micro-powder spheroidization treatment device, which comprises a support frame, a grinder main body arranged on the support frame, a discharge pipe arranged at one end of the grinder main body, a feeding pipe arranged at the other end of the grinder main body, a treatment cylinder arranged at the input end of the feeding pipe, a hopper arranged at the top of the treatment cylinder, a conical sieve plate arranged in the treatment cylinder, a crushing component and a shaking component arranged on both sides of the conical sieve plate, wherein the shaking component comprises a motor arranged at the top of the treatment cylinder and arranged on the same axis as the treatment cylinder, a rotating shaft connected to the output shaft of the motor, a wave-shaped guide plate arranged at the top of the circumferential edge of the conical sieve plate, a lever arranged on the rotating shaft and extending from the inner wall at the top of the treatment cylinder to the top of the wave-shaped guide plate, and a telescopic device arranged at the bottom of the conical sieve plate and closely attached to the side wall of the treatment cylinder.
[0008] The conical filter plate is arranged to reduce the adhesion of the silicon carbide micro-powder falling on the conical filter plate, and the wave-shaped guide plate is arranged at the top of the circumferential edge of the conical sieve plate, so that the conical filter plate vibrates multiple times when the motor rotates one circle without blocking the falling of the silicon carbide micro-powder, effectively increasing the efficiency of the silicon carbide agglomerates into micro-powder entering the feeding pipe, and solving the problem of low feeding rate of the ball mill in the prior art.
[0009] Further, in order to effectively drive the shaking of the conical sieve plate by the lever, the end of the lever is arranged between the wave crest and the wave trough of the wave-shaped guide plate.
[0010] Further, in order to make the working performance of the spring not be affected by the silicon carbide micro-powder, the telescopic device comprises a pre-compression spring arranged in the vertical direction and a telescopic sleeve covering the pre-compression spring.
[0011] Further, in order to drive the crushing component to rotate on the conical filter plate by the rotating shaft, the end of the rotating shaft extends to the top of the bottom of the conical sieve plate.
[0012] As an improvement of the crushing component in the application, in order to complete the installation and fixation of the crushing component, the crushing component comprises a first symmetrical fixing plate arranged at the end of the rotating shaft close to the wave-shaped guide plate, a support rod and a cleaning brush connected to the symmetrical two sides of the first symmetrical fixing plate through a pin, a grinding roller covering the support rod and closely attached to the end face of the wave-shaped guide plate, a bent pipe connected to the end of the support rod away from the rotating shaft, a second symmetrical fixing plate arranged on the rotating shaft and close to the lever, and a compression rod connected to the end of the bent pipe and the second symmetrical fixing plate and the cleaning brush.
[0013] As an improvement of the compression rod in the application, in order to make the crushing component closely attached to the conical surface of the conical sieve plate, when the cleaning brush and the grinding roller are closely attached to the conical sieve plate, the compression rod is in a compressed state.
[0014] The application has the following beneficial effects:
[0015] 1. The application reduces the adhesion of silicon carbide powder on the conical filter plate by setting a conical filter plate, and sets a wave-shaped guide plate on the top of the circumferential edge of the conical filter plate, so that the shaking component can make the conical filter plate vibrate multiple times in one rotation of the motor without blocking the falling of silicon carbide powder, effectively increasing the efficiency of silicon carbide lumps becoming powder entering the feed pipe, and solving the problem of low feed rate of the ball mill in the prior art.
[0016] 2. The wave-shaped guide plate set on the conical filter plate is provided with multiple wave crests and troughs, which can make the conical screen plate continuously vibrate up and down when the rotating shaft of the stirring rod rotates, so as to continuously vibrate the silicon carbide powder on the conical screen plate and increase the falling efficiency of the silicon carbide powder.
[0017] 3. The compression device of the application is provided with a sleeve coated with a spring, which can effectively prevent silicon carbide powder from falling on the spring and affecting the compression performance of the spring.
[0018] 4. The crushing component of the application is connected and installed by the first and second symmetrical fixed plates, so that the grinding roller and the cleaning brush can adjust the opening angle according to the taper of the conical screen plate, and the compression rod can make the grinding roller and the cleaning brush better adhere to the surface of the conical screen plate, avoiding the problem of poor crushing effect caused by uneven screen plate itself. BRIEF DESCRIPTION OF DRAWINGS
[0019] In order to more clearly illustrate the technical solutions in the embodiments of the present application or the prior art, the drawings needed in the embodiments will be briefly introduced as follows. Obviously, the drawings in the following description are only some embodiments of the present application, and other drawings can also be obtained by those skilled in the art without creative labor.
[0020] Fig. 1 It is a structure schematic view of a silicon carbide powder spheroidization treatment device in the embodiments of the present application.
[0021] Fig. 2 It is a structure schematic view of a shaking component in the embodiments of the present application.
[0022] Fig. 3 It is a structure schematic view of a crushing component in the embodiments of the present application.
[0023] Explanation of reference signs:
[0024] 1. Support frame
[0025] 2. Grinding machine main body
[0026] 3. Discharge pipe
[0027] 4. Feed pipe
[0028] 5. A processing cylinder;
[0029] 6. A hopper;
[0030] 7. A conical sieve plate;
[0031] 8. A crushing component; 81. A first symmetrical fixed plate; 82. A support rod; 83. A cleaning brush; 84. A grinding roller; 85. A bend pipe; 86. A second symmetrical fixed plate; 87. A compression rod;
[0032] 9. A shaking component; 91. A motor; 92. A rotating shaft; 93. A wave-shaped guide plate; 94. A pushing rod; 95. A telescopic device; 951. A pre-pressing spring; 952. A telescopic sleeve. DETAILED DESCRIPTION
[0033] The technical solutions of the present application will be described in detail below with reference to the accompanying drawings. Figs. 1-3 The embodiments of the technical solutions of the present application will be described in detail below. The following embodiments are only used to more clearly illustrate the technical solutions of the present application, and therefore only serve as examples, and cannot limit the protection scope of the present application. In addition, the technical features involved in the various embodiments of the present application described below can be combined with each other as long as they do not conflict with each other.
[0034] Embodiment one:
[0035] As Figs. 1-2 The present application illustrates a silicon carbide micro-powder spheroidization treatment device. In order to improve the falling efficiency of silicon carbide micro-powder and solve the problem of low feeding rate, the present application proposes a silicon carbide micro-powder spheroidization treatment device, which reduces the adhesion of silicon carbide micro-powder falling on the sieve plate by setting a conical sieve plate 7. The design of the conical sieve plate makes it easier for the material to slide down along its conical surface. At the same time, a wave-shaped guide plate 93 is arranged at the top of the circumferential edge of the conical sieve plate 7, which cooperates with the work of the shaking component 9 to make the conical sieve plate 7 vibrate multiple times when the motor 91 rotates one circle. This design not only does not block the falling of silicon carbide micro-powder, but also effectively promotes the crushing of silicon carbide agglomerates into micro-powder through multiple vibrations, thereby improving the efficiency of micro-powder entering the feeding pipe 4. This improvement effectively solves the problem of low feeding rate of the ball mill in the prior art.
[0036] Embodiment two:
[0037] Please refer to Fig. 2, in order to make the conical sieve plate continuous up and down to increase the falling efficiency of silicon carbide powder, the shaking part 9 of the application includes a motor 91, a rotating shaft 92, a wave-shaped guide plate 93, a lever 94 and a telescopic device 95. The end of the lever 94 is placed between the wave crest and wave trough of the wave-shaped guide plate 93, when the motor 91 drives the rotating shaft 92 to rotate, the lever 94 rotates and moves along the wave-shaped trajectory of the wave-shaped guide plate 93, driving the conical sieve plate 7 to continuously shake up and down. This continuous shaking makes the silicon carbide powder on the conical sieve plate 7 constantly stimulated, further increasing the falling efficiency of the powder. The setting of the wave-shaped guide plate 93 ensures that the shaking part 9 realizes effective vibration effect without blocking the falling of the material.
[0038] Embodiment three:
[0039] Please continue to refer to Fig. 2 , in order to prevent the silicon carbide powder from affecting the compression performance of the spring, the telescopic device 95 of the application includes a pre-compression spring 951 arranged in the vertical direction and a telescopic sleeve 952 covering the pre-compression spring 951. The pre-compression spring 951 is used to provide the power for the shaking of the conical sieve plate 7, while the telescopic sleeve 952 effectively prevents the silicon carbide powder from directly falling on the spring, thereby avoiding the problem that the spring loses compression performance due to the accumulation of powder. This design ensures the long-term stable work of the spring, and further ensures the reliability and durability of the shaking part 9.
[0040] Embodiment four:
[0041] Please refer to Fig. 3 , in order to make the crushing part fit the surface of the conical sieve plate and improve the crushing effect, the crushing part 8 of the application is connected and installed on the rotating shaft 92 through the first symmetrical fixed plate 81 and the second symmetrical fixed plate 86, and can adjust its opening angle according to the taper of the conical sieve plate 7. The support rod 82 is connected to the first symmetrical fixed plate 81 through a pin, and is connected to the cleaning brush 83 and the grinding roller 84 respectively. The cleaning brush 83 and the grinding roller 84 are tightly attached to the surface of the conical sieve plate 7, and the compression rod 87 is in a compressed state, so that the crushing part 8 can better fit the surface of the sieve plate. This design not only improves the crushing effect, but also avoids the problem of poor crushing effect caused by uneven sieve plate. The synergistic effect of the grinding roller 84 and the cleaning brush 83 further promotes the crushing of silicon carbide agglomerates and the generation of fine powder.
[0042] In summary, the silicon carbide powder spheroidization treatment device of the application realizes efficient spheroidization treatment of silicon carbide powder through the synergistic effect of the conical sieve plate, the shaking part and the crushing part, and improves the feeding rate and grinding efficiency of the ball mill.
[0043] In the description of the embodiments of the present application, the orientation or positional relationship indicated by the technical terms "upper", "lower", "inner", "outer" and the like is based on the orientation or positional relationship shown in the drawings, and is only for the convenience of describing the embodiments of the present application and simplifying the description, and does not indicate or imply that the device or element referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as a limitation on the embodiments of the present application.
[0044] In the description of the embodiments of the present application, unless otherwise explicitly specified and limited, the technical terms "provided", "provided with", "connected", "mounted" and the like should be understood in a broad sense, for example, can be fixedly connected, or can be detachably connected, or can be integrated; can be directly connected, or can be indirectly connected through an intermediate medium. For those of ordinary skill in the art, the specific meanings of the above terms in the embodiments of the present application can be understood according to the specific circumstances.
[0045] Finally, it should be noted that: the above embodiments are only used to illustrate the technical solutions of the present application, and not to limit them; although the present application has been described in detail with reference to the foregoing embodiments, those of ordinary skill in the art should understand that: it can still modify the technical solutions recorded in the foregoing embodiments, or make equivalent replacement for part or all of the technical features thereof; and these modifications or replacements do not make the essence of the corresponding technical solutions deviate from the scope of the technical solutions of the embodiments of the present application.
Claims
1. A silicon carbide micropowder spheronization apparatus comprising: Support frame (1); Grinder body (2) arranged on the support frame (1); Discharge pipe (3) arranged at one end of the grinder body (2); feed pipe (4) arranged at the other end of the grinder body (2); treatment cylinder (5) arranged at the input end of the feed pipe (4); hopper (6) arranged at the top of the treatment cylinder (5); characterized in that a conical sieve plate (7) is arranged inside the treatment cylinder (5); a crushing component (8) and a shaking component (9) are arranged on both sides of the conical sieve plate (7); wherein the shaking component (9) comprises: a motor (91) arranged at the top of the treatment cylinder (5) and on the same axis as the treatment cylinder (5); a rotating shaft (92) connected to the output shaft of the motor (91); a wave-shaped guide plate (93) arranged at the top of the circumferential edge of the conical sieve plate (7); a lever (94) symmetrically arranged on the rotating shaft (92) and extending along the inner wall of the top of the treatment cylinder (5) to the top of the wave-shaped guide plate (93); and an expansion device (95) arranged at the bottom of the conical sieve plate (7) and closely attached to the side wall of the treatment cylinder (5).
2. The silicon carbide micropowder spheronization apparatus according to claim 1, wherein The end of the lever (94) is placed between the wave crest and wave trough of the wave-shaped guide plate (93).
3. The silicon carbide micropowder spheronization apparatus according to claim 1, wherein The expansion device (95) comprises a pre-compression spring (951) arranged in the vertical direction and a telescopic sleeve (952) covering the pre-compression spring (951).
4. The silicon carbide micropowder spheronization apparatus according to claim 1, wherein The end of the rotating shaft (92) extends to the top of the conical bottom of the conical sieve plate (7).
5. The silicon carbide micropowder spheronization apparatus according to claim 1, wherein The crushing component (8) comprises: a first symmetric fixed plate (81) arranged at one end of the rotating shaft (92) close to the wave-shaped guide plate (93); a support rod (82) and a cleaning brush (83) connected by a pin respectively on both sides of the first symmetric fixed plate (81); a grinding roller (84) covering the support rod (82) and closely attached to the end face of the wave-shaped guide plate (93); an elbow pipe (85) connected to one end of the support rod (82) away from the rotating shaft (92); a second symmetric fixed plate (86) arranged on the rotating shaft (92) close to the lever (94); and a compression rod (87) respectively connected to the end of the second symmetric fixed plate (86) and the elbow pipe (85), and to the second symmetric fixed plate (86) and the cleaning brush (83).
6. The silicon carbide micropowder spheronization apparatus according to claim 5, wherein When the cleaning brush (83) and the grinding roller (84) are closely attached to the conical sieve plate (7), the compression rod (87) is in a compressed state.
Citation Information
Patent Citations
Automatic ball mill for silicon carbide
CN220310579U