Tool residue removing device for switch production
By designing an automated system for flipping and pushing materials, the problems of burns, high defect rates, and high costs associated with manually removing waste glue from production processes have been solved, achieving efficient and low-cost waste glue removal and ensuring product quality.
Patent Information
- Application Number
- CN202422163155.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-04
- Publication Date
- 2025-10-24
- Estimated Expiration
- 2034-09-04
AI Technical Summary
In existing technologies, manually removing waste glue from the fixture during the switch production process using a needle poses risks of burns, high defect rates, fixture damage, high labor costs, and low work efficiency.
A tooling-based residue removal device was designed, comprising a flipping receiving mechanism and a pushing mechanism. Utilizing a flipping power source and an automated system driven by a cylinder, the device achieves automated removal of waste adhesive. Combined with the automated operation of a PLC controller, it replaces manual material handling.
It has achieved automated waste glue removal, reduced labor costs, improved production efficiency and product quality, prevented employee burns, prevented jig damage, reduced defect rate, and lowered production costs and labor intensity.
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Figure CN223465035U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to switch production equipment technical field especially a kind of tooling residual device for switch production. BACKGROUND
[0002] At present, in the switch production process, manual punch needle is still used to remove waste glue on the fixture, which will have the following problems:
[0003] 1) Manual punch needle is used to remove waste glue, and since the product is subjected to high temperature in the mold, the staff is prone to scald when punching glue;
[0004] 2) Manual punch needle is used to remove waste glue, and the staff is prone to miss punching, resulting in increased product defective rate;
[0005] 3) Manual punch needle is used to remove waste glue, and it is prone to uneven force, resulting in fixture damage;
[0006] 4) Manual punch needle is used to remove waste glue, and it is not removed cleanly, which can fall off the fixture during processing in the later process, resulting in equipment damage;
[0007] 5) Manual punch needle is used to remove waste glue, and the staff needs to use punch needle to remove each product, which increases labor cost and is not efficient, affecting product delivery. SUMMARY
[0008] The utility model aims at providing a tooling residual device for switch production, which has simple structure, saves cost, is high in working efficiency, reduces labor cost and labor intensity, is low in production cost, is good in product quality, is high in finished product rate, and is high in mechanism utilization rate, to solve the above technical problems.
[0009] To achieve the above technical solutions, the technical solutions of the utility model are as follows: a tooling residual device for switch production, comprising:
[0010] A turnover material receiving mechanism is used to clamp the finished tooling after glue injection and perform 180° turnover, and includes a turnover support, a turnover power source and a turnover fixture; the turnover power source is arranged on one side of the turnover support to provide turnover power; the turnover fixture is rotatably arranged on the turnover support to receive and clamp the tooling fixture, and the turnover power source can drive the turnover fixture to swing back and forth;
[0011] A pushing mechanism is movably arranged on one side of the turnover material receiving mechanism, which is used to remove the residual material while removing the switch on the tooling; the pushing mechanism comprises a tool support; a first moving cylinder is arranged on one side of the tool support; a pushing support is movably arranged on the top of the tool support; the first moving cylinder can drive the pushing support to move back and forth; a second lifting cylinder is arranged on one side of the pushing support; a cleaning jig is arranged on one side of the pushing support; the second lifting cylinder can drive the cleaning jig to move back and forth.
[0012] Further, the turnover power source comprises a bottom plate fixed on one side of the turnover support; a driving cylinder is fixed on the bottom plate; a driving block is slidably arranged on the bottom plate; the driving cylinder can drive the driving block to move back and forth;
[0013] The turnover jig comprises a rotating shaft rotatably arranged on the turnover support; the rotating shaft is fixed with a turnover slide; cover plates are symmetrically arranged on the turnover slide; a positioning and clamping cylinder is arranged at the central position on one side of the turnover slide; a tool positioning block is detachably installed on the output push shaft of the clamping cylinder.
[0014] Further, a rack portion protruding outward in a linear manner is arranged on the top of the driving block;
[0015] Air inlet assemblies are symmetrically arranged at both ends of the rotating shaft; a gear portion meshing and driving the rack portion is detachably arranged at one end of the rotating shaft;
[0016] The cover plate is vertically and outwardly extended at one end to form a material pressing portion.
[0017] Further, the cleaning jig comprises a cleaning mounting block; a pressing rod mounting plate is arranged on the bottom of the cleaning mounting block; a columnar pressing rod is detachably installed on the pressing rod mounting plate;
[0018] A bumper is arranged on one end of the tool support in a vertical direction.
[0019] Compared with the prior art, the utility model has the following beneficial effects:
[0020] 1) The utility model can automatically and effectively remove the residual glue on the tooling jig, solves the problem of glue residue, improves the production efficiency, and saves the labor cost;
[0021] 2) The whole process of the utility model is simple to operate, and manual participation is not required, so that the problem of easy scalding when the employee manually pokes the glue is solved;
[0022] 3) The utility model is uniformly stressed when removing the waste material, can prevent local stress changes from causing adverse effects, effectively ensures that the waste material can be comprehensively removed, ensures that the waste material will not easily fall off during the processing of the subsequent process, and causes damage to the equipment;
[0023] 4)The utility model discloses a through overturning material receiving mechanism, pushing material mechanism and cooperation, PLC controller and other equipment cooperation effect, realize automatic waste rubber removal, thereby replace manual poking material, ensure production quality, reduce production working time to improve production efficiency overall design has simple structure, save the cost and high work efficiency, reduce manual cost and labor intensity, production cost is low, product quality is good, the finished product rate is high, and the mechanism utilization rate is high. BRIEF DESCRIPTION OF DRAWINGS
[0024] To further illustrate the various embodiments, the utility model provides with the drawings. These drawings are part of the utility model disclosure, which is mainly used to illustrate the embodiments, and can be explained with the related description of the specification to explain the operation principle of the embodiment. With reference to these contents, those skilled in the art should understand other possible implementation modes and the advantages of the utility model. The components in the drawing are not drawn according to scale, and similar component symbols are usually used to represent similar components.
[0025] Figure 1 It is three-dimensional structure schematic diagram of the utility model frock residual device;
[0026] Figure 2 It is negative shaft side schematic diagram of the utility model frock residual device. DETAILED DESCRIPTION
[0027] The technical scheme in the embodiments of the utility model will be described clearly and completely below in conjunction with the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor belong to the scope of protection of the utility model.
[0028] In order to make those skilled in the art better understand the utility model scheme, the utility model will be further described in detail below in conjunction with the drawings and specific embodiments.
[0029] Please refer to the drawings Figure 1The utility model discloses a tooling residual device for switch production, including: turnover material receiving mechanism 1 and push material mechanism 2, wherein: turnover material receiving mechanism 1 is used to clamp the tooling of finishing injection glue and carries out 180 degrees turnover, and the push material mechanism 2 can quickly remove the waste material from the tooling, the push material mechanism 2 is movably arranged on one side of the turnover material receiving mechanism 1, and is used to remove the switch on the tooling and remove the residual material. The utility model discloses a turnover material receiving mechanism, push material mechanism and cooperation, PLC controller and other equipment cooperation effect, realize automatic waste rubber removal, replace manual poking material, ensure production quality, reduce production working time to improve production efficiency, and the overall design has simple structure, saves the cost and high work efficiency, reduces the manual cost and labor intensity, and the production cost is low, the product quality is good, the finished product rate is high, and the mechanism utilization rate is high.
[0030] The turnover material receiving mechanism 1 includes: turnover support 11, turnover power source 12 and turnover fixture 13, the turnover support 11 is made of machining parts splicing, is used to provide support for the installation of turnover power source 12 and turnover fixture 13, the turnover power source 12 is arranged on one side of the turnover support 11, is used to provide turnover power for the back-and-forth rotation of turnover fixture 13, the turnover fixture 13 is rotatably arranged on the turnover support 11, is used to connect the transport tooling fixture of production line and apply the tension to it, prevents falling when turning over, and the turnover power source 12 can drive the back-and-forth reciprocating swing of the turnover fixture 13.
[0031] The push material mechanism 2 includes work support 21, one side of the work support 21 is equipped with first mobile air cylinder 22, the top of the work support 21 is movably equipped with push material support 23, the first mobile air cylinder 22 can drive the back-and-forth reciprocating movement of the push material support 23, one side of the push material support 23 is equipped with second lifting air cylinder 24, one side of the push material support 23 is equipped with cleaning fixture 25, and the second lifting air cylinder 24 can drive the back-and-forth reciprocating movement of the cleaning fixture 25.
[0032] On the basis of the above embodiment, the turnover power source 12 includes a bottom plate 121 fixed to one side of the turnover support 11, a drive cylinder 122 is fixed to the bottom plate 121, a drive block 123 is slidably arranged on the bottom plate 121, the drive cylinder 122 can drive the back-and-forth reciprocating movement of the drive block 123, of course, in other embodiments, the drive cylinder 122 on the turnover power source 12 can also be electrically driven or in cylinder type or other reciprocating mechanical structure, and this time does not make specific limitation.
[0033] On the basis of the above embodiment, the turnover jig 13 comprises a rotating shaft 131 rotatably arranged on the turnover support 11; the rotating shaft 131 is fixedly provided with a turnover slide 132 with an inner groove; the turnover slide 132 is symmetrically provided with a cover plate 133 for limiting the tooling jig; a positioning clamping cylinder 134 is arranged at the middle position of one side of the turnover slide 132; and a tooling positioning block is detachably installed on the output push shaft of the clamping cylinder 134. In this example, when the clamping cylinder 134 drives the tooling positioning block to clamp, the cover plate 133 can effectively achieve stable clamping, ensure that displacement does not occur during the turnover process, and improve the subsequent material removal efficiency.
[0034] On the basis of the above embodiment, the driving block 123 is provided with a rack portion outwardly protruding in a line at the top;
[0035] The rotating shaft 131 is symmetrically provided with an air inlet assembly at both ends for connecting the air path, ensuring a simple structure and effectively improving efficiency; and a gear portion meshing and driving the rack portion is detachably arranged at one end of the rotating shaft 131.
[0036] The cover plate 133 is vertically outwardly extended at one end to form a material pressing portion.
[0037] On the basis of the above embodiment, the cleaning jig 25 comprises a cleaning mounting block 251; the cleaning mounting block 251 is provided with a pressing rod mounting plate 252 at the bottom; and a columnar pressing rod 253 is detachably installed on the pressing rod mounting plate 252.
[0038] The work support 21 is provided with a buffer along the vertical direction at one end.
[0039] The utility model discloses can remove the residual glue on tooling jig automatically effectively, has solved the problem of glue residue, has improved production efficiency, has saved manpower cost, the whole process is simple to operate, does not need manual participation, has solved the problem that the staff is easy to scald when manually poking glue, when removing waste material, can prevent the influence of partial stress change and leads to the bad influence, effectively guaranteeing that can remove waste comprehensively, guaranteeing that the later stage process processing will not be easy to drop, leading to equipment damage.
[0040] The above is only the preferred embodiment of the present application, and does not limit the present application in any form. Although the present application has been disclosed as above with the preferred embodiment, it is not intended to limit the present application. Any person skilled in the art can utilize the disclosed technical content to make equivalent embodiments with slight changes or modifications without departing from the scope of the present application. Any modification, equivalent change and modification of the above embodiment based on the technical essence of the present application are still within the scope of the present application.
Claims
1. A tooling deburring apparatus for switch production, characterized by, The utility model relates to a turnover material receiving mechanism (1) for clamping the tooling after completing glue injection and carrying out 180 DEG turnover, and a pushing mechanism (2) for removing residual material while removing the switch on the tooling. The turnover power source (12) includes a bottom plate (121) fixed to one side of the turnover support (11), a driving cylinder (122) fixed to the bottom plate (121), and a driving block (123) slidably arranged on the bottom plate (121). The turnover jig (13) includes a rotating shaft (131) rotatably arranged on the turnover support (11), a turnover slide (132) fixed to the rotating shaft (131), cover plates (133) symmetrically arranged on the turnover slide (132), a positioning and clamping cylinder (134) arranged at the center of one side of the turnover slide (132), and a tooling positioning block detachably mounted on the output push shaft of the clamping cylinder (134).
2. The tool deburring apparatus of claim 1, wherein: The driving block (123) has a rack portion protruding outwardly from the top. The rotating shaft (131) has air inlet assemblies symmetrically arranged at both ends, and a gear portion detachably arranged at one end of the rotating shaft (131) and meshing with the rack portion.
3. The tool deburring apparatus of claim 2, wherein: The cover plate (133) has a material pressing portion perpendicularly and outwardly extending from one end. The cleaning jig (25) includes a cleaning mounting block (251), a pressure rod mounting plate (252) arranged at the bottom of the cleaning mounting block (251), and a columnar pressure rod (253) detachably mounted on the pressure rod mounting plate (252). The work support (21) has a bumper arranged at one end in the vertical direction.
4. The tool deburring apparatus of claim 1, wherein: