Detection device based on battery in marine pulping waste paper bag

Abstract

The utility model relates to the technical field of battery detection, in particular to a detection device based on a battery in a marine pulping waste paper bag. Comprising a conveying device, a detection device and a separation mechanism, the conveying device is installed on a ship body, and the conveying device is used for conveying waste paper bags for pulping into pulping equipment; the detection device is mounted on the conveying device, and the detection device is used for detecting the batteries in the waste paper bags and is matched with the separation device to separate the waste paper bags containing the batteries; the separating device is installed on one side of the detecting device and used for pushing the waste paper bags containing the batteries into a collecting box through a pneumatic rod.

Description

TECHNICAL FIELD

[0001] The utility model relates to battery detection technical field, concretely relates to a detection device based on battery in marine pulping waste paper package. BACKGROUND

[0002] In the process of marine pulping, the waste paper package is usually transported to the pulping device, and then it is beaten into pulp. However, some waste paper packages may contain batteries. The battery shell usually contains metal materials such as lithium, nickel, lead, etc. If these batteries cannot be detected in the pulping process, the batteries mixed into the pulping process will cause equipment damage, production safety hazards and environmental pollution. The existing detection method usually adopts manual detection, which will cause missed detection and waste a lot of manpower and resources.

[0003] Therefore, the present application provides a detection device based on battery in marine pulping waste paper package to solve the above problems. UTILITY MODEL CONTENT

[0004] The technical problem to be solved by the utility model: in the process of marine pulping, the waste paper package is usually transported to the pulping device, and then it is beaten into pulp. However, some waste paper packages may contain batteries. The battery shell usually contains metal materials such as lithium, nickel, lead, etc. If these batteries cannot be detected in the pulping process, the batteries mixed into the pulping process will cause equipment damage, production safety hazards and environmental pollution. The existing detection method usually adopts manual detection, which will cause missed detection and waste a lot of manpower and resources.

[0005] The utility model provides the following technical scheme: a detection device based on battery in marine pulping waste paper package, including conveying device, detection device and separation mechanism, the conveying device is installed on the ship body, the conveying device is used for conveying the waste paper package for pulping to the inside of pulping equipment;The detection device is installed on the conveying device, the detection device is used for detecting the battery in the waste paper package, and the separation device is used for separating the waste paper package containing the battery;The separation device is installed on one side of the detection device, and the separation device is used for pushing the waste paper package containing the battery into the collection box through the pneumatic rod.

[0006] Preferably, the conveying device comprises a conveying bracket, a limiting plate, a conveying roller, a rotating roller, a transmission belt, a conveying motor and a transmission assembly, the conveying bracket is installed on the ship body, the limiting plate is installed on the conveying bracket, the conveying roller is installed between the limiting plates in array, the rotating roller is installed at both ends of the limiting plate, the transmission belt is installed on the rotating roller, the conveying motor is installed on the transmission bracket, and the transmission assembly is installed between the conveying motor and the rotating roller.

[0007] Preferably, the detection device comprises a detection frame, a light curtain, a displacement slide rail, a detection instrument and an alarm, the detection frame is installed on the limiting plate, the light curtain is installed on the detection frame, the displacement slide rail is installed in the detection frame, the detection instrument is installed in the light curtain, and the alarm is installed above the detection frame.

[0008] Preferably, the detection instrument is an X-ray detector, a metal detector, a near-infrared spectrum analyzer or a laser scanner.

[0009] Preferably, the separation mechanism comprises a pneumatic telescopic rod, a pushing plate and a collection box, the pneumatic telescopic rod is installed on the limiting plate, one end of the pneumatic telescopic rod is provided with the pushing plate, and the collection box is installed on the other side of the conveying device and corresponds to the pneumatic telescopic rod.

[0010] Preferably, the conveying belt is provided with partition baffles in an array.

[0011] Preferably, the distance between the partition baffles is consistent with the length of the pushing plate.

[0012] The beneficial effects of the utility model are as follows:

[0013] 1. The utility model discloses a detection device, which is used for detecting waste paper packages during conveying in cooperation with the conveying device, and combines X-ray, metal detection and other technical means to ensure high precision and high reliability of detection.

[0014] 2. The utility model discloses a separation mechanism, which pushes out waste paper packages with batteries from the conveying belt through a pneumatic push rod after the detection device detects the waste paper packages with batteries, thereby realizing automatic separation and avoiding batteries from entering pulping equipment to cause equipment failure. DRAWINGS

[0015] In order to more clearly illustrate the specific embodiments of the utility model or the technical solutions in the prior art, the drawings needed in the specific embodiments or the prior art description will be briefly introduced as follows, and obviously, the drawings in the following description are some embodiments of the utility model, and those skilled in the art can also obtain other drawings according to the drawings without creating any creative labor.

[0016] Figure 1 It is a whole schematic view of the utility model;

[0017] Figure 2 It is a conveying belt schematic view of the utility model;

[0018] Figure 3 It is the schematic view of the detection device and the separation mechanism of the utility model.

[0019] Figure 4 It is the amplification schematic view of point A of the utility model.

[0020] In the figure: 1, conveying device;11, conveying support;12, limit board;13, conveying roller;14, rotating roller;15, transmission belt;16, conveying motor;17, transmission assembly;2, detection device;21, detection frame;22, light curtain;23, displacement slide rail;24, detection instrument;25, alarm;3, separation mechanism;31, pneumatic telescopic rod;32, push plate;33, collection box;4, partition baffle. DETAILED DESCRIPTION

[0021] In order to make the purpose, technical scheme and advantage of the embodiments of the utility model more clear, the technical scheme in the embodiments of the utility model will be clearly and completely described below in conjunction with the drawings. Obviously, the described embodiments are part of the embodiments of the utility model, rather than all the embodiments. Therefore, the following detailed description of the embodiments of the utility model is not intended to limit the scope of the claimed utility model, but only represents some embodiments of the utility model. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor belong to the scope of protection of the utility model.

[0022] It should be noted that: similar signs and letters represent similar items in the following drawings, therefore, once an item is defined in one drawing, it does not need to be further defined and explained in the subsequent drawings.

[0023] In the description of the utility model, it should be explained that, the orientation or position relationship indicated by the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", "back" and the like is based on the orientation or position relationship shown in the drawings, or the orientation or position relationship commonly placed when the product of the invention is used. Such terms are only for the convenience of describing the utility model and simplifying the description, and are not intended to indicate or imply that the indicated device or element must have a particular orientation, be constructed and operated in a particular orientation, therefore, it cannot be understood as a limitation on the utility model.

[0024] It also needs to be explained that in the description of the utility model, unless another explicit provision and limitation, the terms "arrange", "install", "connect", "connect" should be broad sense understanding, for example, can be fixed connection, also can be detachable connection, or integrally connected, can be mechanical connection, also can be electrical connection, can be direct connection, also can be indirectly connected through the intermediate medium, can be the intercommunication of two elements. For the person skilled in the art, the specific meaning of the above terms in the utility model can be understood according to the specific circumstances.

[0025] The embodiment of the present disclosure aims to solve the problem that in the current ship pulping process, waste paper bags are usually transported to the pulping device, and then they are beaten into pulp, however, some waste paper bags may contain batteries, and the battery shell usually contains metal materials such as lithium, nickel and lead, if these batteries cannot be detected in the pulping process, the batteries mixed into the pulping process will cause equipment damage, production safety hazards and environmental pollution; The existing detection method usually adopts manual detection, which will cause missed detection and waste a lot of manpower and material resources. In view of this, the embodiment of the present disclosure provides a detection device for batteries in ship pulping waste paper bags, by setting the detection device, the detection device cooperates with the conveying device to detect the waste paper bags during conveying, and combines X-ray, metal detection and other technical means to ensure high precision and high reliability of detection. Through automatic separation and intelligent optimization, the device can greatly improve production safety, reduce equipment failure risk and prevent environmental pollution; At the same time, by setting the separation mechanism, after the detection device detects the waste paper bag with batteries, the pneumatic push rod pushes the waste paper bag with batteries out of the conveying belt, thereby realizing automatic separation and avoiding the batteries entering the pulping equipment to cause equipment failure.

[0026] As shown in Figures 1 to 4 A detection device for batteries in ship pulping waste paper bags, comprising a conveying device 1, a detection device 2 and a separation mechanism 3, the conveying device 1 is installed on the ship body, the conveying device 1 is used to transport the waste paper bag for pulping to the inside of the pulping equipment, the detection device 2 is installed on the conveying device 1, the detection device 2 is used to detect the battery in the waste paper bag, and cooperates with the separation device to separate the waste paper bag containing the battery, the separation device is installed on one side of the detection device 2, the separation device is used to push the waste paper bag containing the battery into the collection box 33 through the pneumatic rod,

[0027] By setting the detection device 2, the detection device 2 cooperates with the conveying device 1 to detect the waste paper bag during conveying, and combines X-ray, metal detection and other technical means to ensure high precision and high reliability of detection. Through automatic separation and intelligent optimization, the device can greatly improve production safety, reduce equipment failure risk, and prevent environmental pollution; at the same time, by setting the separation mechanism 3, after the detection device 2 detects the waste paper bag with batteries, the waste paper bag with batteries is pushed out of the conveying belt through the pneumatic push rod, thereby realizing automatic separation and avoiding the batteries entering the pulping equipment to cause equipment failure.

[0028] At the same time, in order to improve the detection efficiency and accuracy, the system can introduce a machine learning algorithm. By collecting a large amount of detection data, the system can gradually optimize the detection model and reduce false positives and missed detections; a deep learning model can gradually improve the recognition ability of batteries by analyzing X-ray images, spectral signals and other data of waste paper bags; the system can continuously learn from actual detection and dynamically adjust the recognition parameters to improve detection accuracy.

[0029] As shown in Figures 1 to 3 The conveying device 1 comprises a conveying support 11, a limiting plate 12, a conveying roller 13, a rotating roller 14, a transmission belt 15, a conveying motor 16 and a transmission assembly 17. The conveying support 11 is installed on the hull, and the conveying support 11 is used to support the limiting plate 12. The limiting plate 12 is installed on the conveying support 11, and the limiting plate 12 is used to limit the conveying roller 13. The conveying roller 13 is arrayed between the limiting plates 12, and the conveying roller 13 is used to rotate while cooperating with the transmission belt 15 to reduce friction and provide support for the transmission belt. The rotating rollers 14 are installed at both ends of the limiting plate 12, and the rotating rollers 14 are used to drive the transmission belt to rotate. The transmission belt is installed on the rotating roller 14, and the conveying motor 16 is installed on the transmission support. The transmission assembly 17 is installed between the conveying motor 16 and the rotating roller 14, and the transmission assembly 17 is used to convert the rotation of the motor into the rotation of the rotating roller 14.

[0030] As shown in Figures 3 to 4As shown, the detection device 2 comprises a detection frame 21, a light shield curtain 22, a displacement slide rail 23, a detection instrument 24 and an alarm 25, the detection frame 21 is installed on the limiting plate 12, the detection frame 21 is used to support the detection device 2, the light shield curtain 22 is installed on the detection frame 21, the light shield curtain 22 is used to shield light to avoid interference of light on the detection instrument 24; the displacement slide rail 23 is installed in the detection frame 21, the displacement slide rail 23 is used to drive the detection instrument 24 to move in the X axis and the Y axis, the detection instrument 24 is installed in the light shield curtain 22, and the detection instrument 24 is used to detect the waste paper package; the alarm 25 is installed above the detection frame 21, and the alarm 25 is used to alarm when the waste paper package is detected, reminding the staff to take out the battery in the waste paper package; the displacement slide rail 23 comprises an X axis slide rail and a Y axis slide rail, there are two X axis slide rails, and the Y axis slide rail is installed between the X axis slide rails, the detection instrument 24 is slidably installed on the Y axis slide rail, the detection instrument 24 is freely moved on the Y axis slide rail, the Y axis slide rail is freely moved on the X axis slide rail, and multi-directional detection of the detection instrument 24 on the waste paper package is realized;

[0031] When working, when the waste paper package to be detected enters the detection device 2, the detection instrument 24 starts to move to scan the waste paper package, when the detection instrument 24 does not detect the battery, the detection of the next waste paper package is started, when the detection instrument 24 finds the waste paper package, the alarm 25 starts to alarm, and the waste paper package is pushed out of the conveying belt in cooperation with the separation mechanism 3;

[0032] By arranging the detection device 2, the detection device 2 detects the waste paper package in the conveying process in cooperation with the conveying device 1, and combines X-ray, metal detection and other technical means, so that the detection precision and reliability are ensured. Through automatic separation and intelligent optimization, the device can greatly improve the production safety, reduce the equipment failure risk, and prevent environmental pollution.

[0033] As shown in the figure, Figure 4 The detection instrument 24 is an X-ray detector, a metal detector, a near-infrared spectrum analyzer or a laser scanner;

[0034] When the detection instrument 24 is an X-ray detector, the X-ray imaging technology penetrates the waste paper package, and the density and shape of the internal substance are analyzed through imaging. Since the density difference between the metal shell of the battery and the waste paper is obvious, the X-ray imaging can accurately identify the battery. The specific steps are as follows:

[0035] 1. The X-ray emitter emits low-dose rays to penetrate the waste paper package

[0036] 2. The imaging system captures the X-ray signal after penetration to generate an image

[0037] 3. The image processing algorithm analyzes the image to identify the battery through the difference in object density and shape

[0038] When the detection instrument 24 is a metal detector, the battery shell usually contains metal materials such as lithium, nickel, lead, etc., and using metal detection technology is an effective way to identify batteries. The metal detector can quickly identify metal substances in the waste paper package by detecting changes in the electromagnetic field; the specific steps are:

[0039] 1. The electromagnetic coil generates an electromagnetic field when the waste paper package passes through

[0040] 2. The electromagnetic signal processor captures the electromagnetic interference generated by the battery metal and identifies the strength and position of the metal signal

[0041] When the detection instrument 24 is a near-infrared spectroscopy analyzer, near-infrared spectroscopy technology can be used to detect chemicals in the battery, such as electrolyte. This technology uses the spectral characteristics of the chemicals in the battery to identify them; the specific steps are:

[0042] 1. The near-infrared light source emits a light beam that penetrates or reflects the waste paper package

[0043] 2. The spectroscopy analyzer receives the reflected or transmitted spectral signal and analyzes whether it contains the characteristic chemical signal of the battery

[0044] When the detection instrument 24 is a laser scanner, 3D laser scanning technology can be used to detect the structure and shape of the waste paper package. Batteries in the waste paper package may form different geometric features from the waste paper, and laser scanning can construct a three-dimensional image of the waste paper package to identify abnormal shapes; the specific steps are:

[0045] 1. The laser emitter scans the surface of the waste paper package to generate a high-precision 3D image

[0046] 2. The shape recognition algorithm detects abnormal shapes in the image and determines whether it is a battery

[0047] The device can greatly improve production safety, reduce equipment failure risk, and prevent environmental pollution.

[0048] As shown in Figure 3 The separation mechanism 3 includes a pneumatic telescopic rod 31, a push plate 32, and a collection box 33. The pneumatic telescopic rod 31 is installed on the limiting plate 12 and is used to control the extension and retraction of the push plate 32. One end of the pneumatic telescopic rod 31 is installed with the push plate 32, which is used to push the waste paper package with the battery package out of the conveyor belt. The collection box 33 is installed on the other side of the conveying device 1 and corresponds to the pneumatic telescopic rod 31. The collection box 33 is used to collect the waste paper package with the battery for processing by the staff.

[0049] When the detection device 2 detects the battery, at this time the transmission belt 15 continues to move, when the waste paper package with the battery moves to the separation mechanism 3, at this time the transmission belt stops working and the gap between the two partition baffles 4 and the push plate 32 corresponds, at this time the pneumatic telescopic rod 31 is controlled to extend, the telescopic rod is started to extend and drives the push plate 32 to extend, the extended push plate 32 pushes the waste paper package into the collection box 33, at this time the pneumatic telescopic rod 31 drives the push plate 32 to retract, and the transmission belt continues to convey;

[0050] By arranging the separation mechanism 3, after the detection device 2 detects the waste paper package with the battery, the waste paper package with the battery is pushed out of the conveying belt by the pneumatic push rod, thereby realizing automatic separation and avoiding the battery from entering the pulping equipment to cause equipment failure.

[0051] As shown in Figure 3 , the partition baffles 4 are arranged on the conveying belt, and the partition baffles 4 are used for partitioning the waste paper package, thereby cooperating with the separation mechanism 3 to complete the separation of the waste paper package in the specified area, thereby avoiding the phenomenon of separation error of the separation mechanism 3.

[0052] As shown in Figure 3 , the distance between the partition baffles 4 is consistent with the length of the push plate 32, and this design is to make the separation mechanism 3 better separate the waste paper package with the battery, thereby avoiding the waste paper package with the battery from being stuck in the gap between the partition baffles 4 and the push plate 32.

[0053] The overall working process is as follows: when the waste paper package to be detected enters the detection device 2, the detection instrument 24 starts to move to scan the waste paper package, when the detection instrument 24 does not detect the battery, the detection of the next round of waste paper package is started, when the detection instrument 24 finds the waste paper package, at this time the alarm 25 starts to alarm, and the transmission belt 15 continues to move, when the waste paper package with the battery moves to the separation mechanism 3, at this time the conveying belt stops working and the gap between the two partition baffles 4 and the push plate 32 corresponds, at this time the pneumatic telescopic rod 31 is controlled to extend, the telescopic rod is started to extend and drives the push plate 32 to extend, the extended push plate 32 pushes the waste paper package into the collection box 33, at this time the pneumatic telescopic rod 31 drives the push plate 32 to retract, and the transmission belt continues to convey, and cooperates with the separation mechanism 3 to push the waste paper package out of the conveying belt.

[0054] Those skilled in the art should understand that the present application is not limited to the above embodiments, and the above embodiments and descriptions in the specification are only to illustrate the principles of the present application, and various changes and improvements can be made without departing from the spirit and scope of the present application, and these changes and improvements all fall within the scope of the present application. The scope of protection of the present application is defined by the appended claims and their equivalents.

Claims

1. A device (2) for detecting a battery based on a marine pulp waste paper package, characterized by, The utility model provides a waste paper package conveying device for pulp making, which comprises a conveying device (1), a detection device (2) and a separation mechanism (3), the conveying device (1) is installed on a ship body, and is used for conveying waste paper packages to a pulp making equipment; the detection device (2) is installed on the conveying device (1), and is used for detecting batteries in the waste paper packages and separating the waste paper packages containing the batteries from the waste paper packages by cooperating with a separation device; the separation device is installed on one side of the detection device (2), and is used for pushing the waste paper packages containing the batteries into a collecting box (33) through a pneumatic rod.

2. A device (2) for detecting a battery based on pulp waste paper package in a ship according to claim 1, characterized in that: The conveying device (1) comprises a conveying support (11), a limiting plate (12), a conveying roller (13), a rotating roller (14), a transmission belt (15), a conveying motor (16) and a transmission assembly (17), the conveying support (11) is installed on a ship body, the limiting plate (12) is installed on the conveying support (11), the conveying roller (13) is arranged between the limiting plate (12), the rotating roller (14) is installed at both ends of the limiting plate (12), the transmission belt is installed on the rotating roller (14), the conveying motor (16) is installed on the conveying support (11), and the transmission assembly (17) is installed between the conveying motor (16) and the rotating roller (14).

3. A device (2) for detecting a battery based on pulp waste paper package in a ship according to claim 2, characterized in that: The detection device (2) comprises a detection frame (21), a light-shielding curtain (22), a displacement sliding rail (23), a detection instrument (24) and an alarm (25), the detection frame (21) is installed on the limiting plate (12), the light-shielding curtain (22) is installed on the detection frame (21), the displacement sliding rail (23) is installed in the detection frame (21), the detection instrument (24) is installed in the light-shielding curtain (22), and the alarm (25) is installed above the detection frame (21).

4. A device (2) for detecting a battery based on pulp waste paper package in a ship according to claim 3, characterized in that: The detection instrument (24) is an X-ray detector, a metal detector, a near-infrared spectrum analyzer or a laser scanner.

5. A device (2) for detecting a battery based on pulp waste paper package in a ship according to claim 4, characterized in that: The separation mechanism (3) comprises a pneumatic telescopic rod (31), a pushing plate (32) and a collecting box (33), the pneumatic telescopic rod (31) is installed on the limiting plate (12), one end of the pneumatic telescopic rod (31) is provided with the pushing plate (32), and the collecting box (33) is installed on the other side of the conveying device (1) and corresponds to the pneumatic telescopic rod (31) one by one.

6. A device (2) for detecting a battery based on pulp waste paper package in a ship according to claim 5, characterized in that: The transmission belt is provided with partition baffles (4) arranged thereon.

7. A device (2) for detecting a battery based on pulp waste paper package in a ship according to claim 6, characterized in that: The distance between the partition baffles (4) is consistent with the length of the pushing plate (32).

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