Rail groove foreign matter cleaning device for guide rail

By designing an automated rail groove foreign body cleaning device, using a cleaning scraper that moves back and forth at the same height as the guide rail groove, and combining it with a detector and discharge holes, the problem of debris and impurities in the guide rail groove being difficult to clean is solved, efficient and automated cleaning is achieved, and manual labor is reduced.

CN223465273UActive Publication Date: 2025-10-24JIAXING JUMAO HARDWARE PROD CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202422795461.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-15
Publication Date
2025-10-24
Estimated Expiration
2034-11-15

AI Technical Summary

Technical Problem

During the processing and production of existing guide rails, it is difficult to clean the metal debris and impurities in the rail groove, resulting in low cleaning efficiency and requiring a lot of manual labor.

Method used

A rail groove foreign body cleaning device including a workbench, a guide frame, a drive box, a push rod motor, a hydraulic cylinder and a cleaning scraper was designed. The debris and impurities on the top of the guide rail parts were cleaned in an automated manner. The cleaning scraper was moved back and forth at the same height as the guide rail groove, and the detector was used for real-time detection and the impurities were discharged through the discharge hole.

Benefits of technology

It realizes the automatic and efficient cleaning of debris in the guide rail groove, improves the cleaning efficiency, reduces manual labor and extends the service life of the device.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN223465273U_ABST
    Figure CN223465273U_ABST
Patent Text Reader

Abstract

The utility model provides a rail groove foreign matter cleaning device for a guide rail, and belongs to the technical field of guide rail machining. A rail groove foreign matter cleaning device for a guide rail comprises a workbench, feeding guide plates are installed on the two sides of the workbench, a guide frame used for guiding a guide rail piece and a first through hole are detachably installed on the feeding guide plates, a first guide groove is formed in the guide frame, and two rail groove cleaning mechanisms are symmetrically arranged on the workbench. The rail groove cleaning mechanism comprises a conveying box and driving boxes located on the two sides of the conveying box, a first discharging hole and a second discharging hole are formed in the box bottom of the conveying box, a push rod motor is arranged in each driving box, a push rod of each push rod motor is fixedly connected with a limiting plate, and each limiting plate is provided with a limiting block. The guide grooves are formed in the two sides of the guide rail piece. The cleaning device has the advantage that the cleaning efficiency is improved.
Need to check novelty before this filing date? Find Prior Art

Description

TECHNICAL FIELD

[0001] The utility model belongs to guide rail processing technical field, concretely is a rail groove foreign matter cleaning device for guide rail. BACKGROUND

[0002] Guide rail is the groove or ridge made of metal or other materials, can support, fixed, guide mobile equipment and reduce its friction a kind of device. The longitudinal groove or ridge on guide rail surface is used for guiding, fixed machine parts, special equipment or instrument etc. The existing guide rail needs to be grooving, polishing, polishing etc. when processing production, after processing, the metal scrap impurity in guide rail track groove is difficult to clean, and general cleaning mode is through manual use cleaning brush to clean the scrap impurity and other foreign matters in guide rail rail groove, and the cleaning effect is poor through this mode, and the cleaning time is long through manual cleaning, the efficiency of processing is affected. SUMMARY

[0003] The utility model discloses a rail groove foreign matter cleaning device for guide rail, which has the advantages of improving cleaning efficiency.

[0004] The utility model discloses a rail groove foreign matter cleaning device for guide rail, which has the advantages of improving cleaning efficiency.

[0005] The utility model discloses a rail groove foreign matter cleaning device for guide rail, which has the advantages of improving cleaning efficiency.

[0006] Preferably, the front side of the connecting plate is also provided with a first detector.

[0007] Preferably, the workbench is also provided with a material conveying channel and a discharge pipe, the first discharge hole and the second discharge hole are communicated with the material conveying channel, and the material conveying channel is communicated with the discharge pipe.

[0008] Preferably, the top of the conveying box is further provided with a second detector, a connecting line is connected to the second detector, one end of the connecting line is connected to the second detector, and the other end is fixedly connected to the driving box.

[0009] Preferably, the bottom of the connecting plate is provided with a connecting portion, and the cleaning scraper is downwardly inclined from one side to the other side of the connecting portion.

[0010] Preferably, the sliding block is provided with a first sliding portion, and the first guide rail is provided with a first sliding groove.

[0011] Preferably, the bottom of the workbench is further provided with a supporting leg.

[0012] Compared with the prior art, the utility model has the advantages that: through setting up a cleaning scraper which can move back and forth, a first discharging hole and a second discharging hole in the bottom of the conveying box, and the cleaning scraper being at the same height with the top guide groove of the guide rail piece, the cleaning scraper can fill the top guide groove of the guide rail piece and move back and forth, so that the residual chippings and impurities in the top guide groove can be cleaned automatically and efficiently, the cleaning effect is better, the cleaning efficiency is higher, and the practicability is stronger. BRIEF DESCRIPTION OF DRAWINGS

[0013] Figure 1 is the front view of the utility model.

[0014] Figure 2 is the front sectional view of the utility model.

[0015] Figure 3 is the top view of the utility model.

[0016] Figure 4 is the partial structure diagram of the conveying box and the driving box in the utility model.

[0017] Figure 5 is the structure diagram between the guide rail piece and the cleaning scraper in the utility model.

[0018] In the drawing, 2, workbench; 21, material conveying channel; 22, discharging pipe; 23, supporting leg; 3, feeding guide plate; 31, guide frame; 311, first guide groove; 32, first through hole; 41, conveying box; 42, driving box; 43, first discharging hole; 44, second discharging hole; 51, push rod; 52, limiting plate; 53, limiting strip; 61, first guide rail; 62, sliding block; 63, first lifting motor; 64, lifting frame; 65, hydraulic cylinder; 66, connecting seat; 67, connecting plate; 671, connecting portion; 68, cleaning scraper; 71, first detector; 72, second detector; 73, connecting line; 81, first sliding portion; 82, first sliding groove; 9, guide rail piece. DETAILED DESCRIPTION

[0019] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. All other embodiments obtained by ordinary technicians in this field based on the embodiments of the present invention without making any creative efforts shall fall within the scope of protection of the present invention.

[0020] like Figures 1 to 5 As shown, a rail groove foreign body cleaning device for a guide rail comprises a workbench 2, feed guide plates 3 are installed on both sides of the workbench 2, a guide frame 31 and a first through hole 32 for guiding the guide rail member 9 are detachably installed on the feed guide plate 3, the guide frame 31 has a first guide groove 311, two rail groove cleaning mechanisms are symmetrically arranged on the workbench 2, the rail groove cleaning mechanism comprises a conveying box 41, and a driving box 42 located on both sides of the conveying box 41, the bottom of the conveying box 41 is provided with a first discharge hole 43 and a second discharge hole 44, a push rod 51 motor is provided in the driving box 42, the push rod 51 of the push rod 51 motor is fixedly connected to a limit plate 52, and a limit bar 53 is provided on the limit plate 52 for limiting the guide grooves provided on both sides of the guide rail member 9;

[0021] The drive box 42 has a first guide rail 61, a sliding block 62 is slidably provided on the first guide rail 61, a first lifting motor 63 is provided on the sliding block 62, a lifting frame 64 is fixed on the first lifting motor 63, a hydraulic cylinder 65 is installed on the lifting frame 64, a piston rod of the hydraulic cylinder 65 passes through the lifting frame 64 and is fixed with a connecting seat 66, a connecting plate 67 is provided at the bottom of the connecting seat 66, and a cleaning scraper 68 is installed at the bottom of the connecting plate 67 for cleaning debris and impurities in the top rail groove of the guide rail member 9.

[0022] With the above structure, by setting the guide frame 31 on the workbench 2 and the first through hole 32 for the guide rail piece 9 to enter the drive box 42, the guide frame 31 can be detachably connected to the feeding guide plate 3 on both sides of the workbench 2, and at the same time, the first through hole 32 can pass through guide rail pieces 9 of different specifications, and guide frames 31 of different sizes of guide grooves can be used to guide and transport guide rail pieces 9 of different corresponding specifications, which is more practical. When the guide piece is guided and transported into the conveying box 41, the push rod 51 motor in the drive box 42 on both sides of the conveying box 41 pushes the limiting plate 52 in the direction of the guide piece. The limiting strip 53 on the limiting plate 52 can limit and guide the guide groove provided on both sides of the guide rail piece 9, which is beneficial to prevent deviation during transportation and plays a good guiding and limiting role. The sliding block 62 is in sliding fit with the first guide rail 61, which can make the sliding block 62 on the first guide rail 61 move repeatedly on the first guide rail 61, driving the lifting frame 64 to move back and forth. Before the guide rail piece 9 is conveyed into the conveying box 41, the hydraulic cylinder 65 lowers the cleaning scraper 68 of the connecting seat 66 to the same height as the top guide rail groove of the guide rail piece 9, so that it can fill the top guide rail groove of the guide rail piece 9 and move back and forth. The cleaning scraper 68 can scrape the residual debris and impurities in the top guide rail groove of the guide rail piece 9 to the bottom of the conveying box 41, and the next guide rail piece 9 can enter to scrape them into the first discharge hole 43 and the second discharge hole 44. This is beneficial to automatically and efficiently clean the residual debris and impurities in the top guide rail groove, has better cleaning effect and higher cleaning efficiency, and is more practical.

[0023] Specifically, as shown in Figures 1 to 5 The front side of the connecting plate 67 is also provided with a first detector 71.

[0024] With the above structure, by setting the first detector 71, it is beneficial to detect in real time whether the guide rail piece 9 is located in the conveying box 41. If it is not entered, an alarm can be prompted to the operator, which is beneficial to conveniently remind the operator and has strong practicality.

[0025] As shown in Figures 1 to 5 The workbench 2 also has a feeding channel 21 and a discharge pipe 22. The first discharge hole 43 and the second discharge hole 44 are in communication with the feeding channel 21, and the feeding channel 21 is in communication with the discharge pipe 22. By connecting the first discharge hole 43 and the second discharge hole 44 with the feeding channel 21 and the discharge pipe 22, the debris and impurities scraped off can be discharged from the workbench 2, preventing clogging caused by stagnation on the workbench 2 and prolonging the service life of the device. A collection box can be placed below the discharge pipe 22 for collecting debris and impurities.

[0026] As shown in Figures 1 to 5As shown, the top of the conveying box 41 is also provided with a second detector 72, the second detector 72 is connected with a connecting line 73, one end of the connecting line 73 is connected with the second detector 72, and the other end is fixedly connected with the driving box 42. By arranging the second detector 72, it is beneficial to detect whether the guide rail piece 9 is in the conveying box 41 in the first step. The first detector 71 is the same, and the first detector 71 and the second detector 72 are combined to detect in real time, which is beneficial to improve the detection precision and quality, and is convenient and practical.

[0027] As shown in the figure, Figures 1 to 5 As shown, the bottom of the connecting plate 67 is provided with a connecting portion 671, and the cleaning scraper 68 is inclinedly arranged from one side to the other side downwardly. Through the above arrangement, the cleaning scraper 68 is inclinedly arranged, which is beneficial to improve the quality of scraping and cleaning the residual debris in the top guide rail groove, and the scraping and cleaning effect is better and the quality is higher.

[0028] As shown in the figure, Figures 1 to 5 As shown, the sliding block 62 is provided with a first sliding portion 81, and the first guide rail 61 is provided with a first sliding groove 82. It is beneficial to more conveniently move the cleaning scraper 68 on the lifting frame 64.

[0029] As shown in the figure, Figures 1 to 5 As shown, the bottom of the workbench 2 is also provided with a supporting leg 23. By arranging the supporting leg 23, a good supporting effect is obtained.

[0030] It should be noted that all the directionality indications (such as up, down, left, right, front, back, etc.) in the embodiments of the present application are only used to explain the relative position relationship, movement condition, etc. between the components in a certain specific posture (as shown in the drawings), and if the specific posture changes, the directionality indications will also change accordingly.

[0031] In addition, the description of "first", "second" and the like in the present application is only for the purpose of description, and cannot be understood as indicating or implying the relative importance of the indicated technical features or implicitly indicating the number of the indicated technical features. Therefore, the features limited by "first" and "second" can explicitly or implicitly include at least one of the features. At the same time, the meaning of "and / or" appearing in the whole text is that it includes three schemes, for example, "A and / or B" includes A scheme, or B scheme, or A and B schemes are satisfied at the same time. In addition, the technical solutions of each embodiment can be combined with each other, but it must be based on the realization of the ordinary skilled in the art, when the combination of technical solutions appears contradictory or unachievable, it should be considered that the combination of technical solutions does not exist, and is not within the protection scope required by the present application.

[0032] The above components are all general standard components or components known to those skilled in the art, and the structure and principle thereof can be known by the skilled in the art through technical manual or through conventional experimental method.

[0033] The specific embodiments described herein are merely illustrative of the spirit of the present application. Those skilled in the art of the present application can make various modifications or supplements to the described specific embodiments or replace them with similar ways, but will not deviate from the spirit of the present application or exceed the scope defined by the appended claims.

Claims

1. A rail groove foreign matter cleaning device for a guide rail, comprising a work table (2), characterized in that, Both sides of the workbench (2) are provided with feeding guide plates (3), the feeding guide plates (3) are detachably provided with guide frames (31) for guiding guide rail pieces (9) and first through holes (32), the guide frames (31) are provided with first guide grooves (311), the workbench (2) is provided with two rail groove cleaning mechanisms symmetrically, the rail groove cleaning mechanism comprises a conveying box (41) and drive boxes (42) located on both sides of the conveying box (41), the bottom of the conveying box (41) is provided with a first discharge hole (43) and a second discharge hole (44), the drive box (42) is provided with a push rod (51) motor, the push rod (51) of the push rod (51) motor is fixedly connected with a limiting plate (52), the limiting plate (52) is provided with a limiting strip (53) for limiting the guide grooves provided on both sides of the guide rail piece (9); The drive box (42) is provided with a first guide rail (61), the first guide rail (61) is provided with a sliding block (62) in sliding mode, the sliding block (62) is provided with a first lifting motor (63), the first lifting motor (63) is fixedly provided with a lifting frame (64), the lifting frame (64) is provided with a hydraulic cylinder (65), the piston rod of the hydraulic cylinder (65) penetrates through the lifting frame (64) and is fixedly provided with a connecting seat (66), the bottom of the connecting seat (66) is provided with a connecting plate (67), the bottom of the connecting plate (67) is provided with a cleaning scraper (68) for cleaning the debris and impurities in the rail groove on the top of the guide rail piece (9).

2. The rail groove foreign matter cleaning device for a guide rail according to claim 1, characterized by The front side of the connecting plate (67) is also provided with a first detector (71).

3. The rail groove foreign matter cleaning device for a guide rail according to claim 1, characterized by The workbench (2) is also provided with a feeding channel (21) and a discharge pipe (22), the first discharge hole (43) and the second discharge hole (44) are communicated with the feeding channel (21), and the feeding channel (21) is communicated with the discharge pipe (22).

4. The rail groove foreign matter cleaning device for a guide rail according to claim 1, characterized by The top of the conveying box (41) is also provided with a second detector (72), the second detector (72) is connected with a connecting line (73), one end of the connecting line (73) is connected with the second detector (72), and the other end is fixedly connected with the drive box (42).

5. The rail groove foreign matter cleaning device for a guide rail according to claim 1, characterized by The bottom of the connecting plate (67) is provided with a connecting portion (671), and the cleaning scraper (68) is inclinedly arranged from one side to the other side downwardly.

6. The rail groove foreign matter cleaning device for a guide rail according to claim 1, characterized by The sliding block (62) is provided with a first sliding portion (81), and the first guide rail (61) is provided with a first sliding groove (82).

7. The rail groove foreign matter cleaning device for a guide rail according to claim 1, characterized by The bottom of the workbench (2) is also provided with a supporting leg (23).