Energy storage system cabinet sheet metal machining bending device with alignment mechanism
By introducing visual inspection and automated alignment mechanisms into the bending device, the problem of misalignment of sheet metal in traditional sheet metal bending devices has been solved, thereby improving the pass rate and processing accuracy of sheet metal bending.
Patent Information
- Application Number
- CN202422874106.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-25
- Publication Date
- 2025-10-24
- Estimated Expiration
- 2034-11-25
AI Technical Summary
Traditional bending devices use the naked eye to observe whether the sheet metal is placed accurately, which causes the bending head and the bending point to be misaligned, reducing the qualified rate of sheet metal bending.
A sheet metal processing bending device with an alignment mechanism for an energy storage system cabinet was designed. A vision detector is used to detect the position of the sheet metal in real time, and a servo motor drives the alignment roller to adjust the position. Combined with a cylinder and a stepper motor, the sheet metal is accurately positioned and clamped to ensure that the sheet metal is aligned with the bending block.
It improves the pass rate of sheet metal bending. Through visual inspection and automated adjustment, it ensures that the sheet metal and bending blocks are aligned, thereby improving processing accuracy and efficiency.
Smart Images

Figure CN223465358U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to energy storage system rack sheet metal processing technical field, concretely is a kind of energy storage system rack sheet metal processing bending device with alignment mechanism. BACKGROUND
[0002] Sheet metal processing can enhance the mechanical strength and sealing of energy storage cabinet, thereby improving the overall safety, reasonable case design can ensure the heat dissipation effect of direct current energy storage equipment, avoid equipment overheating, sheet metal manufacturing can complete the protective shell structure of energy storage cabinet, protect internal equipment from pressure, impact and dust, while having the function of preventing electromagnetic interference and radiation, using sheet metal processing is conducive to realizing the standardization batch production of direct current energy storage cabinet, improve production efficiency and reduce manufacturing difficulty, when sheet metal processing, people place sheet metal plate on bending device and carry out bending operation.
[0003] However, the traditional bending device has the following shortcomings:
[0004] In the process of bending operation of traditional bending device to sheet metal, after observing whether sheet metal is placed accurately by naked eye, bending is carried out again, bending head and bending place may not be aligned directly, which reduces the qualified rate of sheet metal bending. UTILITY MODEL CONTENTS
[0005] The utility model aims at providing a kind of energy storage system rack sheet metal processing bending device with alignment mechanism to solve the problem that the qualified rate of sheet metal bending is reduced in the process of bending operation of traditional bending device to sheet metal in the above background art, bending head and bending place may not be aligned directly, which reduces the qualified rate of sheet metal bending.
[0006] To achieve the above object, the utility model provides the following technical scheme: a kind of energy storage system rack sheet metal processing bending device with alignment mechanism, including support table, the top of support table is equipped with top plate, the both sides of the top of support table are fixedly installed with length plate, the one end of one side of two length plates is fixedly installed with alignment assembly, the other end of one side of two length plates is equipped with lifting groove, the inside of two lifting grooves is slidably connected with lifting block, lifting block is fixedly installed between two lifting blocks, the bottom of lifting table is fixedly installed with bending block, bending seat is fixedly installed in the just below bending block of support table, activity slot is opened in the one side of bending seat of support table, the inside of activity slot is rotatably connected with screw rod, two fixed assemblies are installed on the surface of screw rod.
[0007] Preferably, the two alignment assemblies each comprise a positioning table and an alignment seat, one side of the bottom end of the positioning table is fixedly connected with the top end of the alignment seat, a rotating shaft is rotatably connected in the alignment seat, and an alignment roller is fixedly installed on the middle part of the rotating shaft.
[0008] Preferably, one end of the positioning table is fixedly connected with a length plate, a servo motor for driving the rotating shaft to rotate is fixedly installed on the surface of the length plate, the servo motor is started after being powered on, the servo motor drives the rotating shaft to rotate, the rotating shaft drives the alignment roller to rotate synchronously, the alignment roller adjusts the position of the sheet metal after friction, and the misplacement of the sheet metal is avoided.
[0009] Preferably, the two fixing assemblies each comprise a movable block and a fixing frame, the top end of the movable block is fixedly connected with the bottom end of the fixing frame, a micro air cylinder is fixedly installed on the middle part of the bottom end of the fixing frame, a fixing table is fixedly installed on the movable end of the micro air cylinder, a pressing plate is fixedly installed on the bottom end of the fixing table, movable rods that are slidably connected with the fixing frame are fixedly installed on both sides of the top end of the fixing table, the two movable blocks are threadedly connected with the lead screw, and the two movable blocks are slidably connected with the movable groove; the micro air cylinder performs telescopic movement, the micro air cylinder pushes the fixing table from the top, the fixing table drives the pressing plate to move synchronously, and the pressing plate and the supporting table cooperate to clamp and fix the sheet metal.
[0010] Preferably, a stepping motor for driving the lead screw to rotate is fixedly installed on the surface of the supporting table, the stepping motor is started after being powered on, the stepping motor drives the lead screw to rotate, the lead screw is provided with two threads in opposite directions with the center line of the lead screw as a boundary, the threads in the inner walls of the two movable blocks are matched with the threads on the surface of the lead screw, the movable blocks are limited by the movable groove that is matched with the movable blocks in shape and size, and the two movable blocks slide relatively along the lead screw.
[0011] Preferably, a lifting air cylinder is fixedly installed on the middle part of the top end of the top plate, the movable end of the lifting air cylinder is fixedly connected with the middle part of the top end of the lifting table, the top ends of the two length plates are fixedly connected with both sides of the bottom end of the top plate, the lifting air cylinder performs telescopic movement, the lifting air cylinder pushes the lifting table from the top, the lifting table slides along the lifting groove through the lifting block, and the lifting table is bent in cooperation with the bending block and the bending seat during the lifting process.
[0012] Preferably, alignment tables are fixedly installed on both ends of the top plate, visual detectors are fixedly installed on the bottom ends of the two alignment tables, and the visual detectors detect in real time whether the placement position of the sheet metal is correct.
[0013] Compared with the prior art, the beneficial effects of the utility model are: through setting alignment assembly, visual detector detects sheet metal position in real time, if misplacement phenomenon appears, rotating shaft rotates, rotating shaft drives alignment roller to rotate, alignment roller and sheet metal part rub each other to adjust sheet metal position, ensure that sheet metal and bending block are aligned, improve qualified rate of sheet metal bending. BRIEF DESCRIPTION OF DRAWINGS
[0014] Figure 1 It is the partial schematic view of the utility model;
[0015] Figure 2 It is the side view of the utility model;
[0016] Figure 3 It is the side view of alignment assembly of the utility model;
[0017] Figure 4 It is the side view of fixed assembly of the utility model.
[0018] In the drawing: 1, support platform; 2, length plate; 3, top plate; 4, alignment platform; 5, visual detector; 6, lifting cylinder; 7, lifting platform; 8, bending block; 9, lifting block; 10, lifting groove; 11, bending seat; 12, movable groove; 13, alignment assembly; 131, servo motor; 132, rotating shaft; 133, alignment roller; 134, alignment seat; 135, positioning platform; 14, fixed assembly; 141, movable block; 142, fixed frame; 143, pressing plate; 144, fixed platform; 145, movable rod; 146, micro cylinder; 15, lead screw; 16, stepping motor. DETAILED DESCRIPTION
[0019] The technical scheme in the utility model embodiment will be clearly and completely described below with reference to the drawings in the utility model embodiments.
[0020] Please refer to Figures 1-4 The utility model provides a kind of energy storage system cabinet sheet metal processing bending device with alignment mechanism, including support platform 1, the top of support platform 1 is equipped with top plate 3, the both sides of support platform 1 top are fixedly installed with length plate 2, the one end of one side of two length plates 2 is fixedly installed with alignment assembly 13, the other end of one side of two length plates 2 is equipped with lifting groove 10, the inside of two lifting grooves 10 is slidably connected with lifting block 9, two lifting blocks 9 are fixedly installed with lifting platform 7 between, the bottom of lifting platform 7 is fixedly installed with bending block 8, bending seat 11 located just below bending block 8 is fixedly installed on support platform 1, activity groove 12 located bending seat 11 side is opened on support platform 1, silk rod 15 is rotatably connected in the inside of activity groove 12, two fixed assemblies 14 are installed on the surface of silk rod 15.
[0021] Two alignment components 13 each include a positioning table 135 and an alignment seat 134, one side of the bottom end of the positioning table 135 is fixedly connected with the top end of the alignment seat 134, a rotating shaft 132 is rotatably connected in the alignment seat 134, and the middle part of the rotating shaft 132 is fixedly installed with an alignment roller 133.
[0022] One end of the positioning table 135 is fixedly connected with the length plate 2, the surface of the length plate 2 is fixedly installed with a servo motor 131 for driving the rotating shaft 132 to rotate, the servo motor 131 is started after being powered on, the servo motor 131 drives the rotating shaft 132 to rotate, the rotating shaft 132 drives the alignment roller 133 to synchronously rotate, the alignment roller 133 makes a slight adjustment to the position of the sheet metal after rubbing against the sheet metal, so as to avoid the misplacement of the sheet metal.
[0023] Two fixed components 14 each include a movable block 141 and a fixed frame 142, the top end of the movable block 141 is fixedly connected with the bottom end of the fixed frame 142, the bottom end of the fixed frame 142 is fixedly installed with a micro pneumatic cylinder 146, the movable end of the micro pneumatic cylinder 146 is fixedly installed with a fixed table 144, the bottom end of the fixed table 144 is fixedly installed with a pressing plate 143, the top end of the fixed table 144 is fixedly installed with movable rods 145 which are slidingly connected with the fixed frame 142, the two movable blocks 141 are threadedly connected with the lead screw 15, and the two movable blocks 141 are slidingly connected with the movable groove 12, the micro pneumatic cylinder 146 performs telescopic movement, the micro pneumatic cylinder 146 pushes the fixed table 144 from the top, the fixed table 144 drives the pressing plate 143 to synchronously move, and the pressing plate 143 and the supporting table 1 cooperate with each other to clamp and fix the sheet metal.
[0024] The surface of the supporting table 1 is fixedly installed with a stepping motor 16 for driving the lead screw 15 to rotate, the stepping motor 16 is started after being powered on, the stepping motor 16 drives the lead screw 15 to rotate, the lead screw 15 is provided with two threads in opposite directions with the center line of the lead screw 15 as a boundary line, the threads in the inner walls of the two movable blocks 141 are matched with the threads on the surface of the lead screw 15, the movable blocks 141 are limited by the movable grooves 12 which are matched with the movable blocks 141 in shape and size, so that the two movable blocks 141 relatively slide along the lead screw 15.
[0025] The middle part of the top end of the top plate 3 is fixedly installed with a lifting pneumatic cylinder 6, the movable end of the lifting pneumatic cylinder 6 is fixedly connected with the middle part of the top end of the lifting table 7, the top ends of the two length plates 2 are respectively fixedly connected with the two sides of the bottom end of the top plate 3, the lifting pneumatic cylinder 6 performs telescopic movement, the lifting pneumatic cylinder 6 pushes the lifting table 7 from the top, the lifting table 7 slides along the lifting groove 10 through the lifting block 9, and the bending block 8 cooperates with the bending seat 11 to perform a bending operation on the sheet metal during the lifting of the lifting table 7.
[0026] The two ends of the top plate 3 are each fixedly installed with an alignment table 4, the bottom ends of the two alignment tables 4 are each fixedly installed with a visual detector 5, and the visual detector 5 performs real-time detection on whether the placement position of the sheet metal is correct.
[0027] When the embodiment of the application is used, the stepping motor 16 is started after being powered on, the stepping motor 16 drives the lead screw 15 to rotate, the lead screw 15 is provided with two opposite threads with the center line of the lead screw 15 as a boundary line, the threads on the inner walls of the two movable blocks 141 are matched with the threads on the surface of the lead screw 15, the movable blocks 141 are limited by the activity grooves 12 matched with the movable blocks 141 in shape and size, so that the two movable blocks 141 slide along the lead screw 15, the micro air cylinder 146 performs the extension and retraction movement, the micro air cylinder 146 pushes the fixed table 144 from the top, the fixed table 144 drives the pressing plate 143 to perform the synchronous movement, the pressing plate 143 and the supporting table 1 cooperate with each other to clamp and fix the sheet metal, the servo motor 131 is started after being powered on, the servo motor 131 drives the rotating shaft 132 to rotate, the rotating shaft 132 drives the alignment roller 133 to rotate synchronously, the alignment roller 133 slightly adjusts the position of the sheet metal after rubbing against the sheet metal, so that the misplacement of the sheet metal is avoided, the lifting cylinder 6 performs the extension and retraction movement, the lifting cylinder 6 pushes the lifting table 7 from the top, the lifting table 7 slides along the lifting groove 10 through the lifting block 9, in the process of lifting of the lifting table 7, the bending block 8 and the bending seat 11 cooperate with each other to perform the bending operation on the sheet metal.
[0028] Although the utility model has been described in detail with reference to the foregoing embodiments, for those skilled in the art, the technical solutions recorded in the foregoing embodiments can be modified, or some technical features can be replaced equivalently, any modification, equivalent replacement, improvement, etc. within the spirit and principle of the utility model should be included in the protection scope of the utility model.
Claims
1. A metal plate bending device for energy storage system cabinet with alignment mechanism, comprising a support table (1), characterized in that: The top end of the support table (1) is provided with a top plate (3), both sides of the top end of the support table (1) are fixedly installed with length plates (2), one end of one side of the two length plates (2) is fixedly installed with alignment assemblies (13), the other end of one side of the two length plates (2) is provided with lifting grooves (10), the inside of the two lifting grooves (10) is slidably connected with lifting blocks (9), the two lifting blocks (9) are fixedly installed with lifting tables (7), the bottom end of the lifting table (7) is fixedly installed with a bending block (8), the support table (1) is fixedly installed with a bending seat (11) located directly below the bending block (8), the support table (1) is provided with a movable groove (12) located on one side of the bending seat (11), the inside of the movable groove (12) is rotatably connected with a lead screw (15), and the surface of the lead screw (15) is provided with two fixed assemblies (14).
2. The energy storage system cabinet panel bending device with alignment mechanism according to claim 1, characterized in that: Both the alignment assemblies (13) comprise positioning tables (135) and alignment seats (134), one side of the bottom end of the positioning table (135) is fixedly connected with the top end of the alignment seat (134), the inside of the alignment seat (134) is rotatably connected with a rotating shaft (132), and the middle part of the rotating shaft (132) is fixedly installed with an alignment roller (133).
3. The energy storage system cabinet panel bending device with alignment mechanism according to claim 2, characterized in that: One end of the positioning table (135) is fixedly connected with the length plate (2), and the surface of the length plate (2) is fixedly installed with a servo motor (131) for driving the rotating shaft (132) to rotate.
4. The energy storage system cabinet panel bending device with alignment mechanism according to claim 1, characterized in that: Both the fixed assemblies (14) comprise movable blocks (141) and fixed frames (142), the top end of the movable block (141) is fixedly connected with the bottom end of the fixed frame (142), the bottom end of the fixed frame (142) is fixedly installed with a micro air cylinder (146), the movable end of the micro air cylinder (146) is fixedly installed with a fixed table (144), the bottom end of the fixed table (144) is fixedly installed with a pressing plate (143), both sides of the top end of the fixed table (144) are fixedly installed with movable rods (145) slidably connected with the fixed frame (142), both the movable blocks (141) are threadedly connected with the lead screw (15), and both the movable blocks (141) are slidably connected with the movable groove (12).
5. The energy storage system cabinet panel bending device with alignment mechanism according to claim 1, characterized in that: The surface of the support table (1) is fixedly installed with a stepping motor (16) for driving the lead screw (15) to rotate.
6. The energy storage system cabinet panel bending device with alignment mechanism according to claim 1, characterized in that: The middle part of the top end of the top plate (3) is fixedly installed with a lifting cylinder (6), the movable end of the lifting cylinder (6) is fixedly connected with the middle part of the top end of the lifting table (7), and the top ends of the two length plates (2) are fixedly connected with both sides of the bottom end of the top plate (3) respectively.
7. The energy storage system cabinet panel bending device with alignment mechanism according to claim 1, characterized in that: Both ends of the top plate (3) are fixedly installed with alignment tables (4), and the bottom ends of the two alignment tables (4) are fixedly installed with visual detectors (5).