Deburring device

By designing a multi-sided deburring device and using a manipulator mechanism and a rotating mechanism to achieve five-sided grinding, the problem that existing equipment can only deburr one side is solved, reducing costs and improving efficiency.

CN223466028UActive Publication Date: 2025-10-24YUTAKA ELECTRONICS SH
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Patent Information

Application Number
CN202423032012.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-10
Publication Date
2025-10-24
Estimated Expiration
2034-12-10

AI Technical Summary

Technical Problem

Existing deburring equipment can only remove burrs on one side. Deburring on multiple sides requires multiple robots, resulting in high costs and low efficiency.

Method used

A deburring device is designed, which includes a stand, a grinding assembly, a deburring fixture assembly and a waste collection assembly. A manipulator mechanism and a rotating mechanism are used to achieve multi-surface grinding. A six-axis robot and a rotating motor are used to drive the part fixture to achieve five-surface grinding, thereby reducing costs and improving efficiency.

Benefits of technology

A single manipulator mechanism is capable of grinding five surfaces of a part, reducing the cost of deburring and improving grinding efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a deburring device which comprises a stand, a polishing assembly, a deburring jig assembly and a waste collecting assembly. The polishing assembly comprises a manipulator mechanism and a polishing mechanism; the mechanical arm mechanism is arranged on the stand and located on one side of the deburring jig assembly, and the output end of the mechanical arm mechanism is connected with the grinding mechanism. The deburring jig assembly comprises a rotating mechanism and a part jig. The rotating mechanism is arranged on the stand, the rotating mechanism is used for driving the part jig to rotate, and the part jig is used for positioning a part; the waste collecting assembly is arranged on the stand and located below the rotating mechanism, and the waste collecting assembly is used for collecting waste generated in the deburring process. According to the utility model, the single manipulator mechanism can polish five surfaces of a part, so that the polishing cost of the part is reduced, and the polishing efficiency of the part is improved.
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Description

TECHNICAL FIELD

[0001] The utility model relates to deburring equipment technical field, especially a deburring device. BACKGROUND

[0002] The burr is the flash and cake and slag ladle after the cake and slag ladle are removed in the gap of the parting surface of the die casting mold after the die casting is taken out from the die casting machine, and the residue in the die casting body. The traditional deburring equipment in the prior art can only remove the burr of a single side at a time, and the equipment capable of deburring multiple sides needs multiple mechanical hands to deburr, resulting in high cost of the deburring equipment. SUMMARY

[0003] According to the utility model embodiment, a kind of deburring device is provided, comprising: stand, polishing assembly, deburring jig assembly and waste collection component;

[0004] Polishing assembly includes: mechanical hand mechanism and polishing mechanism;

[0005] Mechanical hand mechanism is located on the stand, and is located at the side of deburring jig assembly, and the output end of mechanical hand mechanism is connected with polishing mechanism, and polishing mechanism is located above deburring jig assembly, for polishing the part on deburring jig assembly;

[0006] Deburring jig assembly includes: rotating mechanism and part jig;

[0007] Rotating mechanism is arranged on the stand, and rotating mechanism is used to drive part jig to rotate, and part jig is used to position part;

[0008] Waste collection component is arranged on the stand, and is located below rotating mechanism, and waste collection component is used to collect waste generated in the process of deburring.

[0009] Further, part jig includes: jig frame, positioning column, support column and fixing mechanism;

[0010] Jig frame is arranged on the output end of rotating mechanism, and positioning column, support column and fixing mechanism are all arranged on jig frame, positioning column is used to accurately position part, support column is used to support part, and fixing mechanism is used to fix part to support column.

[0011] Further, fixing mechanism includes: fixed cylinder and fixed pressing plate;

[0012] Fixed cylinder is arranged on the side of support column, and the output end of fixed cylinder is connected with fixed pressing plate, and fixed pressing plate is located above support column.

[0013] Further, part jig further includes: guide rod;

[0014] The guide rod is arranged on the jig frame, and the top of the guide rod is inclined, and the guide rod is used for rough positioning of the part.

[0015] Further, the part jig further comprises a detector.

[0016] The detector is arranged on the jig frame and below the part, and the detector is used for detecting the part.

[0017] Further, the rotating mechanism comprises a rotating motor and a rotating disc.

[0018] The rotating motor is arranged on the frame, and the rotating disc is arranged at the output end of the rotating motor, and the upper surface of the rotating disc is connected with the part jig.

[0019] Further, the mechanical hand mechanism is a six-axis robot.

[0020] Further, the polishing mechanism comprises a main shaft motor and a polishing tool.

[0021] The main shaft motor is arranged at the output end of the mechanical hand mechanism, and the output end of the main shaft motor is connected with the polishing tool, and the polishing tool is arranged according to the machining requirement, and the polishing tool is used for removing burrs on the part.

[0022] Further, the waste collecting assembly comprises a waste hopper and a waste trolley.

[0023] The waste hopper is arranged on the frame and below the rotating mechanism, and the waste trolley is arranged at the opening of the lower end of the waste hopper, and the waste trolley is used for collecting waste generated in the deburring process, and the waste trolley is slidingly arranged on the frame.

[0024] According to the deburring device, the part to be polished is placed on the part jig, the mechanical hand mechanism moves the polishing mechanism, the polishing mechanism is moved to a position capable of polishing the part, the movement of the mechanical hand mechanism can make the polishing mechanism polish four faces of the part, the part jig is rotated by the rotating mechanism, one face of the part which has not been polished is rotated to a position capable of being polished by the polishing mechanism, so that a single mechanical hand mechanism can polish five faces of the part, the polishing cost of the part is reduced, and the polishing efficiency of the part is improved.

[0025] It is to be understood that both the foregoing general description and the following detailed description are exemplary and intended to provide further explanation of the subject technology. BRIEF DESCRIPTION OF DRAWINGS

[0026] Fig. 1 It is a perspective view of a deburring device according to an embodiment of the present application;

[0027] Fig. 2 It is a perspective view of another deburring device according to an embodiment of the present application; It is to be understood that both the foregoing general description and the following detailed description are exemplary and intended to provide further explanation of the subject technology.

[0028] Fig. 3 It is a sectional view of a deburring device according to an embodiment of the utility model;

[0029] Fig. 4 It is a structure diagram of a deburring device part fixture according to an embodiment of the utility model;

[0030] Fig. 5 It is a plan view of a deburring device part fixture according to an embodiment of the utility model.

[0031] In the drawing, reference numerals: 1 is a stand, 2 is a polishing assembly, 21 is a mechanical hand structure, 22 is a main shaft motor, 23 is a polishing cutter, 3 is a deburring fixture assembly, 31 is a rotating mechanism, 311 is a rotating motor, 312 is a rotating disc, 32 is a part fixture, 33 is a fixture rack, 34 is a positioning column, 35 is a supporting column, 36 is a fixed air cylinder, 37 is a fixed pressing plate, 38 is a guide rod, 39 is a detector, 4 is a waste collecting assembly, 41 is a waste hopper, 42 is a waste car. Specific implementation

[0032] The preferred embodiments of the utility model will be described in detail below with reference to the drawings, and the utility model will be further described.

[0033] First, the deburring device according to the embodiment of the utility model will be described. Figs. 1-5 The deburring device according to the embodiment of the utility model is used for removing burrs on parts.

[0034] As shown in Figs. 1-5 the embodiment of the utility model, a deburring device comprises a stand 1, a polishing assembly 2, a deburring fixture assembly 3 and a waste collecting assembly 4.

[0035] The polishing assembly 2 comprises a mechanical hand structure 21 and a polishing mechanism.

[0036] The mechanical hand structure 21 is arranged on the stand 1 and located at one side of the deburring fixture assembly 3, the output end of the mechanical hand structure 21 is connected with the polishing mechanism, the polishing mechanism is located above the deburring fixture assembly 3, and the polishing mechanism is used for polishing the parts on the deburring fixture assembly 3.

[0037] The deburring fixture assembly 3 comprises a rotating mechanism 31 and a part fixture 32.

[0038] The rotating mechanism 31 is arranged on the stand 1, the rotating mechanism 31 is used for driving the part fixture 32 to rotate, and the part fixture 32 is used for positioning the parts.

[0039] The waste collecting assembly 4 is arranged on the stand 1 and located below the rotating mechanism 31, and the waste collecting assembly 4 is used for collecting the waste generated in the deburring process.

[0040] The part to be polished is placed on the part fixture 32, the mechanical hand mechanism 21 moves the polishing mechanism, and the polishing mechanism is moved to a position where the part can be polished. The movement of the mechanical hand mechanism 21 can enable the polishing mechanism to polish four faces of the part. The part fixture 32 is rotated by the rotating mechanism 31, and the unpolished face of the part is rotated to a position where the polishing mechanism can polish it, so that a single mechanical hand mechanism 21 can polish five faces of the part, thereby reducing the polishing cost of the part and improving the polishing efficiency of the part.

[0041] As shown in Figs. 4-5 , the part fixture 32 comprises a fixture frame 33, a positioning column 34, a supporting column 35 and a fixing mechanism;

[0042] The fixture frame 33 is arranged on the output end of the rotating mechanism 31. The positioning column 34, the supporting column 35 and the fixing mechanism are all arranged on the fixture frame 33. The positioning column 34 is used for fine positioning of the part. The supporting column 35 is used for supporting the part. The fixing mechanism is used for fixing the part to the supporting column 35.

[0043] The part is placed on the part fixture 32, and the two oppositely arranged positioning columns 34 are used for fine positioning of the part. The fixing mechanism fixes the part to the supporting column 35, preventing the part from shaking during polishing, which may cause the part to be unqualified or damaged.

[0044] As shown in Figs. 4-5 , the fixing mechanism comprises a fixing cylinder 36 and a fixing pressing plate 37.

[0045] The fixing cylinder 36 is arranged on one side of the supporting column 35. The output end of the fixing cylinder 36 is connected with the fixing pressing plate 37, and the fixing pressing plate 37 is located above the supporting column 35.

[0046] After the part is placed on the part fixture 32, the fixing cylinder 36 drives the fixing pressing plate 37 to move downward, so that the fixing pressing plate 37 fixes the part to the supporting column 35.

[0047] As shown in Figs. 4-5 , the part fixture 32 further comprises a guide rod 38.

[0048] The guide rod 38 is arranged on the fixture frame 33. The top of the guide rod 38 is inclined. The guide rod 38 is used for coarse positioning of the part.

[0049] The guide rod 38 is used for coarse positioning of the part, preventing the part from shaking during polishing.

[0050] As shown in Figs. 4-5 , the part fixture 32 further comprises a detector 39.

[0051] A detector 39 is arranged on the jig frame 33 below the parts, and is used to detect the parts.

[0052] After the parts are placed on the part jig 32, the detector 39 can detect the parts, and after detecting the parts, the detector 39 controls the mechanical hand mechanism 21 to start, so that the mechanical hand mechanism 21 moves the polishing mechanism to polish the parts.

[0053] As shown in Figs. 1-3 , the rotating mechanism 31 includes a rotating motor 311 and a rotating disc 312;

[0054] The rotating motor 311 is arranged on the rack 1, and the rotating disc 312 is arranged on the output end of the rotating motor 311. The upper surface of the rotating disc 312 is connected to the part jig 32.

[0055] The rotating motor 311 can drive the rotating disc 312 to rotate, so that the rotating disc 312 drives the part jig 32 to rotate, and moves the parts on the part jig 32 to a position where the polishing mechanism can polish.

[0056] As shown in Figs. 1-3 , the mechanical hand mechanism 21 is a six-axis robot. Through the six-axis robot, the polishing mechanism can be moved in all directions, so that the polishing mechanism can polish four sides of the parts.

[0057] As shown in Figs. 1-3 , the polishing mechanism includes a spindle motor 22 and a polishing tool 23;

[0058] The spindle motor 22 is arranged on the output end of the mechanical hand mechanism 21, and the output end of the spindle motor 22 is connected to the polishing tool 23. The polishing tool 23 is set according to the processing requirements, and is used to remove burrs on the parts.

[0059] The spindle motor 22 drives the polishing tool 23 to rotate, so that the polishing tool 23 can polish the parts. A plurality of tools can be installed on the spindle motor 22 to meet various processing requirements.

[0060] As shown in Figs. 1-3 , the waste collecting assembly 4 includes a waste hopper 41 and a waste car 42;

[0061] The waste hopper 41 is arranged on the rack 1 below the rotating mechanism 31, and the waste car 42 is located at the opening at the lower end of the waste hopper 41. The waste car 42 is used to collect the waste generated during the deburring process, and is slidingly arranged on the rack 1.

[0062] The waste generated during the polishing of the parts falls into the waste hopper 41, and is guided into the waste car 42 through the waste hopper 41. The waste is recycled through the waste car 42.

[0063] The above, with reference toFigs. 1-5 The burr removing device according to the embodiment of the utility model, the part to be polished is placed on the part fixture 32, the mechanical hand mechanism 21 moves the polishing mechanism, the polishing mechanism is moved to the position capable of polishing the part, the movement of the mechanical hand mechanism 21 can make the polishing mechanism polish four faces of the part, the part fixture 32 is rotated through the rotating mechanism 31, the unpolished face of the part is rotated to the position capable of being polished by the polishing mechanism, the single mechanical hand mechanism 21 can polish five faces of the part, the polishing cost of the part is reduced, and the polishing efficiency of the part is improved.

[0064] It should be noted that in the present specification, the terms "comprising", "including", or any other variant thereof are intended to cover non-exclusive inclusion, so that a process, method, article or apparatus including a series of elements not only includes those elements, but also includes other elements not explicitly listed, or further includes elements inherent to such process, method, article or apparatus. Without more limitations, the elements defined by the statement "comprising" do not exclude the presence of other identical elements in the process, method, article or apparatus including the elements.

[0065] Although the content of the utility model has been introduced in detail through the above preferred embodiments, it should be recognized that the above description should not be considered as a limitation of the utility model. After reading the above content, various modifications and alternatives of the utility model will be obvious to those skilled in the art. Therefore, the protection scope of the utility model should be limited by the appended claims.

Claims

1. A deburring device characterized by, The application relates to a deburring device. The deburring device comprises a rack, a polishing assembly, a deburring jig assembly and a waste collecting assembly. The polishing assembly comprises a mechanical hand mechanism and a polishing mechanism. The mechanical hand mechanism is arranged on the rack and located at one side of the deburring jig assembly. The output end of the mechanical hand mechanism is connected with the polishing mechanism. The polishing mechanism is located above the deburring jig assembly and used for polishing the parts on the deburring jig assembly. The deburring jig assembly comprises a rotating mechanism and a part jig.

2. The deburring device of claim 1, wherein The rotating mechanism is arranged on the rack and used for driving the part jig to rotate. The part jig is used for positioning the parts.

3. The deburring device of claim 2, wherein The waste collecting assembly is arranged on the rack and located below the rotating mechanism. The waste collecting assembly is used for collecting the waste produced in the deburring process.

4. The deburring device of claim 2, wherein The part jig comprises a jig rack, a positioning column, a supporting column and a fixing mechanism. The jig rack is arranged on the output end of the rotating mechanism.

5. The deburring device of claim 2, wherein The positioning column, the supporting column and the fixing mechanism are arranged on the jig rack. The positioning column is used for fine positioning the parts.

6. The deburring device of claim 1, wherein The supporting column is used for supporting the parts. The fixing mechanism is used for fixing the parts to the supporting column.

7. The deburring device of claim 1, wherein The fixing mechanism comprises a fixing cylinder and a fixing pressing plate.

8. The deburring device of claim 1, wherein, The fixing cylinder is arranged at one side of the supporting column. The output end of the fixing cylinder is connected with the fixing pressing plate.

9. The deburring device of claim 1, wherein, The fixing pressing plate is located above the supporting column. The part jig further comprises a guide rod. The guide rod is arranged on the jig rack. The top of the guide rod is inclined. The guide rod is used for coarse positioning the parts. The part jig further comprises a detector. The detector is arranged on the jig rack and located below the parts. The detector is used for detecting the parts. The rotating mechanism comprises a rotating motor and a rotating disc. The rotating motor is arranged on the rack. The rotating disc is arranged on the output end of the rotating motor. The upper surface of the rotating disc is connected with the part jig. The mechanical hand mechanism is a six-axis robot. The polishing mechanism comprises a main shaft motor and a polishing cutter. The main shaft motor is arranged on the output end of the mechanical hand mechanism. The output end of the main shaft motor is connected with the polishing cutter. The polishing cutter is arranged according to the machining requirement. The polishing cutter is used for removing the burrs on the parts. The waste collecting assembly comprises a waste hopper and a waste trolley. The waste hopper is arranged on the rack and located below the rotating mechanism. The waste trolley is located at the opening of the lower end of the waste hopper. The waste trolley is used for collecting the waste produced in the deburring process. The waste trolley is slidingly arranged on the rack.