Processing device for resin grating production
By designing a resin grid production device that includes pouring, ejection, pushing and collecting mechanisms, the problem of uneven raw material distribution caused by nozzle fixation was solved, and uniform injection of raw materials and convenient removal of formed grids were achieved, thereby improving work efficiency and finished product quality.
Patent Information
- Application Number
- CN202422249841.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-13
- Publication Date
- 2025-10-24
- Estimated Expiration
- 2034-09-13
AI Technical Summary
In existing resin grid production devices, the fixed nozzle causes uneven distribution of raw materials in the mold, affecting the quality of the finished product and work efficiency.
A processing device including pouring, ejecting, pushing and collecting mechanisms is designed. The motor drives the screw and liquid pump to achieve uniform injection of raw materials and convenient removal of the formed grid. The scraper and collection box are combined to achieve the collection and cleaning of excess raw materials.
The uniform distribution of raw materials in the mold and the convenient removal of the formed grid are achieved, which improves work efficiency and finished product quality and enhances the practicality of the device.
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Figure CN223466612U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of resin grille production, in particular to a processing device for producing resin grilles. Background Art
[0002] Resin gratings are primarily made of glass fiber reinforced resin, which possesses excellent physical and chemical properties. They are lightweight, high-strength, corrosion-resistant, and fire-resistant. They are widely used in the chemical, electric power, petroleum, papermaking, printing and dyeing, food, pharmaceuticals, and municipal administration sectors, meeting the requirements of various industrial environments. In the municipal industry, resin gratings are primarily used in the manufacture of municipal facilities, bridges, tunnels, sidewalks, and anti-corrosion flooring. Due to their corrosion resistance, wear resistance, fire resistance, and anti-slip properties, resin gratings effectively protect municipal facilities and pedestrian safety.
[0003] The utility model patent with Chinese patent publication number CN220763622U discloses an integrated fiberglass grille molding device, including a liquid storage tank, a vibration component fixedly connected to the top of the liquid storage tank, the vibration component including a box body, a rubber pad glued to the bottom of the box body, vibration motors are provided at both ends of the box body, a mold assembly fixedly connected to the top of the box body, the mold assembly includes a mold, and a grille mold cavity is opened on the top of the mold.
[0004] During use, it was found that the above-mentioned prior art extracts the raw materials through a liquid pump, passes through the connecting pipe and the liquid collecting pipe in sequence, and finally sprays them into the mold through a nozzle. However, the nozzle is fixed, so the sprayed raw materials are unevenly distributed in the mold, affecting the quality of subsequent finished products. The practicality is poor, so it is necessary to design a processing device for resin grid production. Utility Model Content
[0005] (1) Technical problems solved
[0006] In order to solve the above technical problems, the utility model provides a processing device for producing a resin grid, which is convenient for casting, improves work efficiency and enhances practicality.
[0007] (2) Technical solution
[0008] To achieve the above object, the present application provides the following technical scheme: a processing device for resin grid production, comprising a workbench, a mold fixedly installed on the workbench, a pouring mechanism comprising a storage box, a U-shaped plate fixedly installed on the workbench, a screw rod rotatably installed on the U-shaped plate, a motor fixedly installed on the U-shaped plate, the output end of the motor being fixedly connected with the screw rod, a sliding block being screwed on the screw rod, a limiting rod fixedly installed on the U-shaped plate, the sliding block being slidably connected with the limiting rod, the storage box being connected with the sliding block through a connecting assembly, a liquid pump being arranged at the bottom end of the storage box, the input end of the liquid pump being in communication with the storage box, a connecting pipe being communicatively installed on the output end of the liquid pump, a discharge pipe being communicatively installed on the connecting pipe, a plurality of nozzles being communicatively installed on the discharge pipe, an ejection mechanism being installed at the bottom end of the workbench and used for ejecting the formed grid from the mold, a pushing mechanism being installed on the storage box and used for scraping off the excess raw material, and a collecting mechanism being installed on the workbench and used for collecting the excess raw material.
[0009] By adopting the above technical scheme, the raw material is injected into the storage box, the motor and the liquid pump are started, the screw rod is driven to rotate by the motor, the sliding block screwed on the screw rod moves towards the motor under the limiting action of the limiting rod, the liquid pump pumps out the raw material in the storage box through the connecting pipe and the discharge pipe, and finally the raw material is injected into the mold through the plurality of nozzles, the raw material is uniformly injected into the mold, the pushing mechanism can push the raw material in the mold to be flat and push the excess raw material into the collecting mechanism for collection, the process realizes the pouring process, improves the work efficiency, and thus enhances the practicality.
[0010] Further, the connecting assembly comprises a connecting block fixedly installed at the top end of the storage box, a sliding groove being formed in the sliding block, the connecting block being inserted into the sliding groove and connected with the sliding block through bolts and nuts.
[0011] By adopting the above technical scheme, the bolts can be unscrewed to overhaul the storage box and other components, and the storage box and other components can be quickly installed after the overhaul, thereby improving the practicality.
[0012] Further, the ejection mechanism comprises a pneumatic cylinder, an L-shaped plate being fixedly installed at the bottom end of the workbench, the pneumatic cylinder being fixedly installed on the L-shaped plate, a support being fixedly installed at the top end of the pneumatic cylinder, a plurality of ejecting rods being fixedly installed on the support, a plurality of through holes being formed in the mold and the workbench, and the plurality of ejecting rods respectively penetrating through the plurality of through holes.
[0013] By adopting the above technical scheme, the raw material is injected into the mold, the pneumatic cylinder is started after drying, the plurality of ejecting rods are driven to rise by the support, and the plurality of ejecting rods eject the formed grid from the mold, which is convenient for taking out, thereby improving the work efficiency.
[0014] Further, the pushing mechanism comprises a scraper connected with the bottom end of the storage box through two connecting rods.
[0015] Through adoption of the above technical scheme, when the storage tank moves, the scraper also moves to scrape away the excess raw materials for collection, thereby ensuring the grid quality and enhancing the practicability.
[0016] Further, the collecting mechanism comprises a collecting box, one end of the collecting box is fixedly provided with a T-shaped block, a T-shaped groove is formed in the mold, and the T-shaped block is slidably connected with the T-shaped groove.
[0017] Through adoption of the above technical scheme, the scraper pushes the excess raw materials into the collecting box, and the collecting box can be pulled out for cleaning, thereby improving the practicability.
[0018] Further, the discharge pipe is connected with the bottom end of the storage tank through two reinforcing rods.
[0019] Through adoption of the above technical scheme, the reinforcing rods can enhance the connection between the discharge pipe and the storage tank, thereby improving the stability.
[0020] (Three) beneficial effects
[0021] Compared with the prior art, the application provides a processing device for resin grid production, which has the following beneficial effects:
[0022] The raw materials are injected into the storage tank, the motor and the liquid pump are started, the motor drives the screw to rotate, the sliding block screwed with the screw moves towards the motor under the limiting action of the limiting rod, the liquid pump draws out the raw materials in the storage tank, passes through the connecting pipe and the discharge pipe, and finally is injected into the mold through the plurality of nozzles, the raw materials are uniformly injected into the mold, the pushing mechanism can push the raw materials in the mold to be flat and push the excess raw materials into the collecting mechanism for collection, the process realizes the process of facilitating pouring, improves the work efficiency, and thereby enhances the practicability. BRIEF DESCRIPTION OF DRAWINGS
[0023] Figure 1 is a schematic view of an axial side structure of the present application;
[0024] Figure 2 is a schematic view of a front view structure of the present application;
[0025] Figure 3 is a schematic view of an enlarged structure of A in the present application; Figure 1
[0026] Figure 4 is a schematic view of an exploded structure of a support and a top rod connection of the present application.
[0027] Markings in the attached figure: 1. mold; 2. storage box; 3. U-shaped plate; 4. screw; 5. motor; 6. slider; 7. limit rod; 8. liquid pump; 9. connecting pipe; 10. discharge pipe; 11. nozzle; 12. connecting block; 13. bolt; 14. cylinder; 15. L-shaped plate; 16. bracket; 17. push rod; 18. scraper; 19. connecting rod; 20. collecting box; 21. T-block; 22. reinforcement rod. DETAILED DESCRIPTION
[0028] The technical solutions in the embodiments of the present application will be clearly and completely described below in conjunction with the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, not all of the embodiments.
[0029] Based on the embodiments in this application, all other embodiments obtained by ordinary technicians in this field without making any creative work shall fall within the scope of protection of this application.
[0030] Example 1
[0031] See also Figures 1-4The utility model provides a kind of processing device for resin grid production, including workbench, mould 1 is fixedly installed on workbench, pouring mechanism includes storage tank 2, U-shaped plate 3 is fixedly installed on workbench, screw rod 4 is rotatably installed on U-shaped plate 3, motor 5 is fixedly installed on U-shaped plate 3, motor 5 output end is fixedly connected with screw rod 4, sliding block 6 is screwed on screw rod 4, limiting rod 7 is fixedly installed on U-shaped plate 3, sliding block 6 is slidably connected with limiting rod 7, connecting assembly includes connecting block 12, connecting block 12 is fixedly installed at the top of storage tank 2, sliding slot is opened on sliding block 6, connecting block 12 is inserted into sliding slot, and connecting block 12 is connected with sliding block 6 by bolt 13 nut, by unscrewing bolt 13, the parts such as storage tank 2 can be overhauled, after overhauling, it can be quickly installed, storage tank 2 bottom is provided with liquid pump 8, liquid pump 8 input end is connected with storage tank 2, connecting pipe 9 is communicatively installed in the output end of liquid pump 8, discharge pipe 10 is communicatively installed on connecting pipe 9, a plurality of nozzles 11 are communicatively installed on discharge pipe 10, discharge pipe 10 and the bottom of storage tank 2 are connected by two reinforcing rods 22, reinforcing rod 22 can enhance the connection between discharge pipe 10 and storage tank 2, ejection mechanism includes cylinder 14, L-shaped plate 15 is fixedly installed at the bottom of workbench, cylinder 14 is fixedly installed on L-shaped plate 15, bracket 16 is fixedly installed at the top of cylinder 14, a plurality of ejector rods 17 are fixedly installed on bracket 16, a plurality of through holes are formed in mould 1 and workbench, a plurality of ejector rods 17 pass through the plurality of through holes respectively, raw materials are injected into mould 1, after drying, start cylinder 14, cylinder 14 drives a plurality of ejector rods 17 to rise by bracket 16, a plurality of ejector rods 17 eject the formed grid from mould 1, facilitating removal, pushing mechanism includes scraper 18, scraper 18 is connected with the bottom of storage tank 2 by two connecting rods 19, when storage tank 2 moves, scraper 18 also moves, and the excess raw materials are scraped away for collection, to ensure the quality of grid, collecting mechanism includes collecting box 20, T-shaped block 21 is fixedly installed at one end of collecting box 20, T-shaped groove is formed in mould 1, T-shaped groove is slidably connected with T-shaped block 21, raw materials are injected into storage tank 2, motor 5 and liquid pump 8 are started, motor 5 drives screw rod 4 to rotate, sliding block 6 screwed with screw rod 4 moves towards motor 5 under the limiting action of limiting rod 7, liquid pump 8 extracts raw materials in storage tank 2, passes through connecting pipe 9 and discharge pipe 10, and finally passes through a plurality of nozzles 11 and is injected into mould 1, raw materials are uniformly injected into mould 1, when storage tank 2 moves, scraper 18 also moves, and the excess raw materials are scraped away for collection, to ensure the quality of grid, scraper 18 pushes the excess raw materials into collecting box 20, and collecting box 20 can be extracted for cleaning, the process realizes the process that pouring is facilitated, improves work efficiency, and thus enhances practicality.
[0032] Example two
[0033] Please refer to Figures 1-4The utility model provides a kind of processing device for resin grid production, including workbench, mould 1 is fixedly installed on workbench, pouring mechanism includes storage tank 2, U-shaped plate 3 is fixedly installed on workbench, screw rod 4 is rotatably installed on U-shaped plate 3, motor 5 is fixedly installed on U-shaped plate 3, motor 5 output end is fixedly connected with screw rod 4, sliding block 6 is screwed on screw rod 4, limiting rod 7 is fixedly installed on U-shaped plate 3, sliding block 6 is slidably connected with limiting rod 7, storage tank 2 is connected by connecting assembly with sliding block 6, storage tank 2 bottom end is provided with liquid pump 8, liquid pump 8 input end is connected with storage tank 2, liquid pump 8 output end is connected with connecting pipe 9, connecting pipe 9 is connected with discharge pipe 10, discharge pipe 10 is connected with multiple spray nozzles 11, ejection mechanism is installed at the bottom of workbench, for the formed grid is ejected from mould 1, pushing mechanism is installed on storage tank 2, for the excess raw material is scraped, collecting mechanism is installed on workbench, for collecting excess raw material, raw material is injected into storage tank 2, motor 5 and liquid pump 8 are started, motor 5 drives screw rod 4 to rotate, and sliding block 6 that is screwed with screw rod 4 moves to the direction close to motor 5 under the limiting action of limiting rod 7, and liquid pump 8 extracts the raw material in storage tank 2, passes through connecting pipe 9 and discharge pipe 10, and finally is injected into mould 1 through multiple spray nozzles 11, and the raw material is uniformly injected into mould 1, and the pushing mechanism can push the raw material in mould 1 to be flat, and the excess raw material is pushed into the collecting mechanism for collection, which realizes the process of pouring conveniently, improves work efficiency, and thus enhances practicality.
[0034] Please refer to Figure 1 With Figure 2 Connecting assembly includes connecting block 12, connecting block 12 is fixedly installed at the top of storage tank 2, sliding slot is formed in sliding block 6, connecting block 12 is inserted into sliding slot, and is connected with sliding block 6 by bolt 13 nut, and the parts such as storage tank 2 can be overhauled by unscrewing bolt 13, and the practicality is improved after quick installation after overhaul is finished.
[0035] Please refer to Figure 1 , Figure 2 With Figure 4 Ejection mechanism includes air cylinder 14, L-shaped plate 15 is fixedly installed at the bottom of workbench, air cylinder 14 is fixedly installed on L-shaped plate 15, support 16 is fixedly installed at the top of air cylinder 14, multiple ejector rods 17 are fixedly installed on support 16, multiple through holes are formed in mould 1 and workbench, multiple ejector rods 17 pass through multiple through holes respectively, raw material is injected into mould 1, and air cylinder 14 is started after drying, and multiple ejector rods 17 are lifted by support 16 driven by air cylinder 14, and multiple ejector rods 17 eject the formed grid from mould 1, facilitating removal, and thus improving work efficiency.
[0036] Please refer to Figure 1 With Figure 2The pushing mechanism comprises a scraper 18 connected with the bottom end of the storage tank 2 through two connecting rods 19, and when the storage tank 2 moves, the scraper 18 also moves to scrape away the excess raw materials for collection, thereby ensuring the quality of the grid and enhancing the practicability.
[0037] Please refer to Figures 1-3 The collecting mechanism comprises a collecting box 20 fixedly installed at one end with a T-shaped block 21, and a T-shaped groove is formed on the mold 1 and is in sliding connection with the T-shaped block 21; the scraper 18 pushes the excess raw materials into the collecting box 20, and the collecting box 20 can be pulled out for cleaning, thereby improving the practicability.
[0038] Please refer to Figure 1 and Figure 2 The discharge pipe 10 is connected with the bottom end of the storage tank 2 through two reinforcing rods 22, which can enhance the connection between the discharge pipe 10 and the storage tank 2, thereby improving the stability.
[0039] The resin grid production processing device of the utility model, when working, raw materials are injected into the storage tank 2, the motor 5 and the liquid pump 8 are started, the motor 5 is a commonly known device of the prior art, which is directly purchased on the market, and here we only use it, and do not improve its structure and function, and we will not go into details here, and the motor 5 is provided with a control switch matched therewith, the installation position of the control switch is selected according to actual use requirements, the motor 5 drives the screw rod 4 to rotate, the sliding block 6 screwed with the screw rod 4 moves towards the motor 5 under the limiting action of the limiting rod 7, the liquid pump 8 draws out the raw materials in the storage tank 2, passes through the connecting pipe 9 and the discharge pipe 10, and finally injects into the mold 1 through the plurality of nozzles 11, the raw materials are uniformly injected into the mold 1, when the storage tank 2 moves, the scraper 18 also moves to scrape away the excess raw materials for collection, thereby ensuring the quality of the grid, the scraper 18 pushes the excess raw materials into the collecting box 20, and the collecting box 20 can be pulled out for cleaning, and the process realizes the process of facilitating pouring.
[0040] The above is only a preferred embodiment of the utility model, and does not limit the utility model, and any modification, equivalent replacement, improvement, etc. within the spirit and principles of the utility model should be included in the protection scope of the utility model.
Claims
1. A processing device for resin grid production, comprising a workbench, a mold (1) is fixedly installed on the workbench, characterized in that Also includes: Pouring mechanism, the pouring mechanism includes storage tank (2), the workbench is fixedly installed with U-shaped plate (3), the U-shaped plate (3) is rotatably installed with screw rod (4), the U-shaped plate (3) is fixedly installed with motor (5), the motor (5) output end is fixedly connected with screw rod (4), the screw rod (4) is screwed with sliding block (6), the U-shaped plate (3) is fixedly installed with limit rod (7), the sliding block (6) is slidably connected with limit rod (7), the storage tank (2) is connected with sliding block (6) through connecting assembly, the storage tank (2) bottom is provided with liquid pump (8), the liquid pump (8) input end is connected with the storage tank (2), the liquid pump (8) output end is communicatedly installed with connecting pipe (9), the connecting pipe (9) is communicatedly installed with discharge pipe (10), the discharge pipe (10) is communicatedly installed with multiple nozzles (11); Ejection mechanism, the ejection mechanism is installed at the bottom end of the workbench, for the ejection of the forming grid from the mold (1); Pushing mechanism, the pushing mechanism is installed on the storage tank (2), for scraping off excess raw materials; Collecting mechanism, the collecting mechanism is installed on the workbench, for collecting excess raw materials.
2. The processing apparatus for manufacturing a resin grid according to claim 1, wherein: The connecting assembly includes connecting block (12), the connecting block (12) is fixedly installed at the top end of the storage tank (2), the sliding block (6) is provided with a sliding slot, the connecting block (12) is inserted into the sliding slot, and is connected with the sliding block (6) through bolt (13) nut.
3. The processing apparatus for manufacturing a resin grid according to claim 2, wherein: The ejection mechanism includes air cylinder (14), the bottom end of the workbench is fixedly installed with L-shaped plate (15), the air cylinder (14) is fixedly installed on the L-shaped plate (15), the air cylinder (14) top is fixedly installed with support (16), the support (16) is fixedly installed with multiple ejector rods (17), the mold (1) and the workbench are both provided with multiple through holes, and the multiple ejector rods (17) respectively pass through the multiple through holes.
4. The processing apparatus for manufacturing a resin grid according to claim 3, wherein: The pushing mechanism includes scraper (18), the scraper (18) is connected with the bottom end of the storage tank (2) through two connecting rods (19).
5. The processing apparatus for manufacturing a resin grid according to claim 4, wherein: The collecting mechanism includes collecting box (20), one end of the collecting box (20) is fixedly installed with T-shaped block (21), the mold (1) is provided with T-shaped groove, and the T-shaped groove is slidably connected with the T-shaped block (21).
6. The processing apparatus for manufacturing a resin grid according to claim 5, wherein: The discharge pipe (10) is connected with the bottom end of the storage tank (2) through two reinforcing rods (22).
Citation Information
Patent Citations
Glass fiber reinforced plastic grating integrated forming device
CN220763622U