Guiding device for preventing adhesion of silica gel wire rod
By using an anti-adhesion drawing device to move the silicone wire in an anti-adhesion solution, the adhesion problem in the silicone wire production process is solved, achieving an efficient and environmentally friendly production process that is suitable for a variety of silicone products.
Patent Information
- Application Number
- CN202422645200.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-30
- Publication Date
- 2025-10-24
- Estimated Expiration
- 2034-10-30
AI Technical Summary
Silicone wires are prone to sticking together during production. Existing technologies such as powder passing devices and photo-oxidation machines have problems with pollution or low efficiency, making it difficult to prevent sticking and ensure the working environment in high-efficiency production.
An anti-adhesion extraction device is used, which drives the silicone wire to move in the immersion tank containing an anti-adhesion solution via a drive wheel and an extraction wheel. The solution is a mixture of water, hydrated magnesium silicate ultrafine powder, AES material, sulfonic acid, sodium hydroxide, 6501 surfactant, OP surfactant and fragrance, to ensure that the wire does not stick together during the immersion process.
It achieves efficient production with no dust and no pollution, ensuring production efficiency and capacity. It is suitable for the anti-sticking process of various silicone products and provides a good working environment.
Smart Images

Figure CN223466670U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to the field of wire rod processing technology, especially to a kind of prevent silicone wire rod sticking drawing device. BACKGROUND
[0002] Silicone wire rod is usually extruded to form a layer of silica gel on the outer surface during production, which is used to protect the core wire and also serves an aesthetic purpose. During the extrusion production process, due to the material composition and easy sticking properties of silicone, after vulcanization through high-temperature pipes, when the silicone wire rod is collected and wound, the outer layers of the silicone wire rod will inevitably come into contact with each other, which can easily cause sticking, affecting the quality and appearance of the silicone wire rod and causing inconvenience to the operator.
[0003] Many manufacturers choose to use powder passing devices to avoid wire rod sticking during production. For example, a Chinese utility model patent application with the publication number CN203826128U discloses a wire rod powder passing device, which heats the talc powder in the talc powder bin through a heating box, evaporates the moisture in the agglomerated powder, and then stirs the powder again through a propeller to effectively improve the uniform contact between the powder and the wire rod. However, this existing wire rod powder passing device leaves a lot of talc powder on the surface of the wire rod, which can cause contamination of the work site and dispersion of talc powder in the air during production and subsequent processing of the silicone wire rod, affecting the respiratory system of the workers and causing respiratory diseases.
[0004] Some manufacturers choose to use light-oxygen machines to treat the surface of the silicone wire rod, which can prevent sticking on the surface of the silicone wire rod after light-oxygen treatment and winding. However, this equipment has very low efficiency, with a production efficiency of 4-6 meters per minute, which greatly reduces work efficiency and production capacity, cannot be used for mass production, has high equipment costs, and still causes sticking after light-oxygen treatment after winding, making it difficult to promote and apply. It can be used for single-piece silicone product treatment and application, but it is not suitable for the silicone wire rod industry.
[0005] Therefore, the present inventors have proposed the following technical solution. UTILITY MODEL CONTENTS
[0006] The utility model aims to overcome the shortcomings of the prior art and provide a silicone wire rod anti-sticking drawing device.
[0007] In order to solve the above technical problems, the utility model adopts the following technical scheme: a kind of silica gel wire anti-adhesion lead device, it includes anti-adhesion lead device main body, the anti-adhesion lead device main body includes pedestal, is fixed on the pedestal and is used to supply the lead frame for silica gel wire, at least two rotatable ways installation in the lead frame and be used to drive the lead wheel that this silica gel wire moves and rotatable way setting on the pedestal and be used to drive the driving wheel that this silica gel wire moves, the lead frame is formed with the immersion groove for accommodating anti-adhesion solution, and the lead wheel lower end part extends into the immersion groove.
[0008] Further, in the above technical solution, the lead frame is provided with a wire inlet hole for the silica gel wire to enter, and the lead frame is provided with a wire outlet hole for the silica gel wire to pass out, and the wire outlet hole is located below the driving wheel.
[0009] Further, in the above technical solution, at least two second positioning shafts are arranged in the lead frame, the lead wheel is mounted on the second positioning shaft and can rotate around the second positioning shaft as the rotation center axis; and the height of the wire inlet hole is not less than the height of the second positioning shaft.
[0010] Further, in the above technical solution, the lead wheel is formed with a plurality of wire clamping grooves matching the silica gel wire, the number of lead wheels is two, and the two lead wheels are arranged and distributed in the lead frame, and the silica gel wire passes into the lead frame through the wire inlet hole and bypasses the two lead wheels, so that the silica gel wire passes through the immersion groove and is soaked by the anti-adhesion solution.
[0011] Further, in the above technical solution, the number of wire clamping grooves is four, and the silica gel wire bypasses the four wire clamping grooves in sequence.
[0012] Further, in the above technical solution, the upper end surface of the pedestal is provided with a bracket for mounting the driving wheel, a first positioning shaft is inserted into the bracket, the driving wheel is sleeved on the first positioning shaft and rotates around the first positioning shaft as the rotation center axis.
[0013] Further, in the above technical solution, the first positioning shaft extends above the lead frame, so that the driving wheel is located above the wire outlet hole.
[0014] Further, in the above technical solution, the pedestal is square, and a plurality of seat feet for supporting are protrudingly formed on the lower end surface of the pedestal, and an extension part for stabilizing the pedestal is further formed on the seat feet.
[0015] Compared with the prior art, the present application has the following beneficial effects: in the present application, the driving wheel and the taking wheel drive the silica gel wire to move, and the anti-adhesion solution is placed in the immersion tank, the silica gel wire is wound around the taking wheel, and the lower end of the taking wheel is submerged in the anti-adhesion solution in the immersion tank; when the driving wheel and the taking wheel rotate, the silica gel wire continuously moves and soaks in the anti-adhesion solution, and the silica gel wire soaked in the anti-adhesion solution can reach a completely non-adhesion state, effectively solving the adhesion problem of the silica gel wire, and there is no dust and no pollution in the processing process, meeting the environmental protection requirements and providing a good working environment for the workers. In addition, compared with the prior art, the present application does not affect the production process of the wire by leading the wire into the immersion tank for soaking, and can ensure the production efficiency and capacity, and the formula of the anti-adhesion solution is low in cost and can be applied to the anti-adhesion process of various silica gel products, and has excellent applicability. BRIEF DESCRIPTION OF DRAWINGS
[0016] Fig. 1 is a schematic diagram of the cross section of the present application;
[0017] Fig. 2 is a schematic diagram of the cross section of the present application;
[0018] Fig. 3 is a schematic diagram of the cross section of the present application. DETAILED DESCRIPTION
[0019] The present application will be further described below in combination with specific embodiments and drawings.
[0020] As shown in Figs. 1 to 3 , it is a silica gel wire anti-adhesion taking device, which comprises an anti-adhesion taking device body 1, the anti-adhesion taking device body 1 comprises a base 11, a taking frame 12 fixed on the base 11 and used for providing a wire, at least two taking wheels 13 rotatably installed in the taking frame 12 and used for driving the silica gel wire 2 to move, and a driving wheel 14 rotatably arranged on the base 11 and used for driving the silica gel wire 2 to move, the taking frame 12 is formed with an immersion tank 121 for accommodating an anti-adhesion solution, and the lower end of the taking wheel 13 extends into the immersion tank 121. Here, as shown in Fig. 2 , the bottom of the taking wheel 13 is lower than the liquid level of the anti-adhesion solution, that is, the lower half of the taking wheel 13 is immersed in the anti-adhesion solution, so as to ensure that the silica gel wire 2 wound on the taking wheel 13 can be fully soaked in the anti-adhesion solution when the silica gel wire 2 moves with the taking wheel 13 into the immersion tank 121.
[0021] The utility model discloses a drive wheel 14 and the wheel 13 of drawing are moved with silica gel wire material 2 to the anti -adhesion solution (the solution that water, magnesium silicate superfine powder, AES material, sulfonic acid, sodium hydroxide, 6501 surface active agent, OP surface active agent, salt and essence are mixed according to certain proportion and are made) is placed in the immersion tank 121, and the silica gel wire material 2 is around the wheel 13 of drawing, and the lower end of the wheel 13 of drawing is in the anti -adhesion solution of immersion tank 121, when drive wheel 14 and the wheel 13 of drawing rotate, make the silica gel wire material 2 continuously move immersion in the anti -adhesion solution, and the silica gel wire material 2 after anti -adhesion solution immersion can reach the state of completely not adhesion, effectively solve the adhesion problem of silica gel wire material 2, and there is no any dust, no any pollution in the processing process, meet the environmental protection requirement, can provide a good working environment for the operating personnel. In addition, compared with prior art, the utility model discloses a wire material 2 is drawn to the immersion tank 121 and is soaked, and the process of wire material 2 production is not influenced, can guarantee production efficiency and capacity, can be applicable to the anti -adhesion process of various silica gel products, and the applicability is excellent.
[0022] The wire inlet hole 122 for the silica gel wire material 2 is arranged on the drawing frame 12, and the wire outlet hole 123 for the silica gel wire material 2 is arranged on the drawing frame 12, and the wire outlet hole 123 is located below the drive wheel 14. Here, since the silica gel wire material 2 after high-temperature vulcanization is drawn into the drawing frame 12 in the embodiment, the wire inlet hole 122 is arranged on the side of the drawing frame 12 for the silica gel wire material 2 to enter, and the silica gel wire material 2 is driven to move around by the wheel 13 of drawing after entering, and is fully soaked in the immersion tank 121, and finally passes through the wire outlet hole 123 on the upper end surface of the drawing frame 12 and is drawn out by the drive wheel 14, and is dried by blowing.
[0023] Combination Fig. 2 And Fig. 3 As shown in the drawing, the wheel 13 of drawing is shaped with a plurality of wire clamping grooves 131 matched with the silica gel wire material 2, the number of the wheel 13 of drawing is two, the two wheels 13 of drawing are arranged in the drawing frame 12, and the silica gel wire material 2 is arranged in the drawing frame 12 and bypasses the two wheels 13 of drawing through the wire inlet hole 122, so that the silica gel wire material 2 passes through the immersion tank 121 and is soaked in the anti -adhesion solution.
[0024] The second positioning shaft 124 is arranged in the taking frame 12, the taking wheel 13 is installed on the second positioning shaft 124 and can rotate around the second positioning shaft 124 as the rotation center axis; and the height of the wire inlet hole 122 is not lower than the height of the second positioning shaft 124. Here, preferably, the height of the wire inlet hole 122 is consistent with the height of the top of the two taking wheels 13, so that the silica gel wire 2 is tangent to the two taking wheels 13 when entering the taking frame 12, the force is more balanced, and the two taking wheels 13 can rotate more smoothly. In addition, it should be pointed out that the height of the wire inlet hole 122 is generally not lower than the height of the second positioning shaft 124, and cannot be lower than the top of the immersion tank 121, because the anti-adhesion solution in the immersion tank 121 should be prevented from flowing out of the wire inlet hole 122, causing waste.
[0025] Combining Fig. 3 As shown, the number of the wire clamping grooves 131 is four, and the silica gel wire 2 passes through the four wire clamping grooves 131 in turn. Here, preferably, the silica gel wire 2 is wound on the four wire clamping grooves 131 in the order from inside to outside, so that the silica gel wire 2 can move around multiple times and be soaked more fully.
[0026] The upper end surface of the base 11 is provided with a support 111 for installing the driving wheel 14, the first positioning shaft 112 is inserted into the support 111, and the driving wheel 14 is sleeved on the first positioning shaft 112 and rotates around the first positioning shaft 112 as the rotation center axis. The first positioning shaft 112 extends upwards to the taking frame 12, so that the driving wheel 14 is located above the wire outlet hole 123. Here, the driving wheel 14 rotates in the counterclockwise direction and drives the silica gel wire 2 to move, and after the silica gel wire 2 moves out of the wire outlet hole 123, it is dried by blowing and finally is collected and rolled. After being soaked in the anti-adhesion solution, the silica gel wire 2 reaches a completely non-adhesion state.
[0027] The base 11 is square, and the lower end surface of the base 11 is further protruded to form a plurality of seat feet 113 for supporting, and the seat feet 113 are further extended to form extension parts 114 for stabilizing the standing of the base 11. Here, because the anti-adhesion solution is contained in the immersion tank 121, in order to ensure that the base 11 can remain balanced and not shake during equipment operation, the extension parts 114 are formed on both sides of the seat feet 113 to ensure that the base 11 can stand stably and not shake.
[0028] In summary, in the utility model, through drive wheel 14 and lead wheel 13 drive silica gel wire material 2 to move, and put anti -adhesion solution in the immersion groove 121, silica gel wire material 2 is around in lead wheel 13, and the lower end of lead wheel 13 is in the anti -adhesion solution of immersion groove 121, when drive wheel 14 and lead wheel 13 rotate, make silica gel wire material 2 continuously move immersion in anti -adhesion solution, after the anti -adhesion solution immersion of silica gel wire material 2 can reach completely not adhesion state, effectively solved the adhesion problem of silica gel wire material 2, and there is no any dust in the processing process, no any pollution, meet the environmental protection requirement, can provide a good working environment for the operating personnel.In addition, compared with the prior art, the utility model passes through the immersion of wire material 2 to the immersion groove 121, and has no influence on the production process of wire material 2, can guarantee production efficiency and capacity, is applicable to the anti -adhesion process of various silica gel products, and the applicability is extremely good.
[0029] Of course, the above only for the specific embodiment of the utility model has, and not to limit the utility model implementation range, all equivalent changes or modifications made to the structure, features and principles of the utility model application patent range described, should be included in the utility model application patent range.
Claims
1. A silicone wire anti-adhesion extraction device, characterized in that: The invention comprises an anti-adhesion extraction device body (1), the anti-adhesion extraction device body (1) comprising a base (11), an extraction frame (12) fixed on the base (11) and used for the silicone wire (2) to pass through, at least two extraction wheels (13) rotatably mounted in the extraction frame (12) and used for driving the silicone wire (2) to move, and a driving wheel (14) rotatably arranged on the base (11) and used for driving the silicone wire (2) to move, wherein an immersion tank (121) for accommodating an anti-adhesion solution is formed in the extraction frame (12), and the lower end of the extraction wheel (13) extends into the immersion tank (121).
2. The anti-blocking take-up device for silica gel wire according to claim 1, characterized in that: The lead-in frame (12) is provided with an inlet hole (122) for the silicone wire (2) to enter, and the lead-in frame (12) is provided with an outlet hole (123) for the silicone wire (2) to pass through, and the outlet hole (123) is located below the driving wheel (14).
3. The anti-blocking drawing device for silica gel wire according to claim 2, characterized in that: At least two second positioning shafts (124) are provided in the drawing frame (12); the drawing wheel (13) is mounted on the second positioning shafts (124) and is rotatable with the second positioning shafts (124) as a rotation center axis; and the height of the wire feed hole (122) is not lower than the height of the second positioning shafts (124).
4. The anti-blocking drawing device for silica gel wire according to claim 2, characterized in that: The drawing wheel (13) is formed with a plurality of wire-clamping grooves (131) for matching with the silicone wire (2). The number of the drawing wheels (13) is two, and the two drawing wheels (13) are arranged and distributed in the drawing frame (12). The silicone wire (2) passes through the wire inlet hole (122) into the drawing frame (12) and bypasses the two drawing wheels (13), so that the silicone wire (2) passes through the immersion tank (121) and is soaked in the anti-adhesion solution.
5. The anti-blocking pulling device for silica gel wire according to claim 4, characterized in that: The number of the wire-holding grooves (131) is four, and the silicone wire (2) passes around the four wire-holding grooves (131) in sequence.
6. The anti-blocking pulling device for silica gel wire according to claim 2, characterized in that: The upper end surface of the base (11) is provided with a bracket (111) for mounting the driving wheel (14), and a first positioning shaft (112) is inserted into the bracket (111). The driving wheel (14) is sleeved on the first positioning shaft (112) and rotates with the first positioning shaft (112) as the rotation center axis.
7. The anti-blocking take-up device for silica gel wire according to claim 6, characterized in that: The first positioning shaft (112) extends above the lead-out frame (12), so that the driving wheel (14) is located above the wire outlet hole (123).
8. The anti-blocking drawing device for silica gel wire according to any one of claims 2-7, characterized in that: The base (11) is square, and a plurality of supporting feet (113) are protruding from the lower end surface of the base (11), and an extension portion (114) is extended from the foot (113) to enable the base (11) to stand firmly.
Citation Information
Patent Citations
Powder coating device for wires
CN203826128U