Automatic crimping type tool

By designing an automatic crimping fixture, and utilizing a standard linear shaft servo geared motor and multiple sets of counterweights to achieve multi-station automatic crimping, the problem of difficulty in controlling the force of manual hammering in existing technologies is solved, thereby improving crimping efficiency and safety and reducing labor intensity.

CN223466741UActive Publication Date: 2025-10-24毕金鑫
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Patent Information

Application Number
CN202422996937.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-05
Publication Date
2025-10-24
Estimated Expiration
2034-12-05

AI Technical Summary

Technical Problem

Most of the existing crimping tools use manual hammering, and the hammering force is difficult to control, resulting in a high frequency of damage to the inlaid parts and incomplete inlays. In addition, the homemade tooling can only crimp one inlaid part at a time, posing a safety hazard and unable to achieve automatic feeding and limiting.

Method used

Design an automatic crimping fixture that uses a standard direct-axis servo geared motor to drive a turntable, is equipped with multiple sets of counterweights and plastic inserts, and combines cylinders, conical centering pins and plastic crimping blocks to achieve multi-station automatic crimping. It is equipped with a PLC control system and a touch screen for automated control.

Benefits of technology

It achieves multi-station automatic crimping, increasing efficiency by more than ten times, avoiding safety hazards, ensuring crimping accuracy and safety, and reducing labor intensity and costs.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an automatic compression joint type tool which comprises a metal plate shell, a standard straight shaft servo gear motor is installed on one side of the inner bottom of the metal plate shell, a rotating disc is installed at the output end of the standard straight shaft servo gear motor, a limiting block is arranged in the middle of the top of the rotating disc, and a clamping groove is formed in the middle of the top of the rotating disc. Six groups of balancing weights are arranged at the edge of the top of the rotating disc, plastic embedded blocks are placed at the edges of the interiors of the six groups of balancing weights, positioning pins are inserted in the middle positions of the interiors of the six groups of balancing weights, and eight groups of simulation balls are arranged at the edge of the side, close to the rotating disc, of the top of the metal plate shell. The multi-station automatic crimping operation can be realized through a plurality of groups of balancing weights designed on the surface of the turntable and a plurality of groups of plastic inlay blocks placed on the surfaces of the balancing weights, so that the function of simultaneously pressing and feeding during crimping in the later period can be conveniently realized, shutdown waiting is not needed, the crimping efficiency is improved from four minutes in the early stage to thirty seconds, and the production efficiency is greatly improved. And the efficiency is improved by more than ten times.
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Description

TECHNICAL FIELD

[0001] The utility model relates to automatic pressure joint type frock technical field, concretely is a kind of automatic pressure joint type frock. BACKGROUND

[0002] Due to the particularity of the industry, the market currently has no general tool and can only be manually hammered, and then self-made frock is used to complete the inlaying of plastic sleeve or other parts, so it is necessary to design an automatic pressure joint type frock.

[0003] Most of the existing pressure joint type work adopts manual hammering inlaying, and the inlaying force cannot be controlled, the inlaying parts are damaged frequently, and the inlaying is not in place, etc., and the self-made pressure joint frock can only inlay one part at a time, and the inlaying parts cannot be automatically fed, and the inlaying parts need to be manually held during the pressure joint process, which has safety hazards, and there is no limiting device during the final pressure joint, which causes the problem of not being in place or overpressure joint. UTILITY MODEL CONTENTS

[0004] The utility model aims to provide an automatic pressure joint type frock, which solves the problem of inlaying plastic sleeve or other material parts for specified products, replaces manual installation work, saves labor cost, reduces labor intensity, realizes automatic control in the whole pressure joint process, and avoids the phenomenon of not being in place or damaging parts.

[0005] To achieve the above-mentioned purpose, an automatic pressure joint type frock is provided, which comprises a sheet metal shell, a standard straight shaft servo reducer motor is installed on one side of the inner bottom of the sheet metal shell, a turntable is installed on the output end of the standard straight shaft servo reducer motor, a limiting block is arranged at the middle position of the top of the turntable, six sets of counterweights are arranged at the edges of the top of the turntable, plastic inlaying blocks are placed at the edges of the interiors of the six sets of counterweights, positioning pins are inserted into the middle positions of the interiors of the six sets of counterweights, eight sets of simulated ball bearings are arranged at the edges of the top of the sheet metal shell near the turntable, and the simulated ball bearings are attached to the turntable, a pneumatic cylinder is installed on one side of the inner top of the sheet metal shell away from the standard straight shaft servo reducer motor, hexagonal head bolts extending to the outside of the sheet metal shell are threadedly connected at the four corners of the top of the pneumatic cylinder, a conical centering pin is arranged on the output end of the pneumatic cylinder, and a plastic pressure joint block is arranged at the middle position of the outside of the conical centering pin.

[0006] According to the automatic pressure joint type frock, through holes are formed at the edges of the interiors of the six sets of counterweights, and the through holes are matched with the plastic inlaying blocks.

[0007] According to the automatic pressure joint type frock, a plastic straight-tooth cylindrical internal gear extending to the outside of the sheet metal shell is arranged on the output end of the standard straight shaft servo reducer motor, and the plastic straight-tooth cylindrical internal gear is matched with the middle position inside the turntable.

[0008] According to the automatic compression type tool, the cushion block is arranged at the top of the metal shell and near the bottom of the cylinder, and the centering hole is arranged at the middle position in the cushion block and matched with the conical centering pin.

[0009] According to the automatic compression type tool, the PLC control body is arranged at one end of the front surface of the metal shell and near the side of the cylinder, and the touch screen is arranged at the top of the front end of the PLC control body and matched with the PLC control body.

[0010] According to the automatic compression type tool, the electromagnetic valve is arranged at the output end of the cylinder, and the output end of the electromagnetic valve is connected with the conical centering pin.

[0011] Compared with the prior art, the beneficial effects of the automatic compression type tool are as follows: the multiple sets of counterweights arranged on the surface of the rotating disc and matched with the multiple sets of plastic inlaid blocks arranged on the surface of the counterweights can realize the automatic compression operation of multiple stations, so that the function of feeding while compressing can be realized during the later compression, and the compression efficiency is improved from four minutes per piece in the early stage to thirty seconds per piece, and the efficiency is improved by more than ten times.

[0012] The rotation of the rotating disc and the components above the rotating disc, the hexagonal head bolt, the conical centering pin and the plastic compression block can be realized by the rotation of the standard straight shaft servo reducer motor, so that the other side can be automatically compressed after one side is compressed, the automatic compression operation in the compression process is realized, the safety hazard is avoided, and the plastic inlaid block after compression can be taken off from the surface of the counterweight during the compression, so that the plastic inlaid block to be compressed can be replaced, and the function of feeding while compressing is realized.

[0013] Finally, the limiting operation of the displacement of the conical centering pin and the plastic compression block in the later stage can be realized through the cooperation of the cushion block and the centering hole, the damage or misalignment of the plastic inlaid block caused by excessive compression is effectively prevented, the limiting operation during compression can be realized through the positioning pin, the safety of the later compression is improved, and the stability of the rotation of the rotating disc in the later stage can be ensured through the design of the simulated ball, the deviation or inclination is reduced, and the accuracy of the later compression is ensured.

[0014] The additional aspects and advantages of the utility model will be partially given in the following description, partially will become obvious from the following description, or will be understood through the practice of the utility model. BRIEF DESCRIPTION OF DRAWINGS

[0015] The utility model will be further explained in combination with the drawings and embodiments;

[0016] Figure 1 It is a perspective view of the automatic compression type tool of the utility model;

[0017] Figure 2 It is a perspective view of the automatic compression type tooling of the utility model;

[0018] Figure 3 It is a perspective view of the automatic compression type tooling turntable of the utility model;

[0019] Figure 4 It is a perspective view of the automatic compression type tooling turntable of the utility model;

[0020] Figure 5 It is a front view of the automatic compression type tooling of the utility model;

[0021] Figure 6 It is a perspective view of the automatic compression type tooling of the utility model;

[0022] Figure 7 It is a principle view of the automatic compression type tooling of the utility model.

[0023] In the figure: 1, sheet metal shell; 2, electromagnetic valve; 3, turntable; 4, counterweight; 5, plastic inlay block; 6, straight tooth cylindrical internal gear; 7, cushion block; 8, standard straight shaft servo reduction motor; 9, simulate ball; 10, hexagonal head bolt; 11, air cylinder; 12, PLC control main body; 13, touch screen; 14, plastic compression block; 15, positioning pin; 16, limit block; 17, centering hole; 18, conical centering pin. DETAILED DESCRIPTION

[0024] The technical solutions in the embodiments of the utility model will be described clearly and completely below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the utility model.

[0025] Please refer to Figures 1-7The utility model discloses an automatic pressure joint type frock, including sheet metal shell 1, the inside bottom one side of sheet metal shell 1 is installed with standard straight axle servo reduction motor 8, and the output of standard straight axle servo reduction motor 8 is installed with carousel 3, and the middle position of carousel 3 top is equipped with limit block 16, and the edge of carousel 3 top is equipped with six groups of counterweight block 4, and the edge of six groups of counterweight block 4 inside is placed with plastic inlay block 5, and the middle position of six groups of counterweight block 4 inside is inserted with locating pin 15, and the edge of sheet metal shell 1 top near carousel 3 one side is equipped with eight groups of simulation ball 9, and simulation ball 9 and carousel 3 are pasted, and the inside top of sheet metal shell 1 is installed with cylinder 11 away from standard straight axle servo reduction motor 8 one side, and the four corners of cylinder 11 top are all screw thread connection and are equipped with the hexagonal head bolt 10 extending to the outside of sheet metal shell 1, and the output of cylinder 11 is equipped with conical centering pin 18, and the middle position of conical centering pin 18 outside is equipped with plastic pressure joint block 14, can be placed in succession plastic inlay block 5 on the top of counterweight block 4 before working, and then through the work of standard straight axle servo reduction motor 8 can realize the rotation of carousel 3 and the above components, and then can conveniently realize the automatic replacement work of plastic inlay block 5 in later period, and when standard straight axle servo reduction motor 8 stops the rotation work of carousel 3, can insert locating pin 15 into the inside of counterweight block 4 to realize the limiting operation thereof, prevent later rotation, and when standard straight axle servo reduction motor 8 stops rotating, through the structural design of cylinder 11 and electromagnetic valve 2 can realize the simultaneous movement of conical centering pin 18 and plastic pressure joint block 14, make conical centering pin 18 drive plastic pressure joint block 14 complete the pressure joint operation of plastic inlay block 5, and through pad 7 can realize the support of counterweight block 4, and through the establishment of centering hole 17 can conveniently realize the limiting of the displacement of conical centering pin 18, effectively prevent the damage caused by pressure joint or the phenomenon that pressure joint is not in place, after pressure joint, cylinder 11 and the above components restore, then take locating pin 15 and drive carousel 3 and the above components to rotate through standard straight axle servo reduction motor 8, make another group of counterweight block 4 drive plastic inlay block 5 to be placed on the top of pad 7, to conveniently realize the automatic feeding operation during pressure joint, reciprocate in this way, finally, the plastic inlay block 5 after pressure joint is taken out and replaced to conveniently realize the operation of feeding while pressure jointing, finally, standard straight axle servo reduction motor 8 of the above structural design can rotate one round every two minutes, then cooperate cylinder 11 and the above components to realize the work of automatic pressure joint plastic piece of specified product, and cylinder 11 adopts SCF80X100-08A as the pressure joint power source.

[0026] The through hole is matched with the plastic inlay block 5, the through hole is arranged, the plastic inlay block 5 can be conveniently placed and limited in the later period, the output end of the standard straight shaft servo reduction motor 8 is provided with a plastic straight tooth cylindrical internal gear 6 extending to the outside of the metal shell 1, the plastic straight tooth cylindrical internal gear 6 is matched with the middle position inside the rotating disc 3, the plastic straight tooth cylindrical internal gear 6 can conveniently connect the rotating disc 3 in the later period, and the rotating work of the rotating disc 3 can be conveniently tried in the later period, the metal shell 1 is provided with a pad 7 below the cylinder 11, a centering hole 17 matched with the conical centering pin 18 is arranged at the middle position in the pad 7, the pad 7 can conveniently support the weight block 4 during the later period of pressure welding, the centering hole 17 can conveniently limit the downward movement of the conical centering pin 18 in the later period, so that the pressure welding efficiency and quality are improved, the metal shell 1 is provided with a PLC control body 12 on one side of the front end near the cylinder 11, and a touch screen 13 matched with the front end of the PLC control body 12 is arranged on the top of the front end of the PLC control body 12, the 21 and the touch screen 13 can be conveniently controlled by the operator, so that the cylinder 11, the electromagnetic valve 2 and the standard straight shaft servo reduction motor 8 can be conveniently controlled, and the automatic pressure welding operation in the later period can be realized, the output end of the cylinder 11 is provided with the electromagnetic valve 2, and the output end of the electromagnetic valve 2 is connected with the conical centering pin 18, so that the downward driving work of the cylinder 11 and the components above the cylinder 11 can be realized after the electromagnetic valve 2 is powered on.

[0027] Working principle: when in use, the device can be carried to the specified position and the power supply is connected, then the PLC control body 12 and the touch screen 13 are matched and designed, so that the standard straight shaft servo reduction motor 8, the hexagonal head bolt 10 and the electromagnetic valve 2 can be controlled, then the rotating disc 3 and the components above the rotating disc 3 are rotated by starting the standard straight shaft servo reduction motor 8, the inclination or unbalanced load of the rotating disc 3 during rotation can be effectively avoided by the design of the simulation ball 9, so that the workpiece can rotate at the specified position in the later period, then the touch screen 13 is triggered to stop the rotation of the standard straight shaft servo reduction motor 8 and the rotating disc 3, the electromagnetic valve 2 and the hexagonal head bolt 10 are powered on and aerated respectively, so that the hexagonal head bolt 10 can push the plastic pressure welding block 14 and the conical centering pin 18 to move downward at the same time, the plastic pressure welding block 14 installed outside the conical centering pin 18 can realize the pressure welding operation, the displacement of the conical centering pin 18 can be controlled by the centering hole 17 during pressure welding, and the hexagonal head bolt 10 and the components above the hexagonal head bolt 10 automatically return after the pressure welding is completed, so that the problems of plastic inlay block damage caused by excessive pressure welding and incomplete pressure welding are solved.

[0028] The utility model embodiment makes the detailed explanation in combination with the drawing, but the utility model is not limited to the above -mentioned embodiment, still can make various changes in the knowledge range that the person skilled in the art has possesses without departing from the utility model's tenet under the precondition that the knowledge range that the person skilled in the art has possesses.

Claims

1. An automatic crimping tool comprising a sheet metal housing (1), characterized in that, The bottom of the metal shell (1) is provided with a standard straight axis servo motor (8), the output end of the standard straight axis servo motor (8) is provided with a rotating disc (3), the top of the rotating disc (3) is provided with a limiting block (16), the edge of the top of the rotating disc (3) is provided with six groups of counterweight blocks (4), the edge of the inside of the six groups of counterweight blocks (4) is placed with a plastic inlay block (5), the middle of the inside of the six groups of counterweight blocks (4) is inserted with a positioning pin (15), the edge of the top of the metal shell (1) near the rotating disc (3) is provided with eight groups of simulation balls (9), and the simulation balls (9) are attached to the rotating disc (3), the top of the metal shell (1) is provided with a cylinder (11) away from the standard straight axis servo motor (8), the top of the cylinder (11) is provided with a hexagonal head bolt (10) extending to the outside of the metal shell (1), the output end of the cylinder (11) is provided with a conical centering pin (18), the middle of the outside of the conical centering pin (18) is provided with a plastic compression block (14).

2. An automatic crimping tool as claimed in claim 1, characterized in that: The edge of the inside of the six groups of counterweight blocks (4) is provided with a through hole, and the through hole is matched with the plastic inlay block (5).

3. An automatic crimping tool as claimed in claim 1, characterized in that: The output end of the standard straight axis servo motor (8) is provided with a plastic straight tooth cylindrical internal gear (6) extending to the outside of the metal shell (1), and the plastic straight tooth cylindrical internal gear (6) is matched with the middle of the inside of the rotating disc (3).

4. An automatic crimping tool as defined in claim 1, wherein: The top of the metal shell (1) is provided with a pad (7) directly below the cylinder (11), and the middle of the inside of the pad (7) is provided with a centering hole (17) matched with the conical centering pin (18).

5. An automatic crimping tool as defined in claim 1, wherein: The front end of the metal shell (1) is provided with a PLC control body (12) near the side of the cylinder (11), and the front end of the top of the PLC control body (12) is provided with a touch screen (13) matched therewith.

6. An automatic crimping tool as defined in claim 1, wherein: The output end of the cylinder (11) is provided with a solenoid valve (2), and the output end of the solenoid valve (2) is connected with the conical centering pin (18).