Online NG material discharging mechanism
By designing an online discharge mechanism for NG materials and utilizing the combined action of the jacking and receiving cylinders, the problem of online discharge and stacking of NG materials is solved, thereby improving production efficiency and equipment utilization.
Patent Information
- Application Number
- CN202423130536.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-18
- Publication Date
- 2025-10-24
- Estimated Expiration
- 2034-12-18
AI Technical Summary
In industrial manufacturing, online discharge of NG materials is difficult, especially in the reflux line. Manual intervention will reduce production efficiency and make operation inconvenient. In addition, the equipment space is limited, making it difficult to achieve online stacking of NG materials.
An online discharge mechanism for NG materials is designed, which includes a bracket, a main track, a lifting mechanism and a material receiving mechanism. The online discharge and stacking of NG materials are realized by the combined action of the cylinder and the slide rail. The stable transportation and stacking of NG materials are ensured by the coordinated work of the lifting cylinder and the material receiving cylinder.
It realizes the online discharge and stacking of NG materials, reduces manual intervention, improves production efficiency, makes full use of equipment space, and ensures production continuity and efficiency.
Smart Images
Figure CN223467836U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model belongs to the field of blanking device, especially relate to a NG material online discharging mechanism. BACKGROUND
[0002] If the product does not meet the original set manufacturing specification after detection after manufacturing is completed, it is called NG material, commonly used in the field of industrial manufacturing, used to distinguish between qualified products and unqualified products.
[0003] For example, in the dispensing field of 3C products, the product is usually placed in a carrier, usually configured with a reflow assembly line, the product is taken out from the carrier after completion, the carrier is sent back to the front machine table through the reflow assembly line, and after dispensing the product in the main assembly line, it is found that the dispensing product has problems such as less glue, glue leakage or glue breakage, which does not meet the qualified requirements of the dispensing product, and the product is NG material, which needs to be taken out from the dispensing equipment in time and cannot flow into the next process. In the assembly line with a reflow track, if the NG material is manually removed by pausing the equipment, the production efficiency will be reduced, and the operation is not convenient, which can easily disrupt the previous production rhythm, and the equipment has a reflow assembly line, the space is limited, and it is difficult to realize online discharge and stacking of NG material. UTILITY MODEL CONTENT
[0004] The utility model provides a kind of NG material online discharging mechanism, to solve the above problems.
[0005] To solve the above problems, the technical scheme provided by the utility model is as follows: a kind of NG material online discharging mechanism is provided with a support, a main track, a jacking mechanism and a material receiving mechanism;The main track is installed in the middle region of the two inner sides of the support, the jacking mechanism is installed in the middle position of the feed port of the main track, and the material receiving mechanism is installed on the two outer sides of the support;The jacking mechanism is provided with a jacking bottom plate, a first jacking cylinder, a second jacking cylinder and a supporting plate;The two ends of the jacking bottom plate are fixed on the two inner sides of the support respectively, the output end of the first jacking cylinder is fixed with the upper surface of the jacking bottom plate, the output end of the second jacking cylinder is fixed with the lower surface of the supporting plate, and the left and right sides of the cylinder connecting plate are fixed with the first jacking cylinder and the second jacking cylinder respectively.
[0006] Preferably, the jacking mechanism is further provided with a reinforcing mechanism, the reinforcing mechanism is sequentially provided with a fixed plate, a sliding rail and a reinforcing plate; the bottom of the fixed plate is fixed to the upper surface of the jacking bottom plate; the front surface of the reinforcing plate is provided with a first sliding groove and a second sliding groove; the recessed groove portion of the front surface of the sliding rail is matched with the protruding block of the back surface of the fixed plate; the back surface of the sliding rail is fixed to the back surface of the reinforcing plate; the first sliding groove is matched with the first sliding block on the first jacking cylinder; the second sliding groove is matched with the second sliding block on the second jacking cylinder; the bottom of the sliding rail penetrates through the jacking bottom plate and extends downward; and the top of the sliding rail is fixed to the lower surface of the supporting plate.
[0007] Preferably, the upper surface of the supporting plate is provided with top pins, the number and position of the top pins are matched with the pin holes of the lower surface of the carrier bottom plate.
[0008] Preferably, the jacking mechanism is further provided with a blocking cylinder, the blocking cylinder is a TWH32X20-S-K-F Yadea AirTAC blocking cylinder; one end of a fixed block is fixed to the jacking bottom plate, and the blocking cylinder is installed on the upper surface of the other end of the fixed block; and the blocking cylinder is arranged at the intermediate position of the discharge port of the main track.
[0009] Preferably, the material receiving mechanism comprises a material receiving cylinder and a material receiving plate; the material receiving cylinder is fixed to the outer side of the support, and the output end of the material receiving cylinder is fixed to the material receiving plate.
[0010] Preferably, four corners of the upper surface of the support are respectively provided with limiting structures, the limiting structure comprises a limiting support and at least two limiting plates; the two limiting plates are fixed adjacent to each other to form a half-enclosed limiting assembly, the limiting support is fixed to the upper surface of the support, and the upper portion of the limiting support is fixed to the bottom of the limiting plate; and the open portions of the four limiting assemblies are directed to the middle direction of the support.
[0011] Preferably, a full material sensor is installed on the outer surface of the limiting plate close to the feeding port.
[0012] Preferably, a feeding sensor is arranged on one side of the feeding port of the main track, and a feeding-in-place sensor is arranged on one side of the discharging port of the main track.
[0013] Compared with the prior art, the beneficial effects of the present application are that, by adopting the above scheme, the NG material is discharged on line through the combination of the material receiving cylinder and the two-stage jacking mechanism, the structure occupies a small space, the space above the track is fully utilized, the return of the carrier is not affected, a certain amount of NG material can be stacked, the number of times of taking out the NG material by the operator is reduced, and the production efficiency is improved; the NG material is discharged and stacked on line through the combination of the cylinder actions, and the production efficiency is improved. BRIEF DESCRIPTION OF DRAWINGS
[0014] In order to more clearly illustrate the technical solutions in the embodiments or the prior art, the following will briefly introduce the drawings required to be used in the embodiments or prior art description. Obviously, the drawings in the following description are only some embodiments of the utility model, and for those skilled in the art, other drawings can also be obtained without creative labor on the basis of these drawings.
[0015] Figure 1 It is the whole structure front view schematic diagram of the utility model;
[0016] Figure 2 It is the whole structure rear view schematic diagram of the utility model;
[0017] Figure 3 It is the lifting mechanism front view schematic diagram of the utility model;
[0018] Figure 4 It is the lifting mechanism side view schematic diagram of the utility model;
[0019] Figure 5 It is the lifting mechanism three-dimensional schematic diagram of the utility model;
[0020] Figure 6 It is the blocking cylinder schematic diagram of the utility model;
[0021] Figure 7 It is the material receiving mechanism structure schematic diagram of the utility model;
[0022] Figure 8 It is the carrier back structure schematic diagram of the utility model.
[0023] According to the above legend: support 1;Main rail 2;Lifting mechanism 3;Blocking cylinder 4;Material receiving mechanism 5;Limiting structure 6;Carrier 7;Full material sensor 8;Lifting bottom plate 30;Cylinder connecting plate 31;Second lifting cylinder 32;First lifting cylinder 33;Support plate 34;Reinforcing plate 35;Slide rail 36;Fixed plate 37;Top pin 341;Material receiving cylinder 51;Material receiving plate 52;Pin hole 71. DETAILED DESCRIPTION
[0024] In order to facilitate the understanding of the utility model, the following will be more detailed description of the utility model in combination with the drawings and specific embodiments. The preferred embodiments of the utility model are given in the drawings. However, the utility model can be realized in many different forms, and is not limited to the embodiments described in the specification. On the contrary, the purpose of providing these embodiments is to make the understanding of the disclosure of the utility model more thorough and comprehensive.
[0025] It is to be understood that where an element such as a layer, region or substrate is described as being "on" another element, it can be directly on the other element or intervening elements can also be present. Where an element such as a layer, region or substrate is described as being "connected" to another element, it can be directly connected to the other element or intervening elements can also be present. As used herein, the term "and / or" includes any and all combinations of one or more of the associated listed items. As used herein, the term "exemplary" means "serving as an example, instance, or illustration." Any implementation of the actual technology can not necessarily be encompassed by a set of exemplary embodiments.
[0026] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this application belongs. The terminology used in the description of the application herein is for the purpose of describing particular embodiments only and is not intended to be limiting of the application.
[0027] In the present scheme, the NG material is placed in the carrier.
[0028] As shown in Figures 1-8 An embodiment of the present application is:
[0029] The NG material online discharging mechanism is characterized by comprising a support 1, a main track 2, a jacking mechanism 3 and a material receiving mechanism 5; the main track 2 is installed at the two inner sides of the middle region of the support 1, the jacking mechanism 3 is installed at the middle position of the feeding port of the main track 2, and the material receiving mechanism 5 is installed at the two outer sides of the support 1; the jacking mechanism 3 is provided with a jacking bottom plate 30, a first jacking cylinder 33, a second jacking cylinder 32 and a supporting plate 34; the two ends of the jacking bottom plate 30 are fixed at the two inner sides of the support 1, the output end of the first jacking cylinder 33 is fixed to the upper surface of the jacking bottom plate 30, the output end of the second jacking cylinder 32 is fixed to the lower surface of the supporting plate 34, and the left and right sides of a cylinder connecting plate 31 are fixed with the first jacking cylinder 33 and the second jacking cylinder 32 respectively.
[0030] The jacking mechanism 3 is further provided with a reinforcing mechanism, the reinforcing mechanism is sequentially provided with a fixed plate 37, a sliding rail 36 and a reinforcing plate 35; the bottom of the fixed plate 37 is fixed to the upper surface of the jacking bottom plate 30; the front surface of the reinforcing plate 35 is provided with a first sliding groove and a second sliding groove; the recessed groove part of the front surface of the sliding rail 36 is matched with the protruding block on the back surface of the fixed plate 37; the back surface of the sliding rail 36 is fixed to the back surface of the reinforcing plate 35; the first sliding groove is matched with the first sliding block on the first jacking cylinder 33; the second sliding groove is matched with the second sliding block on the second jacking cylinder 32; the bottom of the sliding rail 36 penetrates through the jacking bottom plate 30 and extends downward; and the top of the sliding rail 36 is fixed to the lower surface of the supporting plate 34.
[0031] It should be noted that: in order to make the first lifting cylinder 33 and the second lifting cylinder 32 do not shake and run stably when working, a reinforcing mechanism is arranged; when the first lifting cylinder 33 works, the output end of the first lifting cylinder 33 is fixed with the lifting bottom plate 30, so as to drive the first lifting cylinder 33 to move on the first sliding groove of the reinforcing plate 35, and because the first lifting cylinder 33 and the second lifting cylinder 32 are fixed through the cylinder connecting plate 31, the second lifting cylinder 32 moves on the second sliding groove of the reinforcing plate 35; forming the first section of lifting stroke;
[0032] Because the output end of the second lifting cylinder 32 is fixed with the lower surface of the supporting plate 34, when the second lifting cylinder 32 works, the second lifting cylinder 32 drives the supporting plate 34 to move up and down, forming the second section of lifting stroke;
[0033] Because the top of the sliding rail 36 is fixed with the lower surface of the supporting plate 34, when the tray moves in the first section of lifting stroke and the second section of lifting stroke, the tray drives the sliding rail 36 to move up and down;
[0034] Through the cooperation of the structure and position of the fixed plate 37, the sliding rail 36 and the reinforcing plate 35, the stability of the first lifting cylinder 33 and the second lifting cylinder 32 during movement is ensured.
[0035] Embodiment 2: The upper surface of the tray is provided with a top pin 341, and the number and position of the top pin 341 are matched with the pin hole 71 of the bottom plate of the carrier 7.
[0036] It should be noted that: to ensure that the tray is aligned with the corresponding position of the carrier 7 when receiving the carrier 7, no misalignment phenomenon occurs, and no shaking occurs during lifting, the cooperation of the top pin 341 and the pin hole 71 is used to make it stable.
[0037] Embodiment 3: The blocking cylinder 4 is a TWH32X20-S-K-F AirTAC blocking cylinder 4; one end of the fixed block is fixed with the lifting bottom plate 30, and the other end of the fixed block is fixed with the upper surface of the blocking cylinder 4; the blocking cylinder 4 is arranged at the middle position of the discharge port of the main rail 2.
[0038] It should be noted that: by arranging the blocking cylinder 4, the carrier 7 is prevented from being separated from the main rail 2 due to the action of inertia when passing through the feeding port.
[0039] Embodiment 4: The receiving mechanism 5 includes a receiving cylinder 51 and a receiving plate 52; the receiving cylinder 51 is fixed on the outside of the support 1, and the output end of the receiving cylinder 51 is fixed with the receiving plate 52.
[0040] Four corners of the upper surface of the support 1 are respectively provided with limiting structures 6, the limiting structure 6 comprises a limiting support 1 and at least two limiting plates; the two limiting plates are fixed adjacent to each other to form a semi-enclosed limiting assembly, the limiting support 1 is fixed on the upper surface of the support 1, and the upper portion of the limiting support 1 is fixed with the bottom of the limiting plate; the opening of the four limiting assemblies is towards the middle direction of the support 1.
[0041] It should be noted that: by arranging four limiting assemblies, when a plurality of NG materials are stacked, the stacking is prevented from being irregular, the probability of the NG material falling is also prevented, and the work personnel can take the NG material at one time.
[0042] A full material sensor 8 is arranged on the outer surface of the limiting plate close to the inlet.
[0043] A material arrival sensor is arranged on one side of the inlet of the main track 2, and a material arrival position sensor is arranged on one side of the outlet of the main track 2.
[0044] Working principle:
[0045] When the material arrival sensor senses that the NG material flows into the main track 2, the blocking cylinder 46 is lifted to block the NG material; when the arrival position sensor senses that the NG material is in place, the first lifting cylinder 33 and the second lifting cylinder 32 are simultaneously extended to lift the NG material to the highest position, the left and right material receiving cylinders 51 are extended, the material receiving plate 52 is inserted into the bottom of the NG material, the NG material is placed on the material receiving plate 52, and then the first lifting cylinder 33 and the second lifting cylinder 32 are lowered, thereby completing the discharge of the first NG material.
[0046] When the second NG material signal arrives, the NG discharge action is simultaneously performed, the arrival position sensor senses the NG material, the first lifting cylinder 33 is lifted, the left and right material receiving cylinders 51 are retracted, the material receiving plate 52 is separated from the bottom of the first NG material, the first NG material falls on the second NG material, then the second lifting cylinder 32 is lifted, the left and right material receiving cylinders 51 are extended again, the material receiving plate 52 is inserted into the bottom of the second NG material, and the two stacked NG materials are caught, and the process is repeated.
[0047] When the NG material is full, the full material sensor 8 sends an alarm signal to the machine to remind the operator to take out the NG material from the lifted and stacked NG material in time to avoid the NG material from being unable to be discharged next time.
[0048] Further, in order to let the system know accurately how many layers of the current NG material, corresponding to the outer surface of the limiting plate installed near the inlet of the full material sensor 8, a corresponding number of sensors are installed; if the limiting assembly can contain 3 layers of carriers at most, 2 sensors need to be installed from top to bottom on the limiting plate based on the slow material sensor 8, and the spacing between the two sensors is the height of a carrier; if the limiting assembly can contain 5 layers of carriers at most, 4 sensors need to be installed from top to bottom on the limiting plate based on the slow material sensor 8.
[0049] It should be noted that the above technical features continue to combine to form various embodiments not listed above, which are considered to be within the scope of the description of the present application; and for those skilled in the art, the above description can be improved or transformed, and all these improvements and transformations shall belong to the protection scope of the appended claims of the present application.
Claims
1. An NG material online discharge mechanism characterized by; The support, the main track, the jacking mechanism and the material receiving mechanism are arranged; the main track is arranged on the two inner sides of the middle area of the support, the jacking mechanism is arranged on the middle position of the feeding port of the main track, and the material receiving mechanism is arranged on the two outer sides of the support; the jacking mechanism is provided with a jacking bottom plate, a first jacking cylinder, a second jacking cylinder and a supporting plate; the two ends of the jacking bottom plate are fixed on the two inner sides of the support respectively, the output end of the first jacking cylinder is fixed on the upper surface of the jacking bottom plate, the output end of the second jacking cylinder is fixed on the lower surface of the supporting plate, and the left and right sides of the cylinder connecting plate are fixed on the first jacking cylinder and the second jacking cylinder respectively.
2. The NG material online discharging mechanism according to claim 1, characterized in that; The jacking mechanism is further provided with a reinforcing mechanism, and the reinforcing mechanism is sequentially provided with a fixed plate, a sliding rail and a reinforcing plate; the bottom of the fixed plate is fixed on the upper surface of the jacking bottom plate; the front surface of the reinforcing plate is provided with a first sliding groove and a second sliding groove; the recessed groove part of the front surface of the sliding rail is matched with the protruding block on the back surface of the fixed plate; the back surface of the sliding rail is fixed on the back surface of the reinforcing plate; the first sliding groove is matched with the first sliding block on the first jacking cylinder; the second sliding groove is matched with the second sliding block on the second jacking cylinder; the bottom of the sliding rail penetrates through the jacking bottom plate and extends downward; and the top of the sliding rail is fixed on the lower surface of the supporting plate.
3. The NG material online discharging mechanism according to claim 2, characterized in that; The upper surface of the supporting plate is provided with a jacking pin, and the number and position of the jacking pin are matched with the pin holes on the lower surface of the carrier bottom plate.
4. The NG material online discharging mechanism according to claim 1, characterized in that; A blocking cylinder is further arranged, the blocking cylinder is a TWH32X20-S-K-F Yadea AirTAC blocking cylinder, one end of a fixed block is fixed on the jacking bottom plate, and the blocking cylinder is arranged on the upper surface of the other end of the fixed block; and the blocking cylinder is arranged on the middle position of the discharging port of the main track.
5. The NG material online discharging mechanism according to claim 1, characterized in that; The material receiving mechanism comprises a material receiving cylinder and a material receiving plate; the material receiving cylinder is fixed on the outer side of the support, and the output end of the material receiving cylinder is fixed on the material receiving plate.
6. The NG material online discharging mechanism according to claim 1, characterized in that; Four limit structures are arranged on the upper surface of the support respectively, the limit structure comprises a limit support and at least two limit plates; the two limit plates are fixed adjacent to each other to form a half-enclosed limit assembly, the limit support is fixed on the upper surface of the support, and the upper part of the limit support is fixed on the bottom of the limit plate; and the open parts of the four limit assemblies are directed to the middle direction of the support.
7. The NG material online discharging mechanism according to claim 6, characterized in that; A full material sensor is arranged on the outer surface of the limit plate close to the feeding port.
8. The NG material online discharging mechanism according to claim 1, characterized in that; A material arrival sensor is arranged on one side of the feeding port of the main track, and a material arrival position sensor is arranged on one side of the discharging port of the main track.