Gasket transfer equipment
By using a vision sensor and a negative pressure suction nozzle in conjunction with a telescopic cylinder system, the automated assembly of ALC board-specific pipe clamp gaskets and sleeves was achieved, solving the problems of low assembly efficiency and safety hazards, and improving assembly accuracy and space utilization.
Patent Information
- Application Number
- CN202423050609.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-11
- Publication Date
- 2025-10-24
- Estimated Expiration
- 2034-12-11
AI Technical Summary
In the current assembly process of ALC board dedicated pipe clamps, the combination of gaskets and sleeves is inefficient and poses safety hazards. There is a lack of automated production equipment, and it is particularly difficult to achieve precise combination during the gasket gripping and moving process.
Design a gasket transfer device that uses a vision sensor to identify the punched position of the gasket, and combines a negative pressure suction nozzle and a multi-stage telescopic cylinder system to realize the automatic gripping, rotation and combination of the gasket. The device achieves precise adjustment of the steering rod through gear and rack meshing, and completes the gasket position adjustment and sleeve combination in steps.
It improves the efficiency and safety of the gasket and sleeve combination, realizes automatic adjustment and precise combination of gasket position, and saves space utilization.
Smart Images

Figure CN223467875U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The application relates to the technical field of building engineering part assembly production, in particular to a gasket transfer device. BACKGROUND
[0002] ALC plates are light and have good fireproof performance and are widely applied in the field of building.
[0003] ALC plates are installed by using special pipe clamps for ALC plates, the pipe clamps comprise a sleeve and a gasket, in the production process, the sleeve is reduced in diameter, the punched gasket is sleeved on the sleeve, and then the sleeve is riveted and pressed, so that the sleeve and the gasket are combined and installed. The process of combining the gasket and the sleeve is operated by workers, which is low in work efficiency and has safety hazards.
[0004] However, there is no special automatic production equipment for this link, and in the automatic design, the position of the punched hole needs to be judged during the movement of the gasket, so as to improve the accuracy of the combination of the gasket and the sleeve, which is also a design difficulty of this link. CONTENT OF THE UTILITY MODEL
[0005] The application provides a gasket transfer device to improve the low efficiency and safety of the gasket and sleeve combination process in the assembly production process of the special pipe clamp for ALC plates.
[0006] The gasket transfer device provided by the application adopts the following technical scheme:
[0007] A gasket transfer device comprises
[0008] A placing frame is used for vertically placing a sleeve therein;
[0009] A placing plate is located on one side of the placing frame and abuts against the upper surface of the placing plate when the gasket is sleeved on the sleeve;
[0010] A main frame is arranged on one side of the placing frame;
[0011] A first telescopic cylinder is installed on the main frame and is horizontally arranged;
[0012] A main plate is horizontally and slidably connected to the main frame and is fixedly connected to the piston rod of the first telescopic cylinder;
[0013] A second telescopic cylinder is installed on the main plate and is vertically arranged with the piston rod downward;
[0014] An installation frame is fixedly arranged at the bottom end of the second telescopic cylinder;
[0015] A turning rod is rotatably connected in the installation frame, the bottom of the turning rod extends out of the installation frame and is fixedly provided with a turning plate;
[0016] The negative pressure suction nozzles are installed on the steering plate;
[0017] The visual sensor is installed at the bottom of the steering plate and is used to identify the position of the gasket punching hole;
[0018] The steering device is installed in the installation frame and is used to control the rotation of the steering rod.
[0019] Optionally, the rotating device comprises a rotating telescopic cylinder, a rotating gear plate and a rotating gear;
[0020] The rotating gear is installed on the steering rod, and the rotating gear plate is slidingly connected to the installation frame and is engaged with the rotating gear;
[0021] The rotating telescopic cylinder is installed in the installation frame, and the piston rod is fixedly connected to the rotating gear plate to drive the rotating gear plate to slide.
[0022] Optionally, the rotating telescopic cylinder is located above the rotating gear plate, and the bottom end of the piston rod of the rotating telescopic cylinder extends downward and is fixedly connected to the top of the rotating gear plate.
[0023] Optionally, the connection between the piston rod of the rotating telescopic cylinder and the rotating gear plate is located at the top of the end of the rotating gear plate away from the rotating telescopic cylinder.
[0024] Optionally, a sub-frame is arranged on the side of the placement frame away from the main frame, the sub-frame is opposite to the main frame, the sub-frame is fixedly provided with a parking plate, and the steering plate can be parked above the steering plate and place the gasket on the steering plate.
[0025] The sub-frame is slidingly connected with a sub-plate between the placement frame and the parking plate, the sub-frame is provided with a third telescopic cylinder, the third telescopic cylinder is horizontally arranged and the piston rod is fixedly connected to the sub-plate.
[0026] A fourth telescopic cylinder is arranged vertically on the sub-plate, the piston rod of the fourth telescopic cylinder is arranged downward and is fixedly provided with a transfer plate, and the negative pressure suction nozzle is also arranged on the transfer plate.
[0027] In summary, the present application has at least one of the following beneficial technical effects:
[0028] The first telescopic cylinder drives the main plate to move above the position where the gasket is placed, the second telescopic cylinder drives the installation frame to move downward and the uppermost suction nozzle is sucked and grabbed by the negative pressure suction nozzle, in the process of grabbing and moving, the position of the gasket punching hole is identified by the visual sensor, if the gasket needs to be rotated, the steering telescopic cylinder drives the rotating gear plate to slide, and then the steering rod is rotated by 180° through the rotating gear, so that the gasket is grabbed and the position is adjusted.
[0029] The gasket is placed on the parking plate by the turning plate in the correct position, then the turning plate is reset, the next gasket is grabbed, the third telescopic cylinder drives the sub-plate to slide, and the fourth telescopic cylinder drives the transfer plate to move to the parking plate to suck the gasket, then moves to the sleeve and is sleeved on the sleeve, realizing the combination and installation of the gasket and the sleeve, not only realizing the automatic adjustment of the position of the gasket, but also realizing the automatic combination of the sleeve and the gasket;
[0030] The stroke of the gasket is divided into two parts, thereby effectively improving the efficiency of gasket transfer and position adjustment;
[0031] The rotation adjustment of the turning rod is driven by the meshing rotation of the rack and the gear, thereby effectively improving the accuracy and stability of the rotation adjustment of the turning rod;
[0032] The up-down arrangement of the rotary telescopic cylinder and the rotary rack and the position arrangement of the connection point can effectively save the occupied horizontal space size and improve the space utilization. BRIEF DESCRIPTION OF DRAWINGS
[0033] Figure 1 is a structural schematic diagram of the embodiment of the application;
[0034] Figure 2 is a partial sectional view showing the turning device;
[0035] Figure 3 is a partial schematic view showing the sub-frame.
[0036] In the figure, 1 is a placing frame; 2 is a placing plate; 3 is a main frame; 31 is a first telescopic cylinder; 32 is a main plate; 321 is a second telescopic cylinder; 33 is an installation frame; 331 is a turning rod; 3311 is a turning plate; 3312 is a negative pressure suction nozzle; 3313 is a visual sensor; 4 is a turning device; 41 is a rotary telescopic cylinder; 42 is a rotary rack plate; 43 is a rotary gear; 5 is a sub-frame; 51 is a third telescopic cylinder; 52 is a sub-plate; 521 is a fourth telescopic cylinder; 5211 is a transfer plate; 53 is a parking plate. DETAILED DESCRIPTION
[0037] The following will be described in detail in combination with the accompanying Figure 1-3 The application will be further described in detail.
[0038] The embodiment of the application discloses a gasket transfer equipment.
[0039] Reference Figure 1 and Figure 2The gasket transferring device comprises a placing frame 1, a placing plate 2, a main frame 3 and a vice frame 5. The placing frame 1 is used for vertically placing the sleeve, the placing plate 2 is located on one side of the placing frame 1, and the gasket sleeve is supported by abutting against the upper surface of the placing plate 2 when the gasket sleeve is sleeved on the sleeve. The main frame 3 is arranged on the same side of the placing frame 1 and the placing plate 2, and the vice frame 5 is arranged on the other side of the placing frame 1 and the placing plate 2. The main frame 3 and the vice frame 5 are oppositely arranged and parallelly arranged.
[0040] The first telescopic cylinder 31 horizontally arranged on the main frame 3, the main frame 3 is slidably connected with a main plate 32 on the side facing the vice frame 5, the sliding direction of the main plate 32 is parallel to the sliding direction of the piston rod of the first telescopic cylinder 31, and the piston rod of the first telescopic cylinder 31 is fixedly connected with the main plate 32 to drive the main plate 32 to slide. The second telescopic cylinder 321 vertically arranged on the main plate 32, the piston rod of the second telescopic cylinder 321 is downwardly arranged and fixedly connected with a mounting frame 33. The mounting frame 33 is rotatably connected with a steering rod 331 at the bottom, the steering rod 331 is vertically arranged, and the steering rod 331 is fixedly connected with a steering plate 3311 at the bottom. The connection between the steering rod 331 and the steering plate 3311 is the middle position of the steering plate 3311, a plurality of negative pressure nozzles 3312 are arranged on the steering plate 3311, and the negative pressure nozzles 3312 are two and located on both sides of the steering rod 331. A visual sensor 3313 is arranged on the lower surface of the steering plate 3311, and the visual sensor 3313 is used for identifying the punching position of the gasket adsorbed below. The mounting frame 33 is provided with a steering device 4 for driving the steering rod 331 to rotate by 180°.
[0041] Reference Figure 2 And Figure 3 The third telescopic cylinder 51 horizontally arranged on the vice frame 5, the vice frame 5 is slidably connected with a vice plate 52 on the side facing the main frame 3, the sliding direction of the vice plate 52 is parallel to the sliding direction of the piston rod of the third telescopic cylinder 51, and the piston rod of the third telescopic cylinder 51 is fixedly connected with the vice plate 52 to drive the vice plate 52 to slide. The vice frame 5 is fixedly connected with a parking plate 53 horizontally arranged on the side away from the placing frame 1, and the parking plate 53 is located between the gasket taking-out position and the placing frame 1. The fourth telescopic cylinder 521 is arranged on the vice plate 52, the fourth telescopic cylinder 521 is vertically arranged and the piston rod is downwardly arranged. The piston rod of the fourth telescopic cylinder 521 is fixedly connected with a transfer plate 5211 at the bottom, and the negative pressure nozzles 3312 are also arranged on the transfer plate 5211. The negative pressure nozzles 3312 on the transfer plate 5211 are two. The sliding range of the main plate 32 is between above the gasket grabbing position and above the parking plate 53, and the steering plate 3311 can place the gasket on the parking plate 53. The sliding range of the vice plate 52 is between above the parking plate 53 and above the placing frame 1, and the transfer plate 5211 can move the gasket from the parking plate 53 to the sleeve and abut against the placing plate 2.
[0042] The first telescopic cylinder 31 drives the main plate 32 to slide to the position above the gasket to be grabbed, and the second telescopic cylinder 321 drives the mounting frame 33 to move downward, so that the negative pressure suction nozzle 3312 on the steering plate 3311 can adsorb and fix the gasket, and then the gasket is grabbed and moved. During the process of grabbing and moving the gasket, the visual sensor 3313 identifies the punching position of the gasket below, and if the punching position of the gasket needs to be adjusted, the steering device 4 drives the steering rod 331 to rotate by 180°, and the punching position of the gasket below is adjusted, and then the gasket is placed on the parking plate 53, and the next gasket is continuously sucked. The third telescopic cylinder 51 drives the auxiliary plate 52 to slide to the position above the parking plate 53, and the fourth telescopic cylinder 521 drives the transfer plate 5211 to move downward, and the negative pressure suction nozzle 3312 sucks the gasket below and moves to the sleeve, so that the top end of the sleeve penetrates into the punching position of the gasket, and the gasket is placed on the placing plate 2, and then the transfer plate 5211 continues to return to the position above the parking plate 53 to transfer the gasket, realizing automatic transfer of the gasket and identification and adjustment of the punching position of the gasket, and then improving the efficiency of the gasket and the sleeve position adjustment.
[0043] By two groups of gasket moving devices and setting an intermediate parking gasket position parking plate 53, the gasket moving process is divided into two parts, and then the efficiency of the gasket moving to the sleeve and combining with the sleeve is improved.
[0044] Reference Figure 2 The steering device 4 includes a rotating telescopic cylinder 41, a rotating tooth plate 42 and a rotating gear 43. The rotating gear 43 is fixedly arranged on the circumferential outer wall of the top of the steering rod 331, the rotating tooth plate 42 is slidably connected in the mounting frame 33 and meshes with the rotating gear 43, and the sliding direction of the rotating tooth plate 42 is parallel to the sliding direction of the main plate 32. The rotating telescopic cylinder 41 is fixedly arranged in the mounting frame 33 and located above the rotating tooth plate 42. The bottom of the piston rod of the rotating telescopic cylinder 41 is fixedly connected with the end of the rotating tooth plate away from the rotating telescopic cylinder 41.
[0045] The piston rod of the rotating telescopic cylinder 41 drives the rotating tooth plate 42 to slide, and then drives the steering rod 331 to rotate through the meshing with the rotating gear 43, effectively improving the stability and accuracy of the rotation of the steering rod 331. The up-down staggered arrangement of the rotating telescopic cylinder 41 and the rotating tooth plate 42 effectively utilizes the space in the mounting frame 33, and the connection between the rotating telescopic cylinder 41 and the rotating tooth plate 42 also effectively reduces the space occupation after the rotating telescopic cylinder 41 is installed.
[0046] The implementation principle of the gasket transfer device in the embodiment of the application is as follows: the main plate 32 slides to above the position where the gasket is placed, the rotating frame moves downward, the negative pressure suction nozzle 3312 sucks the gasket below, then drives the gasket to move upward, in the process of driving the gasket to move, the visual recognition device recognizes the position of the punched hole of the gasket below, when it is necessary to adjust the position of the gasket, the rotating telescopic cylinder 41 drives the rotating gear plate 42 to slide, drives the rotating lever 331 to rotate through the meshing of the rotating gear 43, so that the gasket is placed on the parking plate 53 in the correct position. The auxiliary plate 52 slides to above the parking plate 53, the transfer plate 5211 moves downward through the negative pressure suction nozzle 3312 to suck the gasket, and then moves downward after driving the gasket to move above the sleeve, so that the gasket is combined with the sleeve, the gasket combination process with the sleeve is completed, and the efficiency and safety of the gasket combination with the sleeve are improved.
[0047] The embodiments of the specific implementation are the preferred embodiments of the application, and do not limit the protection scope of the application, so that: any equivalent changes made according to the structure, shape, principle of the application should be covered within the protection scope of the application.
Claims
1. A gasket transfer apparatus characterized by: include A placement frame (1) for the casing to be placed vertically therein; A placement plate (2) is located on one side of the placement frame (1), and the gasket abuts against the upper surface of the placement plate (2) when the gasket is sleeved on the sleeve; A main frame (3) is arranged on one side of the placement frame (1); A first telescopic cylinder (31) is mounted on the main frame (3) and is arranged horizontally; The main plate (32) is horizontally slidably connected to the main frame (3) and fixedly connected to the piston rod of the first telescopic cylinder (31); A second telescopic cylinder (321) is mounted on the main plate (32) and is vertically arranged with the piston rod pointing downward; A mounting frame (33) is fixed to the bottom end of the second telescopic cylinder (321); A steering rod (331) is rotatably connected to the mounting frame (33), with a bottom portion extending from the mounting frame (33) and fixedly provided with a steering plate (3311); There are multiple negative pressure suction nozzles (3312) installed on the steering plate (3311); A visual sensor (3313) is mounted on the bottom of the steering plate (3311) and is used to identify the position of the gasket punching hole; The steering device (4) is installed in the installation frame (33) and is used to control the rotation of the steering rod (331).
2. A gasket transfer apparatus according to claim 1, wherein: The rotating device comprises a rotating telescopic cylinder (41), a rotating gear plate (42) and a rotating gear (43); The rotating gear (43) is mounted on the steering rod (331), and the rotating tooth plate (42) is slidably connected to the mounting frame (33) and meshes with the rotating gear (43); The rotating telescopic cylinder (41) is installed in the installation frame (33), and the piston rod is fixedly connected to the rotating gear plate (42) to drive the rotating gear plate (42) to slide.
3. A gasket transfer apparatus according to claim 2, wherein: The rotating telescopic cylinder (41) is located above the rotating gear plate (42), and the bottom end of the piston rod of the rotating telescopic cylinder (41) is extended downward and fixedly connected to the top of the rotating gear plate (42).
4. A gasket transfer apparatus according to claim 3, wherein: The connection point between the piston rod of the rotating telescopic cylinder (41) and the rotating gear plate (42) is located at the top of one end of the rotating gear plate (42) away from the rotating telescopic cylinder (41).
5. The gasket transfer apparatus of claim 1, wherein: A sub-frame (5) is provided on a side of the placement frame (1) away from the main frame (3), the sub-frame (5) is opposite to the main frame (3), and a parking plate (53) is fixedly provided on the sub-frame (5). The steering plate (3311) can be parked above the steering plate (3311) and a gasket can be placed on the steering plate (3311); The sub-frame (5) is slidably connected with a sub-plate (52) between the placement frame (1) and the parking plate (53); the sub-frame (5) is installed with a third telescopic cylinder (51); the third telescopic cylinder (51) is horizontally arranged and the piston rod is fixedly connected to the sub-plate (52); A fourth telescopic cylinder (521) is vertically mounted on the auxiliary plate (52). The piston rod of the fourth telescopic cylinder (521) is downwardly mounted and fixed with a transfer plate (5211). The negative pressure suction nozzle (3312) is also mounted on the transfer plate (5211).