Small stockyard capable of automatically stacking and taking materials

Through the automated stacking and reclaiming system and micro-mist dust suppression device, the problems of low automation level and difficult maintenance of spraying facilities in small material yards have been solved, efficient unmanned operation and flexible coal processing have been achieved, and the coal storage capacity and work efficiency have been improved.

CN223467938UActive Publication Date: 2025-10-24SHANDONG JINMEI MINGSHENGDA CHEM CO LTD
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Patent Information

Application Number
CN202423054368.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-11
Publication Date
2025-10-24
Estimated Expiration
2034-12-11

AI Technical Summary

Technical Problem

The existing small-scale material yards have a low degree of automation, require a large amount of human resources, and the spraying facilities are difficult to maintain, which affects the coal storage capacity and work efficiency.

Method used

An automated stacking and reclaiming system is adopted, including a grabbing device, an outgoing device and an incoming device, combined with a micro-mist dust suppression device, to achieve unmanned control and flexible coal processing.

Benefits of technology

It improves the automation level of the material yard, reduces manpower requirements, expands the unloading range, increases the coal storage capacity, and simplifies the maintenance process of the spraying facilities.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a small stockyard for automatic material piling and taking, which belongs to the technical field of material piling and taking and dust suppression equipment of small stockyards, and comprises a gripping device, a warehouse-out device and a warehouse-in device, the warehouse-out device is arranged below the gripping device, the warehouse-out device is arranged on the ground, the gripping device is arranged above the inside of the stockyard, the warehouse-in device is arranged on one side in the stockyard, and the warehouse-in device is arranged on the other side in the stockyard. And a micro-fog dust suppression device is mounted on the lower surface of the stock yard roof. According to the small stockyard capable of automatically stacking and taking the materials, the telescopic belt conveyor is used for the discharging trolley, the discharging range can be further expanded, the transferring workload is reduced, and the storage capacity of the stockyard is increased; the number of the coal blending machines is flexibly set, the coal type proportion is measured through weighing, and coal blending is convenient and accurate; equipment such as the micro-fog dust suppression spray head on the upper portion can be directly maintained and overhauled through the travelling crane platform, other climbing equipment does not need to be independently used, convenience and rapidness are achieved, an unattended control system and a central control room are adopted for operation, and unmanned operation of a stock yard can be achieved.
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Description

TECHNICAL FIELD

[0001] The utility model relates to the field of stacking and taking material and dust suppression equipment of small material yard, especially to a small material yard of automatic stacking and taking material. BACKGROUND

[0002] At present, large material yards mostly use large equipment such as bucket wheel machines, circular stacking and taking machines and scraper reclaimers, which are too large to be suitable for small material yards. Traditional ordinary coal yards generally directly load coal into coal wagons, unload coal and then use loaders to stack coal. The presence of various vehicles in the coal yard will inevitably occupy a certain area in the coal yard, affecting the coal storage capacity of the coal yard. Coal is taken by small trolleys or grab cranes. These all require a certain number of personnel to operate on site, the site environment is poor, and the degree of automation is relatively low.

[0003] With the increasing environmental protection requirements, material yards with dust generally need full-coverage spraying facilities. Since the top of the material yard is relatively high, the daily maintenance of the spray head has always been a problem. It needs to use a crane or a professional lifting device to go up. After the coal is stacked on site, the crane and other equipment cannot pass through the area with large coal piles, so the coal needs to be transported before the spraying facilities on the top of the area can be processed, resulting in a large amount of work. UTILITARY MODEL

[0004] The utility model aims to provide a small material yard of automatic stacking and taking material, which solves the problems of small storage capacity, many personnel and low degree of automation.

[0005] To achieve the above-mentioned purpose, the utility model provides a small material yard of automatic stacking and taking material, which comprises a grabbing device, an out-of-yard device and an in-yard device. The out-of-yard device is arranged below the grabbing device and placed on the ground. The grabbing device is arranged above the inside of the material yard. The in-yard device is arranged on one side of the material yard. A micro-mist dust suppression device is installed on the lower surface of the roof of the material yard.

[0006] Preferably, the grabbing device comprises a travelling crane, the travelling crane is slidably connected to the side wall of the material yard through a travelling crane track wheel, the travelling crane track wheel is arranged in a travelling crane track, the travelling crane track is arranged on the opposite side walls of the material yard, a grab crane is installed on the travelling crane, the grab crane is slidably connected to the travelling crane through a grab crane track wheel, the grab crane track wheel is arranged in a grab crane track, and the grab crane track is arranged on the travelling crane.

[0007] Preferably, the out-of-yard device comprises an out-of-yard belt conveyor, a coal blending machine is installed on the out-of-yard belt conveyor, the coal blending machine comprises a hopper and a weighing coal feeder, the weighing coal feeder is arranged below the hopper, and the out-of-yard belt conveyor is installed below the weighing coal feeder.

[0008] Preferably, the in-yard device comprises an in-yard belt conveyor, the in-yard belt conveyor is arranged on a steel structure platform, a discharging vehicle is installed on the in-yard belt conveyor, and the transverse belt of the discharging vehicle is a telescopic belt conveyor.

[0009] Preferably, the bottom of the track is provided with a bracket.

[0010] Preferably, the steel structure is fixedly connected with the side wall of the stockyard.

[0011] Therefore, the automatic small stockyard has the following beneficial effects:

[0012] (I) The unloading vehicle of the utility model uses the telescopic belt conveyor, which can further expand the unloading range, reduces the transportation workload, and increases the storage capacity of the stockyard.

[0013] (II) The number of coal blending machines is set flexibly, and the proportion of coal types is measured by weighing, so that the coal blending is convenient and accurate.

[0014] (III) The utility model can directly maintain and repair the upper micro-mist dust suppression nozzle and other equipment through the crane platform, without using other climbing equipment, which is convenient and fast.

[0015] (IV) The utility model adopts an unattended control system, which can be operated in the central control room, and the stockyard can be unmanned.

[0016] The technical scheme of the utility model will be further described in detail below with reference to the drawings and examples. BRIEF DESCRIPTION OF DRAWINGS

[0017] Fig. 1 is a structural schematic view of an embodiment of the utility model of an automatic small stockyard.

[0018] Fig. 2 is a horizontal arrangement structural schematic view of the out-of-stock belt conveyor of an embodiment of the utility model of an automatic small stockyard.

[0019] REFERENCE NUMERALS

[0020] 1, steel structure; 2, unloading vehicle; 3, telescopic belt conveyor; 4, grab crane; 5, crane; 6, roof; 7, micro-mist dust suppression device; 8, bracket; 9, stockyard; 10, out-of-stock belt conveyor; 11, weighing coal feeder; 12, hopper; 13, coal blending machine; 14, into-stock belt conveyor; 15, crane track; 16, crane track wheel; 17, grab track; 18, grab track wheel. DETAILED DESCRIPTION

[0021] The technical scheme of the utility model will be further described in detail below with reference to the drawings and examples.

[0022] Unless otherwise defined, the technical or scientific terms used in this utility model shall have the usual meanings understood by persons of ordinary skill in the field to which this utility model belongs. The words "first", "second" and similar terms used in this utility model do not indicate any order, quantity or importance, but are only used to distinguish different components. Words such as "include" or "comprise" mean that the elements or objects appearing before the word include the elements or objects listed after the word and their equivalents, without excluding other elements or objects. Words such as "connect" or "connected" are not limited to physical or mechanical connections, but may include electrical connections, whether direct or indirect. "Up", "down", "left", "right" and the like are only used to indicate relative positional relationships. When the absolute position of the object being described changes, the relative positional relationship may also change accordingly.

[0023] Example 1

[0024] like Figs. 1-2 As shown, the utility model provides a small material yard for automated stacking and reclaiming, including a grabbing device, a discharging device and an in-stock device. The discharging device is provided below the grabbing device, and the discharging device is placed on the ground. The grabbing device is placed above the interior of the material yard 9, and the in-stock device is placed on one side of the material yard 9. A micro-mist dust suppression device 7 is installed on the lower surface of the roof 6 of the material yard 9. The grabbing device is used to grab the coal, the in-stock device is used to transport the coal to the interior of the material yard 9, and the discharging device is used to mix the coal grabbed by the grabbing device and transport it to the outside. The micro-mist dust suppression device 7 uses an existing device to perform dust suppression operations inside the material yard 9 to prevent excessive coal dust. The micro-mist dust suppression device 7 maintains a suitable and close safety distance from the vehicle 5 below to facilitate daily maintenance.

[0025] The grabbing device includes a trolley 5, which is used to move the grab crane 4. The trolley 5 is slidably connected to the side walls of the material yard 9 via trolley rail wheels 16. These trolley rail wheels 16 are positioned within trolley tracks 15, which are located on opposite sides of the material yard 9. These trolley rail wheels 16 support the trolley 5 as it slides within the tracks 15. Corbels 8 are mounted at the bottom of the tracks 15 to support the tracks 15, and thus the trolley 5.

[0026] A grab crane 4 is mounted on the trolley 5 and is used to grab various types of coal. The grab crane 4 and the trolley 5 are slidably connected via grab track wheels 18. These wheels are located within grab tracks 17, which are mounted on the trolley 5. These tracks support the grab crane 4 as it slides left and right on the trolley 5. The left and right sliding of the grab crane 4 and the forward and backward sliding of the trolley 5 ultimately allow the grabbing of various types of coal.

[0027] The out-of-warehouse device comprises an out-of-warehouse belt conveyor 10, which is used for sending the coal to the coal using device outside the stockyard 9. The out-of-warehouse belt conveyor 10 is provided with a coal blending machine 13, which is used for blending the coal. The coal blending machine 13 comprises a hopper 12 and a weighing coal feeder 11 arranged below the hopper 12, wherein the weighing coal feeder 11 is used for weighing the coal, the hopper 12 is used for placing the coal grabbed by the grab crane 4, and the number of the coal blending machine 13 can be configured according to the coal type. The weighing coal feeder 11 is provided with the out-of-warehouse belt conveyor 10 below, and the out-of-warehouse belt conveyor 10 can be arranged on the ground or underground.

[0028] The in-warehouse device comprises an in-warehouse belt conveyor 14, which is used for transporting the coal to the stockyard 9. The in-warehouse belt conveyor 14 is arranged on the platform of the steel structure 1, and the steel structure 1 is fixedly connected with the sidewall of the stockyard 9, and the steel structure 1 is used for supporting the in-warehouse belt conveyor 14. The in-warehouse belt conveyor 14 is provided with a dumper 2, and the transverse belt of the dumper 2 is a telescopic belt conveyor 3. The dumper 2 and the telescopic belt conveyor 3 unload the coal to the coal stacking area, different coal types are stored in different areas, and the telescopic belt conveyor 3 can realize long-distance and short-distance conveying. The dumper 13, the grab crane 4 and the travelling crane 5 are all controlled by an unattended system, and automation is realized.

[0029] When the small stockyard with automatic stacking and unstacking is used, the dumper 2 is driven by the in-warehouse belt conveyor 14 on the steel structure 1 to enter the stockyard 9, then different coal types are transported to the coal stacking area by the dumper 2 and the telescopic belt conveyor 3, and different coal types are stored in different areas. Then the grab crane 4 is driven by the travelling crane 5 to grab different coal types, and the coal types are grabbed into the corresponding hopper 12 to complete the coal unstacking operation. After being weighed, the coal is sent to the out-of-warehouse belt conveyor 10 to be blended, and then is sent to the coal using device outside the stockyard 9.

[0030] Therefore, the small stockyard with automatic stacking and unstacking can further expand the unloading range by using the telescopic belt conveyor, reduces the unloading workload and increases the stockyard storage capacity. The number of the coal blending machine is flexible, the coal type proportion is measured by weighing, and the coal blending is convenient and accurate. The upper micro-mist dust suppression nozzle and other equipment can be directly maintained and repaired through the travelling crane platform, without using other climbing equipment, which is convenient and fast. The unattended control system is adopted, and the stockyard can be unmanned by operating in the central control room.

[0031] It should be pointed out finally that: the above examples are only used to illustrate the technical solutions of the utility model and not to limit them, although the utility model has been explained in detail with reference to the preferred embodiments, ordinary skilled in the art should understand that: its still can modify or equivalent replace the technical solutions of the utility model, and these modifications or equivalent replacements also can not make the modified technical solutions deviate from the spirit and scope of the technical solutions of the utility model.

Claims

1. An automated stockyard for stacking and retrieving material, characterized in that: The device comprises a grabbing device, a warehouse-out device and a warehouse-in device, the warehouse-out device is arranged below the grabbing device, the warehouse-out device is arranged on the ground, the grabbing device is arranged above the inside of the stockyard, the warehouse-in device is arranged on one side of the stockyard, and a micro-mist dust suppression device is arranged on the lower surface of the roof of the stockyard.

2. A small yard for automated stacking and reclaiming of material according to claim 1, characterized in that: The grabbing device comprises a travelling crane, the travelling crane is slidably connected with the sidewall of the stockyard through a travelling crane track wheel, the travelling crane track wheel is arranged in a travelling crane track, the travelling crane track is arranged on the opposite sidewalls of the stockyard, and a grab bucket crane is arranged on the travelling crane.

3. A small yard for automated stacking and reclaiming of material according to claim 1, characterized in that: The warehouse-out device comprises a warehouse-out belt conveyor, a coal blending machine is arranged on the warehouse-out belt conveyor, the coal blending machine comprises a hopper and a weighing coal feeder, the weighing coal feeder is arranged below the hopper, and the warehouse-out belt conveyor is arranged below the weighing coal feeder.

4. The automated stacking and reclaiming small yard according to claim 1, characterized in that: The warehouse-in device comprises a warehouse-in belt conveyor, the warehouse-in belt conveyor is arranged on a steel structure platform, a dumper is arranged on the warehouse-in belt conveyor, and the transverse belt of the dumper is a telescopic belt conveyor.

5. A small yard for automated stacking and reclaiming of material according to claim 2, characterized in that: A bracket is arranged at the bottom of the travelling crane track.

6. A small yard for automated stacking and reclaiming of material according to claim 4, characterized in that: The steel structure is fixedly connected with the sidewall of the stockyard.