Full-automatic looping device for cable harness
By designing a fully automatic looping device, the problems of low efficiency and low precision in the cable harness looping process were solved, automation and instant maintenance were achieved, and product quality was improved.
Patent Information
- Application Number
- CN202423137067.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-19
- Publication Date
- 2025-10-24
- Estimated Expiration
- 2034-12-19
AI Technical Summary
In the existing technology, the cable harness looping process relies on manual operation with low efficiency and low precision. Semi-automatic equipment requires frequent manual intervention, and the degree of automation of the equipment is insufficient, resulting in unstable product quality.
A fully automatic cable harness looping device was designed, which includes a cable roller, an adjustment component, a detection component and an alarm system. The device detects cable jams through damping springs and sensors, triggers an alarm to prompt maintenance, and ensures stable operation of the equipment.
It realizes the automation and stability of cable looping, improves production efficiency, ensures looping accuracy and timely maintenance of equipment, and improves product quality.
Smart Images

Figure CN223468040U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to cable processing equipment technical field especially relates to a cable harness full -automatic coiling device. BACKGROUND
[0002] In the electric wire and cable industry, the coiling of cable harness is a very common and key processing procedure, which is of great significance to the assembly of subsequent various electrical equipment, line connection and the like, and the precision, efficiency and stability of coiling are directly related to the application performance and quality reputation of the whole cable product in the market, and affect a series of links from production and manufacturing to terminal use.
[0003] The traditional coiling mode depends on manual operation of simple tools or semi-automatic equipment, and has many disadvantages, and manual coiling is inefficient and difficult to meet large-scale production demand, and manual operation cannot guarantee the precision of coiling, such as the diameter and number of turns of the coil, and the parameters are prone to deviation, resulting in unstable product quality.
[0004] Although the semi-automatic equipment improves the efficiency to some extent, it still needs frequent manual intervention, for example, the control of the length of the wire is not accurate enough, the positioning of the mold in the coiling process is not accurate enough, and the like problems still exist, and the overall coordination and automation degree of the equipment need to be further improved.
[0005] Therefore, the utility model provides a cable harness full -automatic coiling device. UTILITY MODEL CONTENTS
[0006] The utility model aims at solving the shortcomings in the prior art and provides a cable harness full -automatic coiling device.
[0007] In order to realize the above-mentioned purpose, the utility model adopts the following technical scheme: a cable harness full -automatic coiling device, comprising:
[0008] Cable roller, the cable is wound on the cable roller;
[0009] Adjusting assembly, the adjusting assembly is composed of a base, a connecting frame, an adjusting frame and an installation shaft penetrating through the cable roller, the both ends of the installation shaft are provided with limit sleeve clamps slidably connected on the adjusting frame, and the bottom of the base is provided with a strip-shaped sliding block;
[0010] Detection assembly, the detection assembly is composed of a bottom plate arranged at the bottom of the base, a strip-shaped sliding groove slidably connected with the strip-shaped sliding block is formed in the bottom plate, the bottom plate is provided with a damping spring on each side of the base, the damping springs are provided in pairs, a sensor is arranged between the two damping springs on the bottom plate, and an alarm is arranged on the outer side of the damping spring of the bottom plate;
[0011] Two sides of the base are provided with touch rods which are in touch with the sensors.
[0012] As a preferred embodiment, two sides of the base are provided with mounting plates which are provided with mounting holes.
[0013] The further scheme has the beneficial effect that the device is installed and fixed under the action of the mounting plate, and the mounting bolt is further penetrated through the mounting hole and connected with the ground to limit the base, avoiding displacement of the base during use.
[0014] As a preferred embodiment, two alarm devices are provided, and the two alarm devices are located on the two sides of the base, and the input end of the alarm device is electrically connected with the output end of the sensor.
[0015] The further scheme has the beneficial effect that the position of the base is monitored under the action of the alarm device, and when the sensor collects the displacement signal of the base, the signal is transmitted to the alarm device, so that the alarm device is turned on to prompt the staff to overhaul.
[0016] As a preferred embodiment, four damping springs are provided, and two of the four damping springs are a group, and the two groups of damping springs are symmetrically arranged at the center of the base.
[0017] The further scheme has the beneficial effect that the base is centered in the base under the action of the detection assembly sensor, and the sliding resistance of the base in the base is further increased by the alarm device, avoiding false alarm of the alarm device caused by sliding of the base.
[0018] As a preferred embodiment, the connecting frame is rotationally connected to the base, and the top of the connecting frame is connected with the adjusting frame.
[0019] The further scheme has the beneficial effect that the connecting frame is rotationally connected to the base, so that in actual use, the angle of the adjusting frame on the base can be driven by rotating the connecting frame, so that the cable is adjusted to a suitable unwinding angle.
[0020] As a preferred embodiment, the base is provided with auxiliary rollers below the cable roller, and the auxiliary rollers are arranged in a rectangular distribution.
[0021] The further scheme has the beneficial effect that the auxiliary cable roller rotates on the mounting shaft under the action of the auxiliary roller, avoiding jamming of the cable roller when rotating on the mounting shaft.
[0022] As a preferred embodiment, the strip-shaped sliding groove and the strip-shaped sliding block are provided with three, and the base is slidably connected in the strip-shaped sliding groove through the strip-shaped sliding block.
[0023] The beneficial effect of the further scheme is that the base is slidably connected in the base plate through the strip-shaped sliding groove and the strip-shaped sliding block, and the strip-shaped sliding groove and the strip-shaped sliding block limit the left and right displacement of the base in the base plate during use, so that the alarm cannot be successfully triggered.
[0024] Compared with the prior art, the advantages and positive effects of the utility model are that:
[0025] In the utility model, when the cable is stuck during use, the coiling device still continues to work, at this time, the cable roller is driven to displace in the base plate under the tension, the damping spring is deformed and shrunk, the trigger rod is inserted into the sensor, and further under the action of the sensor, the trigger rod is inserted into the sensor, the detection signal is transmitted to the alarm, the alarm is sounded, the surrounding workers are prompted, and the equipment is timely maintained and repaired. BRIEF DESCRIPTION OF DRAWINGS
[0026] Figure 1 It is a front view of the utility model full-automatic coiling device for cable and wire harness;
[0027] Figure 2 It is a split view of the utility model full-automatic coiling device for cable and wire harness;
[0028] Figure 3 It is a structure view of the adjusting assembly in the utility model full-automatic coiling device for cable and wire harness;
[0029] Figure 4 It is a split view of the detecting assembly in the utility model full-automatic coiling device for cable and wire harness.
[0030] DRAWINGS
[0031] 1, cable roller; 11, cable;
[0032] 2, adjusting assembly; 21, base; 211, strip-shaped sliding block; 22, auxiliary roller; 23, connecting frame; 231, adjusting frame; 24, limiting sleeve clamp; 25, mounting shaft;
[0033] 3, detecting assembly; 31, base plate; 311, strip-shaped sliding groove; 32, mounting plate; 321, mounting hole; 33, damping spring; 34, sensor; 35, alarm; 36, trigger rod. DETAILED DESCRIPTION
[0034] The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative work are within the scope of the present application.
[0035] As shown in Figures 1-4 The technical scheme provided by the present application is as follows: a full-automatic cable and wire harness coiling device, comprising:
[0036] A cable roller 1, and a cable 11 is wound on the cable roller 1.
[0037] An adjusting assembly 2, which is composed of a base 21, a connecting frame 23, an adjusting frame 231 and an installation shaft 25 penetrating through the cable roller 1, and a limiting sleeve clamp 24 slidingly connected to the adjusting frame 231 is arranged at both ends of the installation shaft 25, and a strip-shaped sliding block 211 is arranged at the bottom of the base 21.
[0038] A detection assembly 3, which is composed of a bottom plate 31 arranged at the bottom of the base 21, a strip-shaped sliding groove 311 slidingly connected to the strip-shaped sliding block 211 is arranged on the bottom plate 31, a damping spring 33 is arranged at both sides of the bottom plate 31, and two damping springs 33 are arranged on the bottom plate 31, a sensor 34 is arranged between the two damping springs 33 on the bottom plate 31, and an alarm 35 is arranged at the outer side of the damping spring 33 on the bottom plate 31.
[0039] A touch rod 36 is arranged at both sides of the base 21, and the touch rod 36 and the sensor 34 are in mutual contact. During use, when the cable 11 is stuck, the coiling device still continues to work, at this time, the cable roller 1 is pulled and drives the base 21 to displace in the bottom plate 31, at this time, the damping spring 33 is deformed and shrinks, so that the touch rod 36 is inserted into the sensor 34, and further under the action of the sensor 34, after the touch rod 36 is inserted into the sensor 34, a detection signal is transmitted to the alarm 35, so that the alarm 35 alarms and prompts the surrounding workers, and the device is maintained and repaired.
[0040] The alarm 35 is provided with two, and the two alarms 35 are located on both sides of the base 21, the input end of the alarm 35 is electrically connected with the output end of the sensor 34, the connecting frame 23 is rotationally connected on the base 21, the top of the connecting frame 23 is connected with the adjusting frame 231, the strip-shaped sliding groove 311 and the strip-shaped sliding block 211 are provided with three, the base 21 is slidingly connected in the strip-shaped sliding groove 311 through the strip-shaped sliding block 211, the strip-shaped sliding groove 311 and the strip-shaped sliding block 211 are provided with three, the base 21 is slidingly connected in the strip-shaped sliding groove 311 through the strip-shaped sliding block 211, in the process of use, when the cable 11 is stuck, the coiling device still continues to work, at this time, the cable roller 1 is pulled to drive the base 21 to displace in the bottom plate 31, at this time, the damping spring 33 is deformed and shrunk, the contact rod 36 is inserted into the sensor 34 to further insert into the sensor 34 under the action of the sensor 34, the detection signal is transmitted to the alarm 35 after the contact rod 36 is inserted into the sensor 34, so that the alarm 35 alarms to prompt the surrounding workers and maintain and repair the device in time.
[0041] Further, as shown in Figures 2-4 : The two sides of the bottom plate 31 are provided with mounting plates 32, mounting holes 321 are formed in the mounting plates 32, and the device is installed and fixed under the action of the mounting plates 32, and further the mounting bolt is connected with the ground after penetrating the mounting hole 321 to limit the bottom plate 31, so that the displacement of the bottom plate 31 in the process of use is avoided.
[0042] The above scheme also has the problem that the position of the base 21 and the bottom plate 31 is easy to displace, as shown in Figure 4 : In the scheme, the damping spring 33 is provided with four, and the four damping springs 33 are symmetrical with the center of the bottom plate 31, under the action of the sensor 34 of the detection assembly 3, the base 21 is in the center position in the bottom plate 31, and the sliding resistance of the base 21 in the bottom plate 31 is further increased through the alarm 35, so that the false alarm of the alarm 35 caused by the sliding of the base 21 is avoided.
[0043] The above scheme also has the problem that the cable roller 1 is easy to be stuck on the installation shaft 25, as shown in Figure 3 : In the scheme, the auxiliary roller 22 is arranged below the cable roller 1 on the base 21, the auxiliary roller 22 is provided with four, and the four auxiliary rollers 22 are distributed in a rectangular shape, under the action of the auxiliary roller 22, the auxiliary cable roller 1 rotates on the installation shaft 25, so that the cable roller 1 is prevented from being stuck when rotating on the installation shaft 25.
[0044] Working principle:
[0045] As shown in Figures 1-4As shown, first, the device is placed in the designated position, further, the installation bolt is penetrated through the installation hole 321 and connected with the ground, after the connection is completed, the connecting frame 23 is adjusted to the designated angle, and the installation shaft 25 is adjusted to the designated position on the adjusting frame 231 through the sliding limiting sleeve clamp 24, secondly, the cable 11 is connected with the coiling equipment, in use, when the cable 11 is stuck, under the action of the pulling force, the base 21 is displaced on the bottom plate 31, so that the damping spring 33 is contracted, at this time, the touch rod 36 is inserted into the sensor 34 to trigger the alarm 35 to open, and the surrounding workers are prompted through the alarm 35.
[0046] The above is only a preferred embodiment of the present application, and is not intended to limit the present application in other forms. Any skilled person in the art can modify or change the above disclosed technical content to equivalent embodiments applied to other fields, but any simple modification, equivalent change and modification made to the above embodiments without departing from the technical scheme of the present application, according to the technical essence of the present application, still belongs to the protection scope of the technical scheme of the present application.
Claims
1. A full-automatic coiling device for cable harnesses, characterized in that, The utility model relates to a cable roller (1) is provided with cable (11) on the cable roller (1), and the cable roller (1) is connected with the adjusting assembly (2) and detection assembly (3) through the auxiliary roller (22). The utility model relates to a cable roller (1) is provided with cable (11) on the cable roller (1), and the cable roller (1) is connected with the adjusting assembly (2) and detection assembly (3) through the auxiliary roller (22). The utility model relates to a cable roller (1) is provided with cable (11) on the cable roller (1), and the cable roller (1) is connected with the adjusting assembly (2) and detection assembly (3) through the auxiliary roller (22). The utility model relates to a cable roller (1) is provided with cable (11) on the cable roller (1), and the cable roller (1) is connected with the adjusting assembly (2) and detection assembly (3) through the auxiliary roller (22). The utility model relates to a cable roller (1) is provided with cable (11) on the cable roller (1), and the cable roller (1) is connected with the adjusting assembly (2) and detection assembly (3) through the auxiliary roller (22).
2. The full-automatic coiling device for cable harnesses according to claim 1, characterized in that: The utility model relates to a cable roller (1) is provided with cable (11) on the cable roller (1), and the cable roller (1) is connected with the adjusting assembly (2) and detection assembly (3) through the auxiliary roller (22).
3. The full-automatic coiling device for cable harnesses according to claim 1, characterized in that: The utility model relates to a cable roller (1) is provided with cable (11) on the cable roller (1), and the cable roller (1) is connected with the adjusting assembly (2) and detection assembly (3) through the auxiliary roller (22).
4. The full-automatic coiling device for cable harnesses according to claim 1, characterized in that: The utility model relates to a cable roller (1) is provided with cable (11) on the cable roller (1), and the cable roller (1) is connected with the adjusting assembly (2) and detection assembly (3) through the auxiliary roller (22).
5. The full-automatic coiling device for cable harnesses according to claim 1, characterized in that: The utility model relates to a cable roller (1) is provided with cable (11) on the cable roller (1), and the cable roller (1) is connected with the adjusting assembly (2) and detection assembly (3) through the auxiliary roller (22).
6. The full-automatic coiling device for cable harnesses according to claim 1, characterized in that: The utility model relates to a cable roller (1) is provided with cable (11) on the cable roller (1), and the cable roller (1) is connected with the adjusting assembly (2) and detection assembly (3) through the auxiliary roller (22).
7. The full-automatic coiling device for cable harnesses according to claim 1, characterized in that: The utility model relates to a cable roller (1) is provided with cable (11) on the cable roller (1), and the cable roller (1) is connected with the adjusting assembly (2) and detection assembly (3) through the auxiliary roller (22). The utility model relates to a cable roller (1) is provided with cable (11) on the cable roller (1), and the cable roller (1) is connected with the adjusting assembly (2) and detection assembly (3) through the auxiliary roller (22). The utility model relates to a cable roller (1) is provided with cable (11) on the cable roller (1), and the cable roller (1) is connected with the adjusting assembly (2) and detection assembly (3) through the auxiliary roller (22).