Condenser for recycling chemical materials

By introducing a stirring component and a cooling jacket into the chemical material recovery condenser, the problem of handling corrosive materials in chemical material recovery equipment has been solved, achieving corrosion resistance and efficient cooling of the equipment, extending its service life, and reducing operational complexity and danger.

CN223470518UActive Publication Date: 2025-10-24CLYDE MATERIAL TRANSPORTATION TECH (HANDAN) CO LTD
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Patent Information

Application Number
CN202422909480.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-28
Publication Date
2025-10-24
Estimated Expiration
2034-11-28

AI Technical Summary

Technical Problem

Existing chemical material recovery equipment is prone to frequent malfunctions when dealing with corrosive materials, increasing labor demand and making material recovery difficult. Existing processes are complex and highly dangerous.

Method used

A condenser for chemical material recovery was designed, which adopts a stirring component and a condensing component, including stirring blades and a cooling jacket. It uses materials such as high molecular weight polyethylene, wear-resistant rubber, and PTFE, combined with 316 stainless steel for corrosion protection, and the inner wall is polished. The external cooling jacket is used for cooling to prevent material sedimentation and adhesion.

Benefits of technology

The stirring components prevent material sedimentation and adhesion, the cooling jacket effectively lowers the temperature, extends equipment life, simplifies operation, reduces hazards, and improves material recovery efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The condenser comprises a first material pipeline and a second material pipeline, a feeding port is formed in the left side of the upper end of the first material pipeline, the first material pipeline and the second material pipeline are connected through a first connecting flange, a stirring assembly is arranged in the first material pipeline, and a second stirring assembly is arranged in the second material pipeline. Condensation assemblies are arranged outside the first material pipeline and the second material pipeline correspondingly. Each stirring assembly comprises an end socket, a gear motor, a coupler, a rotating shaft, a plurality of sets of stirring blades, a plurality of limiting grooves, a plurality of springs, a plurality of push rods and a plurality of movable blades. The stirring device has the beneficial effects that the material pipelines play a stirring role, prevent materials from precipitating and adhering and are matched with the refrigeration interlayer I to primarily cool the materials, the rear end of the material pipeline II is connected with the external wafer type flap valve and is matched with the refrigeration interlayer II to secondarily cool the materials, and the stirring blades adopt telescopic spring structures, so that the stirring effect is good. The blade can be always tightly attached to the inner wall of the material pipeline after being abraded, and material adhesion is prevented.
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Description

TECHNICAL FIELD

[0001] The utility model relates to condenser technical field, concretely is a condenser for chemical material recovery. BACKGROUND

[0002] Condenser is the machine part of refrigeration system, belongs to one kind of heat exchanger, can change gas or steam into liquid, the heat in pipe is transmitted to the air near pipe in very fast mode. Condenser working process is a heat releasing process, so condenser temperature is all higher.

[0003] With the material type and characteristic of chemical industry contact increasingly more and more, most materials have strong corrosive, the common equipment cannot bear, cause frequent failure, increase labor, and the material of chemical industry is expensive and is difficult to recover, current existing process cannot effectively recover material, manual operation is complex, dangerous.

[0004] It needs to be explained that the above content belongs to the technical cognition scope of the inventor and does not necessarily constitute prior art. INVENTION CONTENTS

[0005] In view of the above defects, the utility model provides a condenser for chemical material recovery to solve the problem of chemical material recovery cooling.

[0006] To achieve the above object, the utility model adopts the following technical scheme:

[0007] A condenser for chemical material recovery, including material pipeline one and material pipeline two, the left side of material pipeline one upper end is provided with a feeding port, material pipeline one and material pipeline two are connected through connecting flange one, the material pipeline one is internally provided with a stirring assembly, and the outer parts of material pipeline one and material pipeline two are respectively provided with condensing assemblies.

[0008] The stirring assembly includes a head, a speed reducer, a shaft coupling, a rotating shaft, a plurality of groups of stirring blades, a plurality of limiting grooves, a plurality of springs, a plurality of push rods and a plurality of movable blades, the head is installed at the left end of the material pipeline one, the speed reducer is horizontally installed on the left side of the head, and the rotating end is movably inserted into the head, the shaft coupling is installed on the rotating end of the speed reducer, the rotating shaft is movably inserted into the material pipeline one, and the left end is connected with the shaft coupling, a plurality of groups of stirring blades are installed on the rotating shaft in a staggered manner, a plurality of limiting grooves are respectively opened on the upper ends of the plurality of groups of stirring blades, a plurality of springs are installed in the bottom of the plurality of limiting grooves, a plurality of push rods are movably inserted into the top of the plurality of limiting grooves, a plurality of movable blades are installed on the upper ends of the plurality of push rods and are attached to the inner wall of the material pipeline one.

[0009] Furthermore, the condensing component includes a refrigeration interlayer 1 and a refrigeration interlayer 2, wherein the refrigeration interlayer 1 is arranged outside the material pipeline 1, and the refrigeration interlayer 2 is arranged outside the material pipeline 2.

[0010] Furthermore, the upper ends of the refrigeration interlayer 1 and the refrigeration interlayer 2 are respectively connected to nitrogen pipes, and the bottoms are respectively connected to water outlet pipes.

[0011] Furthermore, a fixing seat is installed at the right end of the material pipeline, and the right end of the rotating shaft is movably inserted in the fixing seat.

[0012] Furthermore, a temperature measuring port is provided at the bottom of the head.

[0013] Furthermore, the right end of the second material pipeline is connected to the external wafer-type flap valve via a second connecting flange.

[0014] The utility model provides a condenser for chemical material recovery, which has the following beneficial effects: the material pipeline is stirred together to prevent material sedimentation and adhesion, and the material is initially cooled in conjunction with a refrigeration interlayer. The rear end of the material pipeline is connected to an external wafer-type flap valve, and the material is cooled in conjunction with the refrigeration interlayer to achieve secondary cooling;

[0015] The stirring blades are made of high-molecular polyethylene, wear-resistant rubber, nitrile rubber, PTFE, etc., and the stirring blades adopt a retractable spring structure to ensure that the blades can always fit closely with the inner wall of the material pipe after being worn, preventing material adhesion and affecting the use of the equipment;

[0016] The internal part of the material pipeline is polished to reduce the wear of the mixing blades caused by the suspended solid-liquid mixture. At the same time, 316 stainless steel is used to achieve corrosion resistance. A cooling interlayer is added to the outside of the material pipeline to cool the high-temperature material, reduce thermal deformation of the equipment, and extend its service life. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 This is a schematic diagram of a condenser for chemical material recovery described in the utility model.

[0018] Figure 2 For this utility model Figure 1 A partial enlarged view of point A in the middle.

[0019] Figure 3 This is a schematic diagram of the second connecting flange described in the present invention.

[0020] Figure 4 This is a top view of a condenser for chemical material recovery described in the utility model.

[0021] In the figure: 1, material pipeline one; 2, material pipeline two; 3, feeding port; 4, connecting flange one; 5, end cover; 6, speed reducer motor; 7, coupling; 8, rotating shaft; 9, stirring blade; 10, limiting groove; 11, spring; 12, push rod; 13, movable blade; 14, refrigeration interlayer one; 15, refrigeration interlayer two; 16, nitrogen pipe; 17, water outlet pipe; 18, fixed seat; 19, temperature measuring port; 20, connecting flange two. DETAILED DESCRIPTION

[0022] The utility model is specifically described below in combination with the drawings, such as Figures 1-4 As shown in the figure: a condenser for recycling chemical materials, including material pipeline one 1 and material pipeline two 2, the left side of the upper end of material pipeline one 1 is provided with feeding port 3, and material pipeline one 1 and material pipeline two 2 are connected through connecting flange one 4, stirring assembly is arranged in material pipeline one 1, and condensing assembly is arranged on the outer part of material pipeline one 1 and material pipeline two 2 respectively;Stirring assembly includes end cover 5, speed reducer motor 6, coupling 7, rotating shaft 8, a plurality of groups of stirring blades 9, a plurality of limiting grooves 10, a plurality of springs 11, a plurality of push rods 12 and a plurality of movable blades 13, the left end of end cover 5 is installed, the left side of end cover 5 is horizontally installed speed reducer motor 6, and the rotating end is movably inserted in end cover 5, the rotating end of speed reducer motor 6 is installed coupling 7, rotating shaft 8 is movably inserted in material pipeline one 1, and the left end is connected with coupling 7, a plurality of groups of stirring blades 9 are staggered and installed on rotating shaft 8, a plurality of limiting grooves 10 are respectively opened on the upper end of a plurality of groups of stirring blades 9, a plurality of springs 11 are installed in the bottom of a plurality of limiting grooves 10, a plurality of push rods 12 are movably inserted in the top of a plurality of limiting grooves 10, a plurality of movable blades 13 are installed on the upper end of a plurality of push rods 12, and are attached to the inner wall of material pipeline one 1;Condensing assembly includes refrigeration interlayer one 14 and refrigeration interlayer two 15, refrigeration interlayer one 14 is arranged outside material pipeline one 1, and refrigeration interlayer two 15 is arranged outside material pipeline two 2;The upper end of refrigeration interlayer one 14 and refrigeration interlayer two 15 is respectively connected with nitrogen pipe 16, and the bottom is respectively connected with water outlet pipe 17;The right end in material pipeline one 1 is installed with fixed seat 18, and the right end of rotating shaft 8 is movably inserted in fixed seat 18;The bottom of end cover 5 is provided with temperature measuring port 19;The right end of material pipeline two 2 is connected with external pair of clamping type flap valve through connecting flange two 20.

[0023] The working principle of the embodiment is as follows: the electrical equipment used by the condenser is controlled by the external controller, when in use, the user first draws the chemical material to be recycled and cooled into material pipeline one 1 through feeding port 3, the cooled material is organosilane chloride plus distilled water, which is a solid-liquid mixture;

[0024] During stirring: the head 5 is installed at the left end of the material pipeline 1, the reduction motor 6 is installed horizontally on the left side of the head 5, and the rotating end is movably inserted in the head 5 through a thrust ball bearing, the coupling 7 is installed on the rotating end of the reduction motor 6, the rotating shaft 8 is movably inserted in the material pipeline 1, and the left end is connected to the coupling 7, several groups of stirring blades 9 are staggered on the rotating shaft 8, several limiting grooves 10 are respectively opened at the upper ends of several groups of stirring blades 9, several springs 11 are installed at the bottom of several limiting grooves 10, several push rods 12 are movably inserted in the tops of several limiting grooves 10, several movable blades 13 are installed at the upper ends of several push rods 12, and fit with the inner wall of the material pipeline 1, a fixed seat 18 is installed at the right end of the material pipeline 1, the right end of the rotating shaft 8 is movably inserted in the fixed seat 18 through a bidirectional tapered hole spherical roller bearing, a temperature measuring port 19 is provided at the bottom of the head 5, and the temperature measuring port serves as a blowing port, such as Figure 1 and Figure 2 As shown, the reduction motor 6 drives several groups of stirring blades 9 on the rotating shaft 8 to rotate through the coupling 7, and the rotating shaft 8 is automatically aligning through the bidirectional tapered hole spherical roller bearing, which reduces the loss of the mechanical body due to processing errors, while reducing the processing accuracy of parts to reduce production; the thrust ball bearing is used to reduce the pressure on the shaft after the reduction motor 6 is installed, so that the stirring assembly can run smoothly without jamming; the reduction motor 6 mounting seat is forged with 40Cr to increase the strength, and is matched with 316L coupling and 304 plum blossom coupling to ensure stable output of the shaft; by using high molecular polyethylene materials, wear-resistant rubber, nitrile rubber, PTFE, etc. as the stirring blade 9, the stirring blade 9 adopts a retractable spring structure to ensure that the blade can always be closely fitted with the inner wall of the material pipeline after wear, to prevent material adhesion and affect the use of the equipment; the material pipeline is internally polished to reduce the wear of the suspended solid-liquid mixture on the stirring blade 9, and 316 stainless steel is used to achieve corrosion resistance;

[0025] During cooling: refrigeration interlayer 14 is arranged outside material pipeline 1, refrigeration interlayer 2 15 is arranged outside material pipeline 2, and the upper ends of refrigeration interlayer 14 and refrigeration interlayer 2 15 are respectively connected to nitrogen pipes 16, and the bottoms are respectively connected to water outlet pipes 17. Figure 4 As shown, the refrigeration interlayer 14 performs preliminary cooling on the material, and cooperates with the refrigeration interlayer 15 to achieve secondary cooling of the material. A cooling interlayer is added to the outside of the material pipeline to cool the high-temperature material, reduce thermal deformation of the equipment, and extend its service life.

[0026] The above technical solutions only reflect the preferred technical solutions of the present utility model. Any changes that may be made to certain parts thereof by technicians in this technical field all reflect the principles of the present utility model and fall within the scope of protection of the present utility model.

Claims

1. A condenser for recovering chemical materials, comprising a material pipeline one (1) and a material pipeline two (2), a feeding port (3) is formed on the left side of the upper end of the material pipeline one (1), the material pipeline one (1) and the material pipeline two (2) are connected through a connecting flange one (4), characterized in that, The material pipeline one (1) is internally provided with a stirring assembly, and the material pipeline one (1) and the material pipeline two (2) are externally respectively provided with a condensing assembly. The stirring assembly comprises a head (5), a speed reducer motor (6), a shaft coupling (7), a rotating shaft (8), a plurality of groups of stirring blades (9), a plurality of limiting grooves (10), a plurality of springs (11), a plurality of push rods (12) and a plurality of movable blades (13), the head (5) is installed at the left end of the material pipeline one (1), the speed reducer motor (6) is horizontally installed at the left side of the head (5) and movably inserted into the head (5) at the rotating end, the shaft coupling (7) is installed on the rotating end of the speed reducer motor (6), the rotating shaft (8) is movably inserted into the material pipeline one (1) and connected with the shaft coupling (7) at the left end, the plurality of groups of stirring blades (9) are installed on the rotating shaft (8) in an interlaced manner, the plurality of limiting grooves (10) are respectively formed at the upper ends of the plurality of groups of stirring blades (9), the plurality of springs (11) are installed at the bottoms of the plurality of limiting grooves (10), the plurality of push rods (12) are movably inserted into the tops of the plurality of limiting grooves (10), and the plurality of movable blades (13) are installed at the upper ends of the plurality of push rods (12) and abut against the inner wall of the material pipeline one (1).

2. The condenser for recovering chemical materials according to claim 1, wherein The condensing assembly comprises a refrigeration interlayer one (14) and a refrigeration interlayer two (15), the refrigeration interlayer one (14) is arranged outside the material pipeline one (1), and the refrigeration interlayer two (15) is arranged outside the material pipeline two (2).

3. The condenser for recovering chemical materials according to claim 2, wherein Nitrogen pipes (16) are connected to the upper ends of the refrigeration interlayer one (14) and the refrigeration interlayer two (15) respectively, and water outlet pipes (17) are connected to the bottoms thereof respectively.

4. The condenser for recovering chemical materials according to claim 1, characterized in that, A fixing seat (18) is installed at the right end in the material pipeline one (1), and the rotating shaft (8) is movably inserted into the fixing seat (18) at the right end.

5. The condenser for recovering chemical materials according to claim 1, characterized in that, A temperature measuring opening (19) is arranged at the bottom of the head (5).

6. The condenser for recovering chemical materials according to claim 1, wherein The right end of the material pipeline two (2) is connected with an external clamping type flap valve through a connecting flange two (20).