High-pressure rubber hose assembly pressure test bench tool

Abstract

The utility model belongs to the technical field of high-pressure rubber hose assembly pressure test, and particularly relates to a high-pressure rubber hose assembly pressure test bed tool which comprises a test bed and a supporting plate, the test bed is fixedly installed at the top end of the supporting plate, and a sealing clamping mechanism, a protection mechanism and a detection mechanism are arranged on the surface of the test bed. According to the pressure test bench tool for the high-pressure rubber hose assembly, the sealing clamping mechanism is arranged, a high-pressure rubber hose needing to be detected is arranged on the outer surface of a water pipe connector or an oil pipe connector in a sleeving mode, a telescopic air cylinder is started to contract downwards, and a special-shaped connecting rod is driven to move downwards, so that a connecting rod installed on the special-shaped connecting rod rotates; the problems that in the background technology, the sealing effect of a device on a connector of a high-pressure rubber hose assembly is poor, self leakage is likely to be caused, and the sealing effect is poor are solved. And the reliability and the accuracy of pressure test data of the high-pressure rubber hose assembly are greatly reduced.

Description

Technical Field

[0001] The utility model relates to the technical field of high-pressure hose assembly pressure testing, in particular to a high-pressure hose assembly pressure testing bench tooling. Background Art

[0002] High-pressure hose assemblies are commonly used as auxiliary devices in hydraulic and pneumatic systems. They consist of high-pressure steel wire braided or spiral-wound hose and metal connectors crimped together using crimping equipment. They are used to connect various hydraulic components in hydraulic and pneumatic systems. They typically consist of a liquid-resistant synthetic rubber inner layer, a middle layer, a steel wire reinforcement layer, and a weather-resistant synthetic rubber cover. They are primarily used for power transmission or transporting high-pressure media such as water, gas, and oil to ensure fluid circulation and transfer energy. They are primarily used in mine hydraulic supports and oilfield production, and are suitable for conveying oil-based liquids (such as mineral oil, soluble oil, hydraulic oil, fuel oil, and lubricating oil), water-based liquids (such as emulsions, oil-water emulsions, and water), gases, and other liquid transmissions at specific pressures and temperatures in mechanized and automated hydraulic systems across various industrial sectors.

[0003] Existing high-pressure hoses need to be pressure tested before use to prevent the hose from bursting due to insufficient pressure after installation. During the test, since the high-pressure hoses are of different lengths and the test fixtures are of a fixed length, it is easy to cause the high-pressure hose test to be divided into multiple sections, causing inconvenience.

[0004] As disclosed in Chinese patent CN212539940U, a fixing fixture for a pressure test bench of a high-pressure hose assembly is provided. An internal thread is provided on the inner circular wall surface of the inner hole, and a side column is provided in the inner hole. The side column is a cylindrical structure, and an external thread is provided on the outer circular wall surface of the side column. The side column is threadedly connected to the inner hole. A pressure plate is fixedly installed on the side wall surfaces of the two side columns close to each other. The pressure plate is a cylindrical structure, and a side groove is provided on the side wall surfaces of the two pressure plates close to each other. The side groove is an arc groove. By pulling the two support plates closer to each other or away from each other, the distance between the two support plates is increased or decreased, the hose is placed in the rotating groove, and the side column is rotated so that the side columns move closer to each other, the side column drives the pressure plate to move, and the pressure plate squeezes the hose and fixes it. At the same time, the rotating column is rotated, the rotating column drives the clamping column to rotate, the rotating column moves downward to drive the clamping column to move, the clamping column drives the pressure groove to move, and the pressure groove squeezes the hose and fixes it.

[0005] However, the device has a poor sealing effect on the connector of the high-pressure hose assembly, which easily causes leakage itself, resulting in a significant reduction in the reliability and accuracy of the pressure test data of the high-pressure hose assembly.

[0006] To this end, we proposed a high-pressure hose assembly pressure test bench tooling to solve the above problems. Utility Model Content

[0007] The purpose of the utility model is to provide a high-pressure hose assembly pressure test bench tooling to solve the problems raised in the above background technology.

[0008] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a high-pressure hose assembly pressure test bench tooling, comprising a test bench and a support plate, wherein the test bench is fixedly mounted on the top of the support plate, and the surface of the test bench is provided with a sealing clamping mechanism, a protective mechanism and a detection mechanism.

[0009] The sealing clamping mechanism includes a mounting seat, a telescopic cylinder, a special-shaped connecting rod, a connecting rod, an arc-shaped connecting piece, an arc-shaped clamping plate, and a rotating rod. The mounting seat is fixedly mounted on the surface of the test bench, the telescopic cylinder is fixedly mounted on the surface of the mounting seat, the special-shaped connecting rod is connected to the output end of the telescopic cylinder, the connecting rod is rotatably mounted on the surface of the special-shaped connecting rod, the rotating rod passes through the special-shaped connecting rod and the surface of the connecting rod and is rotatably mounted on the other surface of the mounting seat, the arc-shaped connecting piece is rotatably mounted on the surface of the connecting rod, and the arc-shaped clamping plate is fixedly mounted on the surface of the arc-shaped connecting piece.

[0010] Preferably, the sealing clamping mechanism is provided with four groups, which are symmetrically distributed on the surface of the test bench, one group for water pressure test and one group for oil pressure test.

[0011] Preferably, the protective mechanism includes a protective baffle, a telescopic rod, a fixing part, a cover plate, and a handle. The protective baffle is fixedly mounted on the surface of the test bench to enclose the sealing clamping mechanism to prevent the hose from exploding during the test and endangering the health of the workers. The telescopic rod is rotatably mounted on the inner wall of the protective baffle, the fixing part is rotatably mounted on the other end of the telescopic rod, the fixing part is fixedly mounted on the surface of the cover plate, and the handle is fixedly mounted on the side of the cover plate.

[0012] Preferably, the detection mechanism includes a water pressure detection unit and an oil pressure detection unit, and the water pressure detection unit includes a water pipe joint, a nut, a water supply pipe, a water pump, a water suction pipe, and a water tank. The water pipe joint is installed on the surface of the protective baffle through the nut, and the water pipe joint is installed through the surface of the protective baffle. The water supply pipe is connected to one end of the water pipe joint, and the water pump is fixedly installed on the surface of the test bench. The other end of the water supply pipe is connected to the water pump connection, and the water suction pipe is connected to another connection of the water pump. The other end of the water suction pipe is connected to the water tank connection, and the water tank is fixedly installed on the surface of the test bench.

[0013] Preferably, the oil pressure detection unit comprises an oil delivery pipe, an oil pressure pump, an oil suction pipe, an oil tank and an oil pipe joint, the oil pipe joint is installed on the surface of the protective baffle through a nut, the oil pipe joint is installed through the surface of the protective baffle, the oil delivery pipe is connected to one end of the oil pipe joint, the oil pressure pump is fixedly installed on the surface of the test bench, the other end of the oil delivery pipe is connected to the oil pressure pump, the oil suction pipe is connected to the other connection position of the oil pressure pump, the other end of the oil suction pipe is connected to the oil tank, and the oil tank is fixedly installed on the surface of the test bench.

[0014] Preferably, the top surface of the water tank and the oil tank is movably provided with a tank cover, and the side surface of the water tank and the oil tank is provided with a liquid level display window, so that the water amount or the oil amount can be observed, and the control valve is installed in the water suction pipe and the oil suction pipe, and the water amount or the oil amount is controlled through the control valve, so that different test results can be obtained.

[0015] Preferably, the number of the water pipe joints and the oil pipe joints is two, and the two water pipe joints and the two oil pipe joints are symmetrically distributed on the surface of the protective baffle, and the pipe plugs are installed at the ports of the other water pipe joints and the other oil pipe joints, so that the other end of the test rubber pipe can be blocked, air leakage can be avoided, and the test result can be influenced.

[0016] Compared with the prior art, the high-pressure rubber pipe assembly pressure test bench tool has the following beneficial effects:

[0017] 1. The high-pressure rubber pipe assembly pressure test bench tool, by setting the sealing and clamping mechanism, the high-pressure rubber pipe to be detected is sleeved on the outer surface of the water pipe joint or the oil pipe joint, the extension air cylinder is started and shrunk downward, the special-shaped connecting rod is driven to move downward, the connecting rod installed on the special-shaped connecting rod is rotated, the arc-shaped clamping plate installed on the connecting rod is driven to clamp and seal the water pipe joint or the oil pipe joint, and the problems that the sealing effect of the device on the connecting head of the high-pressure rubber pipe assembly is poor, self leakage is caused, and the reliability and accuracy of the pressure test data of the high-pressure rubber pipe assembly are greatly reduced are solved.

[0018] 2. The high-pressure rubber pipe assembly pressure test bench tool, by setting the detection mechanism, when the high-pressure rubber pipe is sealed and clamped by the sealing and clamping mechanism, the water pump or the oil pressure pump is started, water or oil in the water tank or the oil tank is pumped out through the water suction pipe or the oil suction pipe, and is transported to the inside of the high-pressure rubber pipe through the water delivery pipe or the oil delivery pipe, the water amount or the oil amount is controlled through the control valve, and different test results can be obtained. BRIEF DESCRIPTION OF DRAWINGS

[0019] Figure 1 It is an appearance structure schematic view of the utility model;

[0020] Figure 2 It is a sealing and clamping mechanism structure schematic view of the utility model;

[0021] Figure 3The utility model discloses a detection mechanism structure schematic view.

[0022] Figure 4 The utility model discloses a side view structure schematic view.

[0023] In the drawing: 101, test bench;102, support plate;201, protective baffle;202, mounting seat;203, telescopic cylinder;204, special connecting rod;205, connecting rod;206, arc connecting piece;207, arc clamping plate;208, telescopic link;209, fixed part;210, cover plate;211, handle;212, rotating rod;301, water pipe joint;302, nut;303, pipe plug;304, water delivery pipe;305, water pump;306, water suction pipe;307, control valve;308, water tank;309, tank cover;310, liquid level display window;311, oil delivery pipe;312, oil pressure pump;313, oil suction pipe;314, oil tank;315, oil pipe joint. DETAILED DESCRIPTION

[0024] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative work fall within the scope of the utility model.

[0025] Please refer to Figures 1-4 The utility model provides a technical scheme:

[0026] Embodiment one: a high pressure rubber pipe assembly pressure test bench tool, including test bench 101 and support plate 102, test bench 101 fixed mounting is in support plate 102 top, and test bench 101 surface is provided with sealing clamping mechanism, protection mechanism and detection mechanism.

[0027] Sealing clamping mechanism includes mounting seat 202, telescopic cylinder 203, special connecting rod 204, connecting rod 205, arc connecting piece 206, arc clamping plate 207, rotating rod 212, mounting seat 202 fixed mounting is in test bench 101 surface, and telescopic cylinder 203 fixed mounting is in mounting seat 202 surface, and special connecting rod 204 is connected to telescopic cylinder 203 output end, and connecting rod 205 rotationally installs in special connecting rod 204 surface, and rotating rod 212 is through special connecting rod 204 and connecting rod 205 surface rotationally installs in mounting seat 202 another surface, and arc connecting piece 206 rotationally installs in connecting rod 205 surface, and arc clamping plate 207 fixedly installs in arc connecting piece 206 surface, and sealing clamping mechanism is provided with four groups, and symmetrically distributes in test bench 101 surface, and one group does hydrostatic test, and one group does oil pressure test.

[0028] Example two: based on example one, the protection mechanism includes a protective baffle 201, a telescopic rod 208, a fixing piece 209, a cover plate 210, a handle 211, the protective baffle 201 is fixedly installed on the surface of the test table 101 to close the sealing clamping mechanism and prevent the explosion of the rubber pipe from harming the health of the staff during the test, the telescopic rod 208 is rotatably installed on the inner wall of the protective baffle 201, the fixing piece 209 is rotatably installed on the other end of the telescopic rod 208, and the fixing piece 209 is fixedly installed on the surface of the cover plate 210, and the handle 211 is fixedly installed on the side surface of the cover plate 210.

[0029] Example three: based on example one, the detection mechanism includes a water pressure detection unit and an oil pressure detection unit, the water pressure detection unit includes a water pipe joint 301, a nut 302, a water delivery pipe 304, a water pump 305, a water suction pipe 306, and a water tank 308, the water pipe joint 301 is installed on the surface of the protective baffle 201 through the nut 302, the water pipe joint 301 is penetratedly installed on the surface of the protective baffle 201, the water delivery pipe 304 is connected to one end of the water pipe joint 301, the water pump 305 is fixedly installed on the surface of the test table 101, the other end of the water delivery pipe 304 is connected to the connection position of the water pump 305, the water suction pipe 306 is connected to the other connection position of the water pump 305, the other end of the water suction pipe 306 is connected to the connection position of the water tank 308, and the water tank 308 is fixedly installed on the surface of the test table 101.

[0030] The oil pressure detection unit includes an oil delivery pipe 311, an oil pressure pump 312, an oil suction pipe 313, an oil tank 314, and an oil pipe joint 315, the oil pipe joint 315 is installed on the surface of the protective baffle 201 through the nut 302, the oil pipe joint 315 is penetratedly installed on the surface of the protective baffle 201, the oil delivery pipe 311 is connected to one end of the oil pipe joint 315, the oil pressure pump 312 is fixedly installed on the surface of the test table 101, the other end of the oil delivery pipe 311 is connected to the connection position of the oil pressure pump 312, the oil suction pipe 313 is connected to the other connection position of the oil pressure pump 312, the other end of the oil suction pipe 313 is connected to the connection position of the oil tank 314, and the oil tank 314 is fixedly installed on the surface of the test table 101.

[0031] The water tank 308 and the oil tank 314 are movably installed with tank covers 309 on the top surfaces, and are installed with liquid level display windows 310 on the side surfaces, so as to facilitate the observation of the water or oil quantity, and the control valves 307 are installed in the water suction pipe 306 and the oil suction pipe 313, the water or oil quantity is controlled through the control valves 307, and different test results are obtained.

[0032] The water pipe joint 301 and the oil pipe joint 315 are two in number and are symmetrically distributed on the surface of the protective baffle 201, and pipe plugs 303 are installed at the port positions of the other water pipe joint 301 and the oil pipe joint 315, so as to block the other end of the test rubber pipe and avoid air leakage and affect the test results.

[0033] Working principle: the high pressure hose to be detected is sleeved on the outer surface of the water pipe joint 301 or the oil pipe joint 315, the telescopic air cylinder 203 is started to shrink downward, the special-shaped connecting rod 204 is driven to move downward, the connecting rod 205 installed on the special-shaped connecting rod 204 is rotated, the arc-shaped clamping plate 207 installed on the connecting rod 205 is driven to clamp and seal the water pipe joint 301 or the oil pipe joint 315, when the high pressure hose is clamped and sealed by the sealing and clamping mechanism, the handle 211 is used to pull down the cover plate 210 to close the protective baffle 201, the health of the operator is prevented from being harmed by the explosion of the hose, the water pump 305 or the oil pressure pump 312 is started to pump out the water or the oil in the water tank 308 or the oil tank 314 through the water suction pipe 306 or the oil suction pipe 313, the water or the oil is transported to the inside of the high pressure hose through the water delivery pipe 304 or the oil delivery pipe 311, the water or oil output is controlled through the control valve 307 to obtain different test results.

[0034] It should be noted that the relative terms such as first and second and the like in the description are used only to differentiate one entity or action from another, and do not necessarily require or imply that there is any such actual relationship or order between these entities or actions. Moreover, the terms "include", "contain" or any other variants thereof are intended to cover non-exclusive inclusion, so that the process, method, article or equipment including a series of elements not only includes those elements, but also includes other elements not explicitly listed or inherent to such process, method, article or equipment. Without more limitations, the element defined by the statement "including a" does not exclude the presence of other identical elements in the process, method, article or equipment including the element.

Claims

1. A high-pressure rubber hose assembly pressure test bench tool, comprising a test bench (101) and a support plate (102), the test bench (101) is fixedly installed at the top end of the support plate (102), characterized in that: The test bench (101) is provided with a sealing clamping mechanism, a protection mechanism and a detection mechanism on the surface; The sealing clamping mechanism comprises a mounting seat (202), a telescopic cylinder (203), a special-shaped connecting rod (204), a connecting rod (205), an arc-shaped connecting piece (206), an arc-shaped clamping plate (207), and a rotating rod (212). The mounting seat (202) is fixedly installed on the surface of the test bench (101). The telescopic cylinder (203) is fixedly installed on the surface of the mounting seat (202). The special-shaped connecting rod (204) is connected to the output end of the telescopic cylinder (203). The connecting rod (205) is rotatably installed on the surface of the special-shaped connecting rod (204). The rotating rod (212) penetrates the surfaces of the special-shaped connecting rod (204) and the connecting rod (205) and is rotatably installed on the other surface of the mounting seat (202). The arc-shaped connecting piece (206) is rotatably installed on the surface of the connecting rod (205). The arc-shaped clamping plate (207) is fixedly installed on the surface of the arc-shaped connecting piece (206).

2. The high pressure hose assembly pressure test stand tooling of claim 1, wherein: The sealing clamping mechanism is provided with four groups and is symmetrically distributed on the surface of the test bench (101).

3. The high pressure hose assembly pressure test stand tooling of claim 1, wherein: The protection mechanism comprises a protection baffle (201), a telescopic rod (208), a fixing piece (209), a cover plate (210), and a handle (211). The protection baffle (201) is fixedly installed on the surface of the test bench (101). The telescopic rod (208) is rotatably installed on the inner wall of the protection baffle (201). The fixing piece (209) is rotatably installed on the other end of the telescopic rod (208). The fixing piece (209) is fixedly installed on the surface of the cover plate (210). The handle (211) is fixedly installed on the side surface of the cover plate (210).

4. The high pressure hose assembly pressure test stand tooling of claim 1, wherein: The detection mechanism comprises a water pressure detection unit and an oil pressure detection unit. The water pressure detection unit comprises a water pipe joint (301), a nut (302), a water delivery pipe (304), a water pump (305), a water suction pipe (306), and a water tank (308). The water pipe joint (301) is installed on the surface of the protection baffle (201) through the nut (302). The water pipe joint (301) penetrates the surface of the protection baffle (201). The water delivery pipe (304) is connected to one end of the water pipe joint (301). The water pump (305) is fixedly installed on the surface of the test bench (101). The other end of the water delivery pipe (304) is connected to the connection of the water pump (305). The water suction pipe (306) is connected to the other connection of the water pump (305). The other end of the water suction pipe (306) is connected to the connection of the water tank (308). The water tank (308) is fixedly installed on the surface of the test bench (101).

5. A high pressure hose assembly pressure test stand tooling as defined in claim 4, wherein: The oil pressure detection unit comprises an oil delivery pipe (311), an oil pressure pump (312), an oil extraction pipe (313), an oil tank (314) and an oil pipe joint (315), the oil pipe joint (315) is installed on the surface of the protective baffle (201) through a nut (302), the oil pipe joint (315) penetrates the surface of the protective baffle (201), one end of the oil delivery pipe (311) is connected to the oil pipe joint (315), the oil pressure pump (312) is fixedly installed on the surface of the test bench (101), the other end of the oil delivery pipe (311) is connected to the oil pressure pump (312), the oil extraction pipe (313) is connected to the other connection position of the oil pressure pump (312), the other end of the oil extraction pipe (313) is connected to the oil tank (314), and the oil tank (314) is fixedly installed on the surface of the test bench (101).

6. A high pressure hose assembly pressure test stand tooling as defined in claim 4, wherein: The water tank (308) and the oil tank (314) are movably provided with tank covers (309) at the top surfaces thereof, the water tank (308) and the oil tank (314) are provided with liquid level display windows (310) on the side surfaces thereof, and the water extraction pipe (306) and the oil extraction pipe (313) are internally provided with control valves (307).

7. A high pressure hose assembly pressure test stand tooling as defined in claim 4, wherein: The water pipe joint (301) and the oil pipe joint (315) are two in number and symmetrically distributed on the surface of the protective baffle (201), and the other water pipe joint (301) and oil pipe joint (315) are provided with pipe plugs (303) at the ports thereof.

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