Device for detecting number of storage battery plate groups

Abstract

The utility model discloses a device for detecting the number of storage battery pole groups, which comprises an adapter plate and a controller, a support assembly is arranged on the adapter plate, and a moving assembly is fixedly arranged on the support assembly. The characteristics of a photoelectric sensor are used for converting detection information into electric signals, and the electric signals are transmitted to a controller, so that the controller counts and records the number of shielding times, namely the number of pole group matching pole plates, then the number of detected pole plates and the number of set pole plates are compared, if the numerical values are consistent, the conveying line operates normally, and if the numerical values are not consistent, the conveying line operates normally. The device alarms and shuts down, and the number of pole group pieces is checked, so that the risk caused by wrong pole group matching due to abnormal equipment or carelessness of staff is avoided, the problem of battery scrapping due to wrong pole group matching is solved, and the stability of the battery assembly quality is improved.

Description

TECHNICAL FIELD

[0001] The utility model relates to the technical field of battery production, especially relates to a device for detecting the number of battery pole groups. BACKGROUND

[0002] Automobile battery pole group matching relies on the setting of an encapsulating machine for automatic production, and the accuracy of pole group matching in the production process needs to be visually inspected by manual operation. According to the calculation of 1200 batteries per shift, the number of pole groups taken and placed by the staff is 7200, and the staff is prone to visual fatigue after a long time of the same operation inspection. The labor intensity is large and the inspection is difficult. In addition, the defective pole groups generated in the production process need to be repaired and matched by manual operation, and there is also a risk of pole group matching error. After being assembled into a battery, it will cause the battery capacity to be insufficient, resulting in scrap. SUMMARY

[0003] In view of the deficiencies in the prior art, the utility model provides the following technical scheme:

[0004] A device for detecting the number of battery pole groups, comprising an adapter plate and a controller, a support assembly is arranged on the adapter plate, a moving assembly is fixedly arranged on the support assembly, a fixed plate is detachably arranged on the moving assembly, a bearing plate one is arranged at the middle position of the bottom of the fixed plate, bearing plates two are arranged at the bottom of the fixed plate and on both sides of the bearing plate one, photoelectric sensor transmitters are arranged on both sides of the bearing plate one, and photoelectric sensor receivers are arranged on the opposite surface of the bearing plate two and the bearing plate one. When the tab blocks the light beam between the photoelectric sensor receiver and the photoelectric sensor transmitter, counting is realized.

[0005] As an improvement of the above technical scheme, the support assembly comprises two groups of support columns arranged on the adapter plate, and mounting plates are fixedly installed on the support columns.

[0006] As an improvement of the above technical scheme, the mounting plate is of a T-shaped structure.

[0007] As an improvement of the above technical scheme, the moving assembly comprises a U-shaped shell arranged at the bottom of the mounting plate, a lead screw is rotatably connected in the shell, one end of the lead screw penetrates through the shell and extends to the outside of the shell, a motor is installed at the end of the lead screw extending to the outside of the shell, a threaded sleeve is threadedly connected to the surface of the lead screw and located in the shell, and the bottom of the threaded sleeve is detachably connected with the fixed plate.

[0008] As an improvement of the above technical scheme, a sliding groove is formed in the fixed plate, a limiting portion is formed by protruding upward at the middle position of the sliding groove, and a limiting groove matched with the limiting portion is arranged at the bottom of the threaded sleeve.

[0009] The utility model has the advantages that:

[0010] When the pole lug on the pole plate shields the light beam between the photoelectric sensor receiver and the photoelectric sensor emitter, the characteristics of the photoelectric sensor are used to convert the detection information into an electrical signal, which is transmitted to the controller, which then counts the number of times the pole group is blocked, that is, the number of sheets of the pole group matching the pole plate, and then compares the number of sheets with the set number, if the values are consistent, the conveying line is running normally, if the values are inconsistent, the equipment is alarmed and stopped, the number of sheets of the pole group is checked, the risk of pole group matching error caused by equipment abnormality or staff carelessness is avoided, the battery scrap caused by pole group matching error is solved, and the stability of battery assembly quality is improved. BRIEF DESCRIPTION OF DRAWINGS

[0011] Figure 1 It is the overall structure front view of the utility model;

[0012] Figure 2 It is the connecting structure schematic view of the utility model mobile assembly;

[0013] Figure 3 It is the connecting structure schematic view of the utility model threaded sleeve and fixed plate;

[0014] Figure 4 It is the connecting structure schematic view of the utility model fixed plate and bearing plate one.

[0015] Fig. 10, adapter plate;20, support column;21, mounting plate;30, shell;31, fixed plate;311, sliding groove;32, bearing plate one;321, photoelectric sensor emitter;33, threaded sleeve;34, motor;35, bearing plate two;351, photoelectric sensor receiver;36, lead screw. DETAILED DESCRIPTION

[0016] In order to make the purpose, technical scheme and advantages of the utility model more clear and obvious, the utility model is further described in detail below in combination with the drawings and examples. It should be understood that the specific examples described herein are only used to explain the utility model, and are not used to limit the utility model.

[0017] A kind of for battery pole group sheet number detection device, including adapter plate 10 and controller, the adapter plate 10 is provided with support assembly, the support assembly is fixedly provided with mobile assembly;

[0018] The support assembly comprises two groups of support columns 20 arranged on the adapter plate 10, the support columns 20 are fixedly provided with mounting plates 21, the bottom of the mounting plate 21 is fixedly connected with the top of the shell 30, the mounting plate 21 is in T-shaped structure, the moving assembly comprises a U-shaped shell 30 arranged at the bottom of the mounting plate, a lead screw 36 is rotatably connected in the shell 30, one end of the lead screw 36 penetrates through the shell 30 and extends to the outside of the shell 30, a motor 34 is arranged at the end of the lead screw 36 extending to the outside of the shell 30, a threaded sleeve 33 is threadedly sleeved on the surface of the lead screw 36 and located in the shell 30, and the bottom of the threaded sleeve 33 is detachably connected with the fixed plate 31.

[0019] Reference Figure 1 And Figure 2 The detection device is installed on the conveying line (not shown in the figure) by using the adapter plate 10, the support columns 20 are perpendicular to the mounting plates 21, so that the mounting plates 21 are located above the conveying line, the motor 34 can drive the lead screw 36 to rotate when the motor 34 is started, so that the lead screw 36 drives the threaded sleeve 33 to rotate, the length direction of the lead screw 36 is parallel to the conveying direction of the conveying line, so that the lead screw 36 drives the fixed plate 31 to reciprocate in the conveying direction of the conveying line through the threaded sleeve 33, and the extension direction of the fixed plate 31 is perpendicular to the length direction of the lead screw 36, so as to detect the number of battery pole groups, wherein the two sides of the threaded sleeve 33 are slidably connected with the inner wall of the shell 30, so as to control the threaded sleeve 33 to move along the length direction of the lead screw 36, the controller is prior art, and details are not described herein, and the controller is electrically connected with the photoelectric sensor emitter 321 and the photoelectric sensor receiver 351.

[0020] The moving assembly is detachably provided with the fixed plate 31, the middle position of the bottom of the fixed plate 31 is provided with a bearing plate one 32, the bottom of the fixed plate 31 and located on both sides of the bearing plate one 32 is provided with a bearing plate two 35, the two sides of the bearing plate one 32 are provided with photoelectric sensor emitters 321, and the bearing plate two 35 is provided with a photoelectric sensor receiver 351 opposite to the bearing plate one 31, when the tab blocks the light beams between the photoelectric sensor receiver 351 and the photoelectric sensor emitter 321, counting is realized.

[0021] Reference Figure 3 And Figure 4Two groups of detection areas are formed between the two groups of bearing plates 35 and the bearing plate 32. The battery pole group is placed on the conveying line. When the battery pole group is conveyed to below the shell 30, it stays for 10s. The moving assembly is started to drive the bearing plate 32 and the bearing plate 35 to move along the conveying direction of the battery pole group by the fixed plate 31. When the pole lug on the pole plate shields the light beam between the light sensor receiver 351 and the light sensor emitter 321, the detection information is converted into an electric signal by the characteristics of the photoelectric sensor, which is transmitted to the controller to count. The controller records the number of times of shielding, that is, the number of pole group matching pole plates. Then, the number of pole plates is compared with the set number. If the numbers are consistent, the conveying line operates normally. If the numbers are inconsistent, the equipment is alarmed to stop. The number of pole group plates is checked to avoid the risk of pole group matching error caused by equipment abnormality or staff carelessness. The battery scrap caused by pole group matching error is solved, and the stability of the battery assembly quality is improved.

[0022] In one embodiment, referring to Figure 3 The fixed plate 31 is provided with a sliding groove 311. A limiting portion is formed by protruding upward at the middle position of the sliding groove 311. The bottom of the threaded sleeve 33 is provided with a limiting groove matched with the limiting portion. The fixed plate 31 can be adjusted by the cooperation of the limiting portion and the limiting groove. After adjustment, the fixed plate 31 can be fixed by bolts, so that the fixed plate 31 is located directly above the conveying line, and the two rows of pole lugs on the pole plate are located between the two groups of detection areas.

[0023] The above embodiments are only used to illustrate the technical solutions of the present application, but not limit it.

Claims

1. A device for detecting the number of battery pole groups, characterized in that: The utility model provides a kind of mobile terminal, including adapter plate (10) and controller, the bracket assembly is provided on the adapter plate (10), the mobile assembly is fixedly arranged on the bracket assembly, the fixed plate (31) is detachably arranged on the mobile assembly, the bearing plate one (32) is arranged at the bottom middle position of the fixed plate (31), the bearing plate two (35) is arranged at the bottom of the fixed plate (31) and is located the both sides of bearing plate one (32), photoelectric sensor transmitter (321) is arranged in the both sides of bearing plate one (32), photoelectric sensor receiver (351) is arranged on the opposite surface of bearing plate two (35) and bearing plate one (32), when tab obscures the light beam between photoelectric sensor receiver (351) and photoelectric sensor transmitter (321), it is realized to count.

2. A device for detecting the number of plates in a battery plate stack as defined in claim 1, wherein: The bracket assembly includes two groups of support columns (20) arranged on the adapter plate (10), and the support columns (20) are fixedly installed with mounting plates (21).

3. A device for detecting the number of plates in a battery plate stack as defined in claim 2, wherein: The mounting plate (21) is in T-shaped structure.

4. The device for detecting the number of battery plate groups according to claim 2, wherein: The mobile assembly includes a U-shaped housing (30) arranged at the bottom of the mounting plate, a lead screw (36) is rotatably connected in the housing (30), one end of the lead screw (36) penetrates through the housing (30) and extends to the outside of the housing (30), a motor (34) is installed at the end of the lead screw (36) extending to the outside of the housing (30), a threaded sleeve (33) is threadedly sleeved on the surface of the lead screw (36) and located in the housing (30), and the bottom of the threaded sleeve (33) is detachably connected with the fixed plate (31).

5. A device for detecting the number of plates in a battery plate stack as defined in claim 4, wherein: The fixed plate (31) is provided with a sliding groove (311), a limiting portion is formed by protruding upward at the middle position of the sliding groove (311), and the bottom of the threaded sleeve (33) is provided with a limiting groove matched with the limiting portion.

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