Waterproof connector and waterproof cable

By filling the shielding assembly with a waterproof layer, the gap problem of the fully shielded connector is solved, achieving high waterproofness and connection stability, meeting the IPX7 standard, simplifying the assembly process and reducing costs.

CN223471818UActive Publication Date: 2025-10-24SUZHOU KANGRUI ELECTRIC TECH CO LTD
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Patent Information

Application Number
CN202422817061.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-19
Publication Date
2025-10-24
Estimated Expiration
2034-11-19

AI Technical Summary

Technical Problem

Existing fully shielded connectors have gaps in waterproof performance, making it difficult to meet high-level waterproof standards such as IPX7, and increasing assembly complexity.

Method used

A waterproof layer is incorporated into the shielding assembly, filling the gap between the metal shielding layer and the insulating shell. Combined with a stop ring and a limiting structure, this achieves a high level of waterproofing.

Benefits of technology

It achieves high waterproofness and connection stability without increasing size, meets IPX7 standard, and is simple, convenient to assemble, and low in cost.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a waterproof connector and a waterproof cable, comprising an insulating housing, one end of which is connected with a shielding wire and the other end of which is connected with a conductive member; and the shielding assembly comprises a shielding cover, a metal shielding layer and a waterproof layer, the shielding cover is connected with the conductive piece and the metal shielding layer, and the waterproof layer is filled between the metal shielding layer and the inner wall of the insulating shell. The waterproof layer which can be matched with the metal shielding layer and the insulating shell is arranged in the shielding assembly, so that the weakest position of the waterproof structure of the connector can also have a high waterproof effect, and the requirements of IPX7 and other high-level waterproof standards in the industry can be met. Compared with a conventional connector at the present stage, the connector has high connection stability and high waterproofness on the premise of not increasing extra volume, has the remarkable advantages of long service life, wide application range and the like, is simple in preparation process, convenient to disassemble and assemble and low in cost, and has a wide application prospect in the industry.
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Description

TECHNICAL FIELD

[0001] The utility model relates to cable technical field, specifically refers to a waterproof connector and waterproof cable. BACKGROUND

[0002] Under the background of rapid development of electronic technology today, as an indispensable part of electronic equipment, the performance requirement of connector is increasingly improved. Especially in the aspects of insulation and waterproof, the traditional connector design has been difficult to meet the needs of high-end application scenarios. At present, the general connector adopts high polymer plastic as an insulator positioning piece to fix the terminal, and after crimping the cable conductor, the positioning piece and the cable are integrally formed into an insulating shell through an injection molding process. However, for the full shielding connector, the improvement of waterproof performance has become a problem to be solved.

[0003] The full shielding connector increases a metal shielding layer on the basis of the traditional connector to enhance electromagnetic compatibility and prevent external electromagnetic interference. However, the addition of the metal shielding layer brings a series of new challenges, especially in waterproof performance. Because there are gaps between the metal shielding layer and the fixing piece, these gaps are easy to become channels for water vapor penetration when the connector is exposed to a humid environment or immersed for a long time. This not only causes the terminals inside the connector to be eroded by water vapor, affecting their conductivity, but also may cause the connector to completely fail, unable to meet the requirements of high-level waterproof standards such as IPX7.

[0004] The IPX7 waterproof standard requires the connector to still work normally after being immersed in 1 meter of water for 30 minutes, which puts a very high requirement on the sealing performance of the connector. The existing full shielding connector is often difficult to meet this standard in design and production process, because the traditional assembly process and material selection cannot effectively solve the gap problem between the metal shielding layer and the fixing piece. In addition, the processing and assembly process of the metal shielding layer also increases the complexity of waterproof design. SUMMARY

[0005] Therefore, the utility model wants to overcome the problem of limited waterproofness of the connector in the prior art, and provide a waterproof connector and waterproof cable.

[0006] To solve the above technical problems, the utility model provides a waterproof connector, which comprises: an insulating shell, one end of the insulating shell is connected with a shielding wire, and the other end is connected with a conductive piece; a shielding assembly is arranged inside the insulating shell, which comprises a shielding cover, a metal shielding layer and a waterproof layer, wherein one end of the shielding cover is connected with the conductive piece and the other end is sleeved with the metal shielding layer, and at least part of the waterproof layer is filled between the metal shielding layer and the inner wall of the insulating shell.

[0007] In one embodiment of the utility model, it still include the stop ring, the stop ring is sleeved and is connected to the outer surface of the conductive part, and is inserted in the shield cover inside.

[0008] In one embodiment of the utility model, it still include the first assembly part, the first assembly part inner wall is equipped with the limit tooth that protrudes to the center, the stop ring includes the body and at least one elastic arm, the elastic arm is connected with the body towards the first assembly part one end, and with the body interval setting a form can be engaged in the limit tooth the clamping groove.

[0009] In one embodiment of the utility model, the insulating shell includes the accommodation portion, the transition portion and the first extrusion portion connected in turn, the shielding assembly is arranged in the accommodation portion, the transition portion gradually contracts inward from the accommodation portion in the direction away from the accommodation portion, and the side wall of the first extrusion portion extends from the extension end of the transition portion parallel to the side wall of the accommodation portion to extrude the shielding wire.

[0010] In one embodiment of the utility model, the insulating shell further includes a protruding portion connected to the extension end of the first extrusion portion, and the outer surface of the protruding portion protrudes outward from the outer wall of the first extrusion portion along the cross-sectional direction of the first extrusion portion.

[0011] In one embodiment of the utility model, the shield cover includes the connecting portion, the tightening portion and the second extrusion portion connected in turn, the conductive part is inserted into the connecting portion, the tightening portion gradually contracts inward from the connecting portion in the direction away from the connecting portion, and the side wall of the second extrusion portion extends from the extension end of the tightening portion parallel to the side wall of the connecting portion to extrude the shielding wire.

[0012] In one embodiment of the utility model, the shield cover further includes a limiting protrusion, the limiting protrusion is arranged at one end of the connecting portion away from the tightening portion, and the outer surface of the limiting protrusion protrudes outward from the outer wall of the connecting portion along the cross-sectional direction of the connecting portion; the insulating shell is provided with a limiting groove, and the limiting protrusion is correspondingly inserted into the limiting groove.

[0013] In one embodiment of the utility model, the waterproof layer is filled between the metal shielding layer and the inner wall of the insulating shell, and between the shield cover and the inner wall of the insulating shell.

[0014] The utility model also provides a waterproof cable which comprises the waterproof connector.

[0015] In one embodiment of the utility model, it further includes a second assembly part, one end of the second assembly part is connected with the shielding wire, and the other end is detachably connected to the first assembly part.

[0016] The above technical scheme of the utility model has the following advantages compared with the prior art:

[0017] The waterproof connector and waterproof cable have the waterproof layer capable of cooperating with the metal shielding layer and the insulating shell in the shielding assembly, the filling of the connector assembly gap is realized, the position of the weakest waterproof structure of the connector can also have a high waterproof effect, the assembly process is simple and convenient, the waterproof effect is excellent, the high-level waterproof standard such as IPX7 in the industry can be met, the high connection stability and high waterproofness can be possessed under the premise of not increasing the additional volume, the service life is long, the application range is wide and the like, in addition, the preparation process is simple, convenient to disassemble and assemble and low in cost, and the utility model has wide use prospect in the industry. BRIEF DESCRIPTION OF DRAWINGS

[0018] In order to make the content of the utility model more easily understood clearly, the utility model is further explained in detail below according to the specific embodiment of the utility model and in conjunction with the drawings.

[0019] Figure 1 It is the three-dimensional structure schematic diagram of the waterproof connector in the preferred embodiment of the utility model,

[0020] Figure 2 It is Figure 1 The A-A section structure schematic diagram shown in the figure,

[0021] Figure 3 It is Figure 1 The three-dimensional structure schematic diagram of the waterproof connector stop ring shown in the figure,

[0022] Figure 4 It is Figure 1 The three-dimensional structure schematic diagram of the first assembly part of the waterproof connector shown in the figure,

[0023] Figure 5 It is the three-dimensional structure schematic diagram of the waterproof cable in another embodiment of the utility model.

[0024] The description of the drawing of the specification is as follows: 100, shielding assembly, 110, waterproof layer, 120, metal shielding layer, 130, shielding cover, 131, limiting protrusion, 132, connecting part, 133, tightening part, 134, second extrusion part, 200, insulating shell, 210, containing part, 211, limiting groove, 220, transition part, 230, first extrusion part, 240, protruding part, 300, stop ring, 310, elastic arm, 320, body, 400, first assembly part, 410, limiting tooth, 500, conductive part, 600, second assembly part, 700, shielding wire. DETAILED DESCRIPTION

[0025] The utility model will be further described below in conjunction with the drawings and specific embodiments, so that those skilled in the art can better understand the utility model and can be implemented, but the embodiment is not as the limitation of the utility model. Embodiment one

[0026] As shown in Figure 1 The waterproof connector provided by the embodiment includes: an insulating shell 200, one end of the insulating shell 200 is connected with a shielding wire 700, and the other end is connected with a conductive piece 500; a shielding assembly 100 is arranged inside the insulating shell 200, and the shielding assembly 100 includes a shielding cover 130, a metal shielding layer 120 and a waterproof layer 110, wherein one end of the shielding cover 130 penetrates the insulating shell 200 and is connected with the conductive piece 500, and the other end is sleeved with the metal shielding layer 120, and at least part of the waterproof layer 110 is filled between the metal shielding layer 120 and the inner wall of the insulating shell 200.

[0027] The waterproof connector in the embodiment realizes the filling of the assembly gap of the connector by arranging the waterproof layer 110 capable of cooperating with the metal shielding layer 120 and the insulating shell 200 in the shielding assembly 100, so that the position most vulnerable to the waterproof structure of the connector also has a high waterproof effect, the assembly process is simple and convenient, the waterproof effect is excellent, and the requirements of high-level waterproof standards such as IPX7 in the industry can be met. Compared with the conventional connector at the present stage, the waterproof connector has high connection stability and high waterproofness without increasing the additional volume, so that it has the advantages of long service life, wide application range and the like, in addition, the preparation process is simple, convenient to disassemble and assemble and low in cost, and has a wide application prospect in the industry.

[0028] As shown in Figure 1 The insulating shell 200 in the embodiment is made of insulating material, and mainly functions to isolate the conductors inside the connector, prevent current leakage and short circuit, ensure electrical safety, and the like. In addition, the insulating shell 200 in the embodiment provides fixation and support for the terminals and the like structures inside the connector, maintains the correct positions of the terminals and the like structures, ensures the stability of the connection, and can also protect the internal components from the influence of external environment such as dust, moisture, oil stains and the like, improves the environmental adaptability of the connector, and is helpful to the stable transmission of signals. The shielding assembly 100 can effectively block the external electromagnetic interference (EMI) from entering the inside of the connector, and can also prevent the internal signals from radiating outward, reduces the electromagnetic interference, especially in high-speed data transmission, it can reduce the radiation of the signal line and receive external interference, so as to improve the signal quality, and the insulating shell 200 cooperates with the shielding assembly 100, so that the connector can maintain stable and reliable performance under complex electrical and environmental conditions.

[0029] As shown inFigure 2 As shown, the insulating shell 200 comprises a receiving portion 210, a transition portion 220 and a first extrusion portion 230 connected in sequence, the shielding assembly 100 is arranged in the receiving portion 210, the transition portion 220 gradually shrinks inwardly from the receiving portion 210 in the direction away from the receiving portion 210, and the side wall of the first extrusion portion 230 extends from the extended end of the transition portion 220 parallel to the side wall of the receiving portion 210 to extrude the shielding wire 700. The receiving portion 210 is used to provide sufficient assembly space for the shielding assembly 100 to facilitate connection assembly, the first extrusion portion 230 is used to press and fix the shielding wire 700 arranged inside, which can improve the stability of the internal structure and avoid the influence of the connection gap on the waterproof effect, and the transition portion 220 is used to realize the uniform transition structure between the receiving portion 210 and the first extrusion portion 230. Based on this, the insulating shell 200 in the embodiment can be adapted to the shape of the metal shielding layer 120 and other structures inside, thereby reducing the volume of the connector and improving the performance of the connector. Further, the insulating shell 200 in the embodiment further comprises a protruding portion 240 connected to the extended end of the first extrusion portion 230, and the outer surface of the protruding portion 240 protrudes from the outer wall of the first extrusion portion 230 along the cross-sectional direction of the first extrusion portion 230. Based on this, the operator can apply axial force to the insulating shell 200 through the protruding portion 240 during assembly to reduce the assembly difficulty.

[0030] Referring to Figure 2As shown, the shield 130 is mainly used for electromagnetic shielding, which can effectively block external electromagnetic interference (EMI) into the connector, while also preventing internal signals from radiating outward, reducing electromagnetic interference. For high-speed signal transmission, the shield 130 helps maintain signal integrity, reducing signal attenuation and interference during transmission. The shield 130 in this embodiment includes a connecting portion 132, a tightening portion 133, and a second extrusion portion 134 connected in turn, the conductive part 500 is inserted into the connecting portion 132, the tightening portion 133 gradually shrinks inward from the connecting portion 132 in the direction away from the connecting portion 132, and the side wall of the second extrusion portion 134 extends from the extension end of the tightening portion 133 parallel to the side wall of the connecting portion 132 to extrude the shielding wire 700. Among them, the connecting portion 132 is also provided for easy assembly, and the second extrusion portion 134 is used to directly press and fix the conductive part 500. Further, in order to improve the connection stability between the shield 130 and the insulating shell 200, the shield 130 in this embodiment also includes a limiting protrusion 131, which is provided at one end of the connecting portion 132 away from the tightening portion 133, and its outer surface protrudes from the outer wall of the connecting portion 132 along the cross-sectional direction of the connecting portion 132; The insulating shell 200 is provided with a limiting groove 211, and the limiting protrusion 131 is inserted into the limiting groove 211.

[0031] Referring to Figure 2 As shown, in order to achieve a high waterproof sealing effect, the waterproof layer 110 in this embodiment is filled between the metal shielding layer 120 and the inner wall of the insulating shell 200, and between the shield 130 and the inner wall of the insulating shell 200. The waterproof layer 110 in this embodiment is preferably a hot melt adhesive, which has good fluidity under high temperature conditions to facilitate the filling of gaps, and after cooling and solidification, it can also have high connection strength and waterproofness. Further, the insulating shell 200 in this embodiment can also be realized by hot melt injection molding in a mold.

[0032] Referring to Figure 3 and Figure 4As shown, the embodiment further comprises a stop ring 300, which is sleeved on the outer surface of the conductive part 500 and inserted into the shielding cover 130, and the shielding cover 130 is connected to the insulating shell 200 through the stop ring 300. Further, in order to realize the stable connection between the stop ring 300 and the conductive part 500, the embodiment further comprises a first assembly part 400, which is provided with a limiting tooth 410 protruding towards the center on the inner wall, and the stop ring 300 comprises a body 320 and at least one elastic arm 310, which is connected to one end of the body 320 towards the first assembly part 400 and is spaced apart from the body 320 to form a clamping groove clamped on the limiting tooth 410. Embodiment two

[0033] The embodiment provides a waterproof cable, which comprises the waterproof connector of the embodiment one. Further, it further comprises a second assembly part 600, one end of which is connected to a shielding wire 700, and the other end is detachably connected to the first assembly part 400.

[0034] In summary, the waterproof connector and waterproof cable provided by the utility model realize the filling of the assembly gap of the connector by arranging the waterproof layer 110 capable of cooperating with the metal shielding layer 120 and the insulating shell 200 in the shielding assembly 100, so that the position most vulnerable to the waterproof structure of the connector can also have a high waterproof effect, the assembly process is simple and convenient, the waterproof effect is excellent, and the requirements of high-level waterproof standards such as IPX7 in the industry can be met. Compared with the conventional connector at the present stage, the waterproof connector can have high connection stability and high waterproofness without increasing the additional volume, so as to have the advantages of long service life, wide application range and the like, in addition, the preparation process is simple, convenient to disassemble and assemble and low in cost, and has wide application prospect in the industry.

[0035] Obviously, the above embodiment is only an example for clearly illustrating, and is not limited to the implementation. For ordinary skilled in the art, other different forms of changes or variations can be made on the basis of the above description. Here, all the implementation is not required or can not be exhausted. The obvious changes or variations derived therefrom are still within the protection scope of the utility model.

Claims

1. A waterproof connector characterized by: The application relates to a waterproof connector. The waterproof connector comprises an insulating shell, a shielding assembly and a waterproof layer. The shielding assembly is arranged in the insulating shell and comprises a shielding cover, a metal shielding layer and the waterproof layer.

2. The waterproof connector according to claim 1, characterized by: The shielding cover is connected with the conductive part at one end and is sleeved with the metal shielding layer at the other end.

3. The waterproof connector according to claim 2, characterized by: The waterproof layer is filled between the metal shielding layer and the inner wall of the insulating shell.

4. The waterproof connector according to claim 1, characterized by: The waterproof connector further comprises a stop ring which is sleeved with the outer surface of the conductive part and is inserted into the shielding cover.

5. The waterproof connector according to claim 4, characterized by: The stop ring comprises a body and at least one elastic arm which is connected with the body and is spaced apart from the body to form a clamping groove which can be clamped with the limiting tooth.

6. The waterproof connector according to claim 1, characterized by: The insulating shell comprises a containing part, a transition part and a first extrusion part which are connected in sequence.

7. The waterproof connector according to claim 6, characterized by: The shielding assembly is arranged in the containing part.

8. The waterproof connector according to claim 1, characterized by: The transition part is gradually contracted inward from the containing part in the direction away from the containing part.

9. A waterproof cable, characterized by: The side wall of the first extrusion part is extended from the extension end of the transition part in parallel with the side wall of the containing part to extrude the shielding wire.

10. The waterproof cable of claim 9, wherein: The insulating shell further comprises a protruding part which is connected with the extension end of the first extrusion part and whose outer surface is protruded from the outer wall of the first extrusion part in the cross-sectional direction of the first extrusion part. The shielding cover comprises a connecting part, a tightening part and a second extrusion part which are connected in sequence. The conductive part is inserted into the connecting part. The tightening part is gradually contracted inward from the connecting part in the direction away from the connecting part. The side wall of the second extrusion part is extended from the extension end of the tightening part in parallel with the side wall of the connecting part to extrude the shielding wire. The shielding cover further comprises a limiting protruding block which is arranged at one end of the connecting part away from the tightening part and whose outer surface is protruded from the outer wall of the connecting part in the cross-sectional direction of the connecting part. The insulating shell is provided with a limiting groove and the limiting protruding block is inserted into the limiting groove. The waterproof layer is filled between the metal shielding layer and the inner wall of the insulating shell and between the shielding cover and the inner wall of the insulating shell. The waterproof connector further comprises a second assembly which is connected with the shielding wire at one end and is detachably connected with the first assembly at the other end. The waterproof connector further comprises a second assembly which is connected with the shielding wire at one end and is detachably connected with the first assembly at the other end.