Emulsifying tank for producing medical skin gel
By designing an emulsifying tank for the production of medical skin gel that includes an electric lifting rod and a rubber scraper ring, the problem of slow gel output speed is solved, efficient discharge and simplified operation are achieved, and work efficiency is improved.
Patent Information
- Application Number
- CN202422980233.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-04
- Publication Date
- 2025-10-28
- Estimated Expiration
- 2034-12-04
AI Technical Summary
Existing emulsifying tanks for producing medical skin gels are slow in discharging gel, which increases the complexity of the operation steps, increases the physical burden on operators, and reduces work efficiency.
An emulsification tank is designed, which includes a mobile frame, a tank body, a tank cover, an electric valve, a mixing rod, and a cleaning component. The extrusion disk is driven by an electric lifting rod to accelerate the discharge of the gel, and a rubber scraper is used to scrape off the residual gel. The stable structure of the hydraulic cylinder and the boom frame ensures easy operation.
It significantly improves the gel discharge rate, reduces the tediousness of subsequent cleaning work, reduces the physical burden of operators, and improves overall work efficiency.
Smart Images

Figure CN223474798U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the field of skin gel production technology, and in particular relates to an emulsification tank for medical skin gel production. Background Technology
[0002] Medical skin gel is a commonly used topical medication in the medical field. It is typically a transparent, viscous, semi-solid substance, primarily suitable for the care of non-chronic wounds (such as superficial wounds, small abrasions, abrasions, cuts, wounds after laser / photorejuvenation / chemical peels, and superficial lesions caused by dermatitis and eczema) and surrounding skin. It can also be used for moisturizing, improving symptoms such as dryness, erythema, and itching caused by dermatitis and eczema.
[0003] Currently, emulsification tanks used in the production of medical skin gels typically empty the gel by tilting the tank after the production process is complete, followed by manual scraping of any remaining gel from the tank's inner wall. However, this method not only results in slow gel extraction but also increases the complexity of the operation, significantly increasing the physical burden on operators and consequently affecting overall work efficiency. Therefore, based on these problems, we designed an emulsification tank for the production of medical skin gels. Utility Model Content
[0004] This invention aims to solve at least one of the technical problems existing in the prior art. To this end, this invention proposes an emulsifying tank for producing medical skin gel. This emulsifying tank solves the technical problem that existing emulsifying tanks result in slow gel extraction speed, which increases the complexity of the operation steps, greatly increases the physical burden on operators, and leads to low work efficiency.
[0005] To achieve the above objectives, according to an embodiment of the first aspect of this utility model, an emulsification tank for the production of medical skin gel is provided, comprising a mobile frame, a tank body disposed within the mobile frame, a tank cover disposed on the top surface of the tank body, and an electric valve disposed on the discharge port at the bottom end of the tank body, wherein a mixing rod is connected to the bottom surface of the tank cover;
[0006] Also includes:
[0007] The cleaning assembly includes a base connected to one side of the mobile frame, a lifting hydraulic cylinder embedded in the base, a boom frame set on the top surface of the lifting hydraulic cylinder and connected to the tank cover on one side, an electric lifting rod vertically connected to the top of one side of the boom frame, an extrusion disc connected to the bottom end of the electric lifting rod, and a rubber scraper ring sleeved on the outer wall of the extrusion disc.
[0008] A further improvement is that the mixing rod is divided into a rotating rod and two sets of mixing blades symmetrically arranged on the rotating rod, with each mixing blade in each set being equidistantly distributed.
[0009] A further improvement is that the top end of the rotating rod is rotatably mounted on the bottom surface of the can lid via a bearing, and a base plate is connected to the top surface of the can lid. A DC servo motor, which is connected to the main shaft and the rotating rod, is connected to the base plate.
[0010] A further improvement is that a support plate is connected to the top surface of the lifting hydraulic cylinder rod, and an annular limiting groove is opened on the top surface of the support plate. The lifting rod frame includes a frame body and a lifting rod connected to the top surface of the frame body. Several limiting guide blocks are provided on the bottom surface of the frame body, and each limiting guide block is connected in the annular limiting groove.
[0011] A further improvement is that a support is connected to the upper end of the outer wall of the tank, a locking pin is rotatably installed in each support, an external thread is opened on the outer wall at the end of each locking pin, a fixing knob is threaded on each locking pin, and a locking notch is opened on the outer wall of the tank cover at the position corresponding to each locking pin.
[0012] A further improvement is that a mounting base is provided on the outside of the support plate, a positioning pin is movably inserted on the mounting base, a return spring is installed inside the mounting base and sleeved on the positioning pin, the positioning pin is movably inserted in the support plate and its end communicates with the annular limiting groove, and each limiting guide block is provided with a pair of symmetrical positioning holes on its side.
[0013] Compared with the prior art, the beneficial effects of this utility model are:
[0014] (1) This utility model uses the lifting hydraulic cylinder to retract its rod, thereby smoothly lowering the mixing structure into the tank. At this time, the tank lid is stuck on the tank. Then, each locking pin on the tank is flipped up and locked into the locking notch of the tank lid. The fixing knob is screwed on so that the bottom surface of the fixing knob is in close contact with the tank lid, thereby fixing the tank lid and preventing the tank lid from shifting and shaking during the emulsification process.
[0015] (2) This utility model uses the jacking hydraulic cylinder to extend its rod, smoothly raising the boom frame and mixing structure away from the inner cavity of the tank. Next, the operator pulls the positioning pin, compressing the return spring and generating a rebound force. Subsequently, the operator rotates the boom frame, aligning the extrusion disc on the other side with the inner cavity of the tank. During rotation, each limiting guide block slides smoothly within the annular limiting groove, ensuring the stable rotation of the boom frame. When the boom frame rotates to the designated position, the operator releases the positioning pin. At this time, the return spring releases its rebound force, firmly inserting the end of the positioning pin into the positioning hole on the side of the limiting guide block, thus achieving the positioning and fixing of the boom frame.
[0016] (3) In this invention, the operator opens the electric valve and starts the electric lifting rod. The rod of the electric lifting rod drives the extrusion disc to extend downwards, and the extrusion action of the extrusion disc accelerates the discharge rate of the emulsified gel. At the same time, the rubber scraper ring can effectively scrape off the excess gel remaining on the inner wall of the tank during the extrusion process, avoiding the tedious subsequent cleaning work, reducing the physical burden on the operator, and significantly improving the overall work efficiency. Attached Figure Description
[0017] Figure 1 This is a schematic diagram of the overall structure of this utility model;
[0018] Figure 2 This is a schematic cross-sectional view of the present invention;
[0019] Figure 3 This is a utility model Figure 2 Enlarged structural diagram at point A in the middle.
[0020] Marked in the image:
[0021] 1. Mobile chassis;
[0022] 2. Tank body; 21. Electric valve;
[0023] 3. Support; 31. Locking pin; 32. Fixing knob;
[0024] 4. Can lid; 41. Base plate; 42. DC servo motor; 43. Engaging notch;
[0025] 5. Cleaning components; 51. Base; 52. Lifting hydraulic cylinder; 53. Hoist frame; 531. Frame body; 532. Hoist; 533. Positioning hole; 54. Electric lifting rod; 55. Extrusion disc; 501. Rubber scraper ring; 502. Support plate; 503. Annular limiting groove; 504. Limiting guide block; 505. Mounting seat; 506. Positioning pin; 507. Return spring; 6. Mixing rod; 61. Rotating rod; 62. Mixing blade. Detailed Implementation
[0026] The technical solution of this utility model will be clearly and completely described below with reference to the embodiments. Obviously, the described embodiments are only some embodiments of this utility model, and not all embodiments. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of this utility model.
[0027] like Figure 1As shown, an emulsification tank for producing medical skin gel includes a mobile frame 1, a tank body 2 disposed within the mobile frame 1, a tank cover 4 disposed on the top surface of the tank body 2, and an electric valve 21 disposed on the discharge port at the bottom end of the tank body 2. A mixing rod 6 is connected to the bottom surface of the tank cover 4.
[0028] like Figure 2 and Figure 3 As shown, the implementation includes: a cleaning component 5, which includes a base 51 connected to one side of the mobile frame 1, a lifting hydraulic cylinder 52 embedded in the base 51, a lifting rod frame 53 located on the top surface of the lifting hydraulic cylinder 52 and connected to the tank cover 4 on one side, an electric lifting rod 54 vertically connected to the top of one side of the lifting rod frame 53, an extrusion disc 55 connected to the bottom end of the rod of the electric lifting rod 54, and a rubber scraper ring 501 sleeved on the outer wall of the extrusion disc 55. By activating the electric lifting rod 54, the rod of the electric lifting rod 54 drives the extrusion disc 55 to extend downward, and the extrusion action of the extrusion disc 55 accelerates the discharge rate of the emulsified gel. At the same time, the rubber scraper ring 501 can effectively scrape off the excess gel remaining on the inner wall of the tank 2 during the extrusion process, avoiding the tedious subsequent cleaning work, reducing the physical burden on the operators, and significantly improving the overall work efficiency.
[0029] Specifically, the mixing rod 6 consists of a rotating rod 61 and two sets of mixing blades 62 symmetrically arranged on the rotating rod 61. Each mixing blade 62 in each set is equidistant. The top end of the rotating rod 61 is rotatably mounted on the bottom surface of the tank cover 4 via a bearing. A base plate 41 is connected to the top surface of the tank cover 4. A DC servo motor 42, which is connected to the main shaft and the rotating rod 61, is connected to the base plate 41. When the operator starts the DC servo motor 42, the mixing rod 6 begins to rotate. The two sets of mixing blades 62 on the mixing rod 6 rotate accordingly, performing efficient mixing and emulsification of the raw materials in the tank 2.
[0030] Specifically, the top surface of the lifting hydraulic cylinder 52 is connected to a support plate 502, and the top surface of the support plate 502 is provided with an annular limiting groove 503. The lifting rod frame 53 includes a frame body 531 and a lifting rod 532 connected to the top surface of the frame body 531. Several limiting guide blocks 504 are provided on the bottom surface of the frame body 531. Each limiting guide block 504 is connected in the annular limiting groove 503 for smooth turning of the lifting rod frame 53. One side of the lifting rod 532 is connected to one side of the base plate 41 by fixing bolts.
[0031] like Figure 1As shown, in this embodiment, another implementation scheme is provided. A support 3 is connected to the upper end of the outer wall of the tank body 2. A locking pin 31 is rotatably arranged in each support 3. An external thread is opened on the outer wall of each locking pin 31. A fixing knob 32 is threadedly connected to each locking pin 31. A locking notch 43 is opened on the outer wall of the can lid 4 at the position corresponding to each locking pin 31. After the can lid 4 is locked on the tank body 2, each locking pin 31 on the tank body 2 is flipped up and locked in the locking notch 43 of the can lid 4. The fixing knob 32 is screwed on so that the bottom surface of the fixing knob 32 is in close contact with the can lid 4, thereby fixing the can lid 4 and preventing the can lid 4 from shifting and shaking during the emulsification process.
[0032] like Figure 3 As shown, in this embodiment, another implementation scheme is provided. A mounting base 505 is provided on the outside of the support plate 502. A positioning pin 506 is movably inserted into the mounting base 505. A return spring 507, sleeved on the positioning pin 506, is installed inside the mounting base 505. The positioning pin 506 movably inserts into the support plate 502, and its end communicates with the annular limiting groove 503. Each limiting guide block 504 has a pair of symmetrical positioning holes 533 on its side. By pulling the positioning pin 506, the operator compresses the return spring 507 and generates a rebound force. Subsequently, the operator rotates the boom frame 53, aligning the extrusion plate 55 on the other side with the inner cavity of the tank 2. During rotation, each limiting guide block 504 slides smoothly within the annular limiting groove 503, ensuring the stable rotation of the boom frame 53. When the boom frame 53 rotates to the designated position, the operator releases the positioning pin 506. At this time, the return spring 507 releases its rebound force, firmly inserting the end of the positioning pin 506 into the positioning hole 533 on the side of the limit guide block 504, thereby achieving the positioning and fixing of the boom frame 53.
[0033] like Figures 1 to 3 As shown in the figure, it should also be noted that in addition to the stirring system, the emulsification tank in this embodiment is also equipped with a heating system, a cooling system, a vacuum system, a control system and other parts. These parts are existing technologies and their working principles have been disclosed. Before implementation, the container can be placed at the bottom of the electric valve 21 or other methods can be used to receive the material. This embodiment will not go into detail.
[0034] Additionally, it should be noted that this application only addresses the shortcomings of existing emulsification tanks, such as slow gel export speed, increased operational complexity, significantly increased physical burden on operators, and low work efficiency; it does not cover other aspects. The working principle of this emulsification tank for producing medical skin gel is described below:
[0035] In use of this new technology, the on-site operator first places the raw materials inside the tank 2, then adjusts the direction of the lifting rod 53 to ensure that the stirring structure on one side is aligned with the inner cavity of the tank 2. Next, the lifting hydraulic cylinder 52 is activated, causing its rod to retract, thereby smoothly lowering the mixing structure into the tank 2. At this time, the tank lid 4 is secured to the tank 2. Then, each locking pin 31 on the tank 2 is flipped up and locked into the locking notch 43 of the tank lid 4. The fixing knob 32 is then tightened, ensuring that the bottom surface of the fixing knob 32 is in close contact with the tank lid 4, thereby securing the tank lid 4 and preventing it from shifting or shaking during the emulsification process.
[0036] Subsequently, the operator starts the DC servo motor 42, driving the mixing rod 6 to begin rotating. The two sets of mixing blades 62 on the mixing rod 6 rotate accordingly, efficiently mixing and emulsifying the raw materials inside the tank 2. During the emulsification process, the operator can flexibly adjust the temperature and vacuum level inside the tank 2 according to actual needs to ensure the quality of the final product.
[0037] After the emulsification process is successfully completed, the operator restarts the lifting hydraulic cylinder 52, extending its rod to smoothly raise the boom frame 53 and the mixing structure away from the inner cavity of the tank 2. Next, the operator pulls the positioning pin 506, compressing the return spring 507 and generating a rebound force. Subsequently, the operator rotates the boom frame 53, aligning the extrusion disc 55 on the other side with the inner cavity of the tank 2. During rotation, each limiting guide block 504 slides smoothly within the annular limiting groove 503, ensuring stable rotation of the boom frame 53. Once the boom frame 53 has rotated to the designated position, the operator releases the positioning pin 506. At this point, the return spring 507 releases its rebound force, firmly inserting the end of the positioning pin 506 into the positioning hole 533 on the side of the limiting guide block 504, thus fixing the boom frame 53 in place.
[0038] After position adjustment, the operator opens the electric valve 21 and activates the electric lifting rod 54. The rod of the electric lifting rod 54 drives the extrusion disc 55 to extend downwards, using the squeezing action of the extrusion disc 55 to accelerate the discharge rate of the emulsified gel. Simultaneously, the rubber scraper ring 501 effectively scrapes off excess gel remaining on the inner wall of the tank 2 during the extrusion process, avoiding tedious subsequent cleaning work, reducing the physical burden on the operator, and significantly improving overall work efficiency.
[0039] The above embodiments are only used to illustrate the technical methods of this utility model and are not intended to limit it. Although this utility model has been described in detail with reference to preferred embodiments, those skilled in the art should understand that modifications or equivalent substitutions can be made to the technical methods of this utility model without departing from the spirit and scope of the technical methods of this utility model.
Claims
1. An emulsifying tank for producing medical skin gel, comprising a mobile frame (1), a tank body (2) disposed within the mobile frame (1), a tank cover (4) disposed on the top surface of the tank body (2), and an electric valve (21) disposed on the discharge port at the bottom end of the tank body (2), wherein a mixing rod (6) is connected to the bottom surface of the tank cover (4). It is characterized in that Also includes: The cleaning assembly (5) includes a base (51) connected to one side of the mobile frame (1), a lifting hydraulic cylinder (52) embedded in the base (51), a boom frame (53) set on the top surface of the lifting hydraulic cylinder (52) and connected to the tank cover (4) on one side, an electric lifting rod (54) vertically connected to the top of one side of the boom frame (53), an extrusion plate (55) connected to the bottom end of the rod of the electric lifting rod (54), and a rubber scraper ring (501) sleeved on the outer wall of the extrusion plate (55).
2. The emulsifying tank for producing medical skin gel according to claim 1, characterized in that, The mixing rod (6) is divided into a rotating rod (61) and two sets of mixing blades (62) symmetrically arranged on the rotating rod (61), with each mixing blade (62) in each set being equidistantly distributed.
3. The emulsifying tank for producing medical skin gel according to claim 2, characterized in that, The top end of the rotating rod (61) is rotatably mounted on the bottom surface of the can cover (4) via a bearing. The top surface of the can cover (4) is connected to a base plate (41), and a DC servo motor (42) connected to the main shaft and the rotating rod (61) is connected to the base plate (41).
4. The emulsifying tank for producing medical skin gel according to claim 1, characterized in that, The top surface of the lifting hydraulic cylinder (52) is connected to a support plate (502), and the top surface of the support plate (502) is provided with an annular limiting groove (503). The lifting rod frame (53) includes a frame (531) and a lifting rod (532) connected to the top surface of the frame (531). The bottom surface of the frame (531) is provided with several limiting guide blocks (504), and each limiting guide block (504) is connected in the annular limiting groove (503).
5. An emulsifying tank for producing medical skin gel according to claim 1, characterized in that, The upper end of the outer wall of the tank (2) is connected to a support (3), and a locking pin (31) is rotatably arranged in each support (3). The outer wall of each locking pin (31) is provided with an external thread, and a fixing knob (32) is threadedly connected to each locking pin (31). The outer wall of the tank cover (4) is provided with a locking notch at the position corresponding to each locking pin (31).
6. An emulsifying tank for producing medical skin gel according to claim 4, characterized in that, The support plate (502) is provided with a mounting base (505) on the outside. A positioning pin (506) is movably inserted on the mounting base (505). A return spring (507) is installed inside the mounting base (505) and sleeved on the positioning pin (506). The positioning pin (506) is movably inserted in the support plate (502) and its end communicates with the annular limiting groove (503). Each limiting guide block (504) is provided with a pair of symmetrical positioning holes (533) on its side.